2. FLUOROTECH GROUP
COMPANIES
Estd.1984 – Annual Turnover $4 Million
Fluorotech
Group
Companies
FLUOROTECH
ENGINEERING
• ISO 9001:2008
CERTIFIED
• D & B
ACCREDITED
FLUOROTECH
POLYMERS
• TS 16949
CERTIFIED
• D & B CERTIFIED
FLUOROTECH
TOOLING
• ISO 9001: 2008
CERTIFIED

3. Services
DEDICATED
PRODUCTION
Our Production
facility, lab set up and
other facilities have
been approved by
International Valve
Manufacturers like
Virgo Emerson Inc
,L&T Valves Ltd ,
FMC ,Crane Process
Flow.
PLASTIC
SOLUTIONS
Successfully replaced
metallic ball valve
seats with high
performance plastics.
Our ‘Plastic Solutions’
arm specializes in
value engineering &
re-engineering
RESEARCH &
DEVELOPMENT
Our R&D team
successfully
developed In House
processing of high
grade polymer
“ PCTFE” for the first
time in INDIA .This
polymer has a
cryogenic application.
We are helping our clients to find technical and economical solutions in plastics

4. Process Incorporated
 Compression Moulding
 Injection Moulding (Insert moulding)
 Transfer Moulding
 Isostatic Moulding
 Chemical Etching
 Precision Machining & Mould Manufacturing
 Assemblies for NPCIL.

5. Scope of Polymers…..
SOFT
SEATS
PEEK
PTFE
RPTFE
CARBON
FILLED
PTFE
GLASS
FILLED
PTFE
PCTFE
PVDF
UHMWPE
DEVLON

6. Scope of Forgings…..
INSERT
MATERIALS
A105
LF2
SS316
DUPLEX
GRADES
– F51 &
F55
MONEL
INCONEL

7. Machinery & Equipments
 Microprocessor controlled sintering ovens
 Sophisticated Hydraulic Presses
 Excellent tool room setup CNC machines
 Isostatic Moulding
 In House Physical testing Lab.
 Profile Projector
 Digital Height Gauge/Height Gauge.
 Powder Mixing Equipment
 Ultrasonic Testing Machine
 Outsources PMI Facility.

8. Product Range
Valves & Compressors
 Ball Valves seats, PTFE Butterfly valve liners, PTFE Plug valve
sleeves, Backup rings, Gaskets (upto 1000mm dia.), Stem
Packing.
 Linings of flanged pipes (upto 200mm Length)
 Compressor plates, Piston ring seals, Rider Rings etc.
Pumps
 Bearing bush, Gaskets, bolts, bearings, Diaphragms, Flow control
PTFE Balls.
We manufacture various filled and unfilled polymers for different types of
industries viz.

9. Product Range…(cont)
Automobile Industry
 Various Injection molded items used in clutches.
 Etched strips mounted on chain guides of 4 stroke bikes.
 Plastic parts used in gear shifting mechanism for cars, etc.
Electrical Industry
 Insulating nozzles, connectors, sleeves, PTFE insulating tubes
etc for Switch Gears
We manufacture various filled and unfilled polymers for different types of
industries viz.

10. Product Range…(cont)
Chemical Industry
 T-Bushes, floats, seals, Float retainers, PTFE Bellows etc.
Construction
 PTFE Bearing Pads
We manufacture various filled and unfilled polymers for different types of
industries viz.

11. Product Range…(cont)
Aerospace
 We were third party suppliers for Eaton USA.
 Fluorotech supplies various PEEK parts like Bobbins to Hical
Technologies India.
Dairy
 Electromagnetic Flow Meters
We manufacture various filled and unfilled polymers for different types of
industries viz.

12. Ball Valve Seats
Valve Seat Materials
 PTFE, all filled grades of PTFE. Modified PTFE
(TFM) and filled grades.
 Fluor polymers of all types including PCTFE and
PVDF.
 High performance plastics including PEEK, PPS
and various specially developed grades of
polyamide.Nylerton PA+MoS2 and Devlon
 Blended PEEK with various polymers designed for
seat applications.
 Poly Olefins like UHMWPE.

