2. ABS is a terpolymer made by
polymerizing styrene and acrylonitrile in the
presence of polybutadiene.
The result is a long chain of polybutadiene criss-
crossed with shorter chains of poly(styrene-co-
acrylonitrile). The nitrile groups from neighboring
chains, being polar, attract each other and bind the
chains together, making ABS stronger than
pure polystyrene.
3.
4. ADVANTAGES
High impact strength
Good stiffness
Good colourability
Excellent surface quality
High diamentional stability at elevated
temperature
Good chemical resistance
Good stress cracking resistance
6. Two types
Blends of Acrylonitrile butadiene Styrene
copolymers with butadiene rubbers
Inter polymers of poly butadiene and
Acrylonitrile
7.
8. To produce ABS polymers,styrene and
Acrylonitrile are added to polybutadiene latex
and the mixture warmed to about 500c
to allow absobtion of the monomer s
A water soluble initiator-potassium
persulphate is then added to polymerize the
styrene and Acrylonitrile
Resultant materials will be a mixture of
polybutadiene grafted with Acrylonitrile and
styrene,and styrene-Acrylonitrile copolymer
9.
10. Mechanical properties
impact resistance and toughness
Maximum Temperature: 176°F 80°C
Minimum Temperature: -4°F -20°C
Melting Point: 221°F 105°C
Tensile Strength: 4,300 psi
Flammability
The material burns with a smoky yellow flame
emitting a pungent gas
12. Chemical resistance
Excellent resistance (no attack) to Glycerine,
Inorganic Salts, Alkalis, Many Acids, Most
Alcohols and Hydrocarbons
Limited resistance (moderate attack and
suitable for short term use only) to Weak Acids
Poor resistance (not recommended for use with)
Strong Acids and Solvents, Ketones, Aldehydes,
Esters, and some Chlorinated Hydrocarbons
13.
14. Household application
Telephone bodies
safety helmets
pipings
furniture
car components
TV ,radios casings
control panels
Valve bodies
material handling equipment
15. Automobiles
Radiator grills
Head light housing
Seat belt
Head lamp fixture
Door knops
Two wheeler front
Water panels
Helmets
Electroplated parts
Mirror housings
Wheel covers
Ventilations
Heater housing
loudspeaker housing
16. Agriculture
Water vent system
Drinking water system
Irrigation system
Medical
IV fluid monitoring controllers
Blood glucose meter
Surgical clips
Emergency
Intravenous infusion pumps
Scanner body
ECG/EEG body frames
Cabinets of medical kit
18. Blends of ABS
ABS/pc-increase in HDT up to 1300c
ABS/PVC-Fire retarding ABS type material
ABS/Acrylic materials-A reasonable transparent
ABS type polymer
20. Bio-based polymer blend using available bio-polymers in
combination with ABS
Housing for small appliances (for example: printer parts
and 3D printers)
Achieve a commercial blend with Eco-label
ABS-wood composites – Wood Plastic Composite (WPC)
Market: Automotive Industry (for example: interior rigid
panel parts)
Achieve a commercial composite with Eco-label
21. Novel acrylonitrile-butadiene-styrene (ABS)
nanocomposites reinforced with pristine or functionalized
single- or multiwalled carbon nanotube buckypaper (BP)
sheets were manufactured via hot-compression and
vacuum infiltration.
Their morphology, thermal, mechanical, and electrical
properties were comparatively investigated.
SEM and TGA showed that the infiltration process leads to
better BP impregnation than the hot-press technique. BPs
made from functionalized or short nanotubes form
compact networks that hamper the penetration of the
matrix chains, whereas those composed of pristine tubes
possess large pores that facilitate the polymer flow,
resulting in composites with low degree of porosity and
improved mechanical performance.
22. Enhanced thermal and electrical properties are found
for samples incorporating functionalized BPs since
dense networks lead to more conductive pathways,
and a stronger barrier effect to the diffusion of
degradation products, thus better thermal stability.