13. Trunnion Mounted Ball Valve Seats
Fluorotech manufactures Trunnion Mounted Ball Valves seats from 2 “to 20″ in
various materials. Seats complete with or without O-rings, back up, graphite, soft
seats are manufactured in accordance with the general principles of
standardization and adaptation to the needs of customers. The material offered by
Fluorotech are: A 105 , LF2 , SS 304 /316 , Duplex grades F51 & F55 , Monel ,
Inconel etc.with the soft seats in PEEK,PTFE,RPTFE,CFT,Devlon,Nylon etc.

14. PTFE and Filled PTFE
 PTFE's mechanical properties are low compared to other plastics, but its
properties remain at a useful level over a wide temperature range of -100°C
to 180°C. Mechanical properties are often enhanced by adding fillers . It has
excellent Chemical resistance, thermal and electrical insulation properties and a
low coefficient of friction.

15. Filled PTFE
 PTFE's mechanical properties can be enhanced by adding fillers such as
PEEK,glass fibers, carbon, graphite, molybdenum disulphide, and bronze.
Generally, filled PTFE's maintain their excellent chemical and high temperature
characteristics, while fillers improve mechanical strength, stability, and wear
resistance.

16. PROPERTIES OF PTFE and filled PTFE
Properties
Test
Method Unit PTFE
Glass filled
PTFE
Carbon
Filled PTFE Fluoro2001 Fluoro3200
Tensile
Strength ISO527 Mpa 30 18 16 20 25
Elongation ISO527 % 300 200 75 100 70
Specific
Gravity ISO1183 g/cm3 2.2 2.25 1.78 1.90 1.4
Hardness ISO868 Shore D 50 60 65 62 65
Temp
50Deg to
180Deg C
-100Deg to
180Deg C
-100Deg to
180Deg C
-100Deg to
200Deg C
-100Deg to
200Deg C

17. 11
PEEK SEATS PEEK is an abbreviation for Polyether Ether-Ketone. It
is an organic, polymer thermoplastic with many applications in a wide range of
industries. PEEK contains features that make it a viable alternative to metals in some
cases. PEEK has excellent chemical resistance, superior wear resistance, and
low moisture absorption, plus it can be exposed to hot water or steam and
remains unaffected.
It's capabilities can be changed by filling the general purpose grade with substances
such as PTFE,carbon fibers, fiberglass and combinations of carbon fibers, graphite
and lubricants

18. 12
Grades in PEEK
Unfilled
• General grade
PEEK is the
toughest and
most ductile of
all grades.
Carbon filled
• The addition of
approximately
1/3 carbon
fibers gives a
grade of PEEK
that is stiffer
and has greater
compressive
strength. As
such, it offers
the best wear
resistance and
load carrying
capability of
any grade.
Glass filled
• Glass fibers
gives a grade
that is ideal for
structural uses
requiring
strength and
stability,
especially when
the temperature
is more.
Bearing grade
• The addition of
carbon fibers,
graphite and
PTFE (Teflon)
lubricants
creates PEEK
suitable for
bearing
applications. It
has the lowest
coefficient of
friction of any
grade..

19. 12
Grades
Fluoro8001
• PEEK Filled with 20%
of PTFE.
• Tribological
applications.
• Excellent wear
resistance.
• Very low coefficient
of friction.
• Chemically resistant
to aggressive
environment.
Fluoro6001
• PEEK filled with 40%
of PTFE
• Extremely low torque
for valve seals.
• With addition of
more PTFE blend
becomes self
lubricating.
Fluoro2001
• PTFE added with
20% of PEEK.
• Replacement of CFT
and GFT.
• Addition of PEEK
gives strength to
PTFE
Fluoro3201
• Addition of 32%
PEEK in PTFE.
• Extremely low
coefficient of friction
as compared to
Unfilled PTFE and
PEEK.
• Wear resistance of
this composite is
much lower than
that of Unfilled PTFE
and PEEK.