According to dynamic mechanical analysis these
composites exhibit the highest glass transition
temperatures, suggesting enhanced filler-matrix
interactions as corroborated by the Raman spectra.
The results presented herein demonstrate that the
composite performance can be tailored by controlling
the BP architecture and offer useful insights into the
structure-property relationships of these materials to
be used in electronic applications, particularly for EMI
shielding and packaging of integrated circuits.
23. A series of flame retardant acrylonitrile-butadiene-styrene
copolymer (FR ABS) composites were prepared by melt
blending using aluminum hypophosphite (AHP) and melamine
cyanurate (MCA) or silicone flame retardant (SiFR) as
synergistic flame retardant.
The thermal behavior, flame retardancy of FR ABS composites
were investigated by thermogravimetric (TGA), the UL-94
vertical burning test, limiting oxygen index (LOI) and cone
calorimeter test. The FR ABS composite showed good flame
retardancy, from no vertical rating of ABS to V-0 rating of FR
ABS containing 25 wt% AHP in the UL-94 test
The results showed that ABS/22wt%AHP composites
presented lower peak heat release rate (PHRR), lower total
heat release (THR) and higher char residue (CR) than those for
ABS.
24. Adding small amount of MCA or SiFR, PHRR and THR
values for ABS/20wt%AHP/2wt%MCA and
ABS/20wt%AHP/2wt% SiFR composites decreased
compared with ABS/22wt%AHP composite, which
indicated that the incorporation of MCA or SiFR led to a
synergistic effect on the ABS/AHP flame retardant
composites.
Scanning electron microscopy (SEM) and Energy-
dispersive X-ray spectroscopy (EDX) measurement
results showed that the residual structure for
ABS/20wt%AHP/2wt%MCA and ABS/20wt%AHP/2wt%SiFR
composites presented very different surface
morphology and surface element composition, which
were attributed to different synergistic flame retardant
mechanisms.
25. The impact resistance of the lignocellulosic-filled ABS grades
showed higher property retention at exposed condition in
comparison to neat ABS. The analyses were supported by electron
microscopy and FTIR spectroscopy.
Impact properties of four ABS grades have been investigated as a
function of artificial weathering under ultraviolet (UV)/condensation
conditioning. Natural-colored, carbon-black-filled, and two
lignocellulosic biocomposites filled with sunflower hull (SFH) and
distillers' dried grains with solubles (DDGS) were used in this study.
The neat ABS and filled grades were extruded and injection molded.
Notched and unnotched Izod impact testing was performed to
determine the impact resistance at 0 h and 168 h of
UV/condensation conditioning.
Scanning electron microscopy (SEM) was used for fractography of
UV/condensation-exposed and impact fracture surfaces
26. A 10% by weight of pineapple leaf fiber PALF was compounded
with ABS using diisononyl phthalate 1% w/w as plasticizer at the
different flame retardant concentration (10 and 20 wt%) in a co-
rotating twin screw extruder
This research is to study the effect of two different flame
retardants i.e., bisphenol-A bis (diphenyl phosphate) (BDP) and
9, 10-Dihydro-9-oxa-10-phosphaphenanthrene-10-oxide
(DOPO) on the flammability and mechanical properties of the
composites of modified natural pineapple leaf fiber (PALF)
reinforced acrylonitrile butadiene styrene (ABS).
An injection molding machine was used to prepare the
specimens. The effects of flame-retardants showed that the
PALF/ABS composite contaning DOPO showed superior
performance in terms of flammabitily.
Higher content of flame retardants led to increase LOI value.
Moreover, the composites added DOPO produce enhanced
mechanical properties such as youngs modulus and tensile
strength.
27. “Bio-ABS” plastics: new bio-plastics ecologically friendly
based on blends
of ABS and biopolymers
• Focused in innovative solutions based on environmental
protection.
• Environmental impact assessment based on reduction
energy
consumption and green-house gas emission offers a clear
advantage for bio-materials compared to traditional
polymers.
The development of a new generation of environmental
friendly ABS-based materials is going to be requested by
our customers and the ABS market.