20. Properties OF PEEK and filled PEEK
Properties
Test
Method Unit PEEK
Fluoro
8001
Fluoro
6001
Glass
filled PEEK
Carbon
filled PEEK
Bearing
Grade
Tensile
Strength ISO527 Mpa 90 78 45 - 50 174 260 140
Elongation ISO527 % 35 25-30 25-30 2.7 1.7 2.2
Specific
Gravity ISO1183 g/cm3 1.35 1.4 1.6 1.51 1.4 1.45
Hardness ISO868 Shore D 90 80-85 70-75 90-95 95 85
Temp
- 40Deg to
280Deg C
- 40Deg to
280Deg C
- 40Deg
to
250Deg C
- 50Deg to
300Deg C
- 50Deg to
300Deg C
- 50Deg to
300Deg C

21. More Properties
Properties Test Method Unit Fluoro7001 Fluoro5001
Tensile Strength ISO527 Mpa 55 40
Elongation ISO527 % 40 20
Specific Gravity ISO1183 g/cm3 1.45 1.65
Hardness ISO868 Shore D 75 72

22. 10
PCTFE Seats
Very broad temperature range of application which includes extremely low temperatures :
from – 196°C to + 150°C in continuous use and up to + 200°C as peak temperature,
• high mechanical Strength and in particulate very low creep under compression,
• non-flammable, even in presence of high oxygen concentration
• very high chemical inertness towards all inorganic chemicals and towards most organic
chemicals,
• excellent resistance to ultra-violet and X-ray radiation,
• very good impermeability to liquids and gases even at low temperatures

23. PCTFE Properties
Properties Test Method Unit PCTFE
Tensile Strength D638 Mpa 40
Elongation D638 % 150
Specific Gravity D792 g/cm3 2.13
Hardness D785 Shore D 90
Compressive Strength D695 MPa 40
Compressive Modulus D695 MPa 1240

24. Devlon

25. UHMWPE
 Polyethylenes have a higher impact strength, but lower working temperatures and
tensile strengths than polypropylene. They are light in weight, resistant to staining,
and have low moisture absorption rates.
 Light weight (1/8 the weight of mild steel), high in tensile strength, and as simple
to machine as wood, UHMW PE is the ideal material for many wear parts
 UHMW PE is self-lubricating, shatter resistant, long-wearing, abrasion and
corrosion resistant.

26. UHMWEP Properties
Properties Test Method Unit PCTFE
Tensile Strength D638 MPa 40
Elongation D638 % 300
Specific Gravity D792 g/cm3 0.93
Hardness D785 Shore D 65
Compressive Strength D695 MPa 20
Compressive Modulus D695 MPa 550
Temp -20Deg C to 100Deg C

27. 13
Butterfly Valve Components
Fluorotech Engg has developed unique process for Butterfly valve liners by isostatic
molding which results in Raw material savings . Fluorotech manufactures a wide
range of components for butterfly valves, including liners (seats), backup as well as
other molded and machined components in a variety of materials.
All products are custom manufactured to individual customer specifications.

28. 14
Plug Valve Components
Fluorotech manufactures a wide range of components for plug valve like
Sleeves.

29. 15
Stem Packing
Stem packing's is a combination of PTFE and Viton.
It is used in Gate Valve applications.

30. PTFE Bearing Bushes for Pumps
Fluorotech manufactures a wide range of components for pumps, including
bearing bushes , Santoprene diaphragms and other moulded and
machined components in a variety of materials.

31. 16
PTFE Solid Balls
Teflon ® PTFE balls and ball blanks
are available in a variety of sizes
and materials.
Materials include:
Virgin Teflon® PTFE
Modified PTFE
Glass Filled PTFE
Solid ball sizes range from 1/8" to
12" diameter

32. Global Presence
 Manufacturing Facility – Pune, India
 Sales / Business Developments – Chennai, India
 Channel Partners/Ware House – Sharjah, UAE
 Sales – Malaysia, East Asia
 Sales – Spain, Europe
 Sales – Israel
19
Fluorotech Group has its global presence in most parts of the World.

33. Thank you
Address: 132 , Swami Vivekanand Ind. Estate
Handewadi Rd., Hadapsar , Pune – 28
Maharashtra, India
Contact Nos. +91 – 20 – 26970021 / 95
Tel/fax +91 - 20 – 26970161
Dist from Pune Airport : 10Kms & from Mumbai : 150 Kms
E-Mail: shaunaklimaye@thefluorotechgroup.com
Website: www.thefluorotechgroup.com
Contact: Shaunak Limaye (Director) +91-9823257079