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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2701
A review on “Fabrication and mechanical characterization of
composites using hemp and glass as a reinforcement material
polyester resin matrix material and cenosphere as filler material for
engineering applications”.
Shobith1, Nithesha kumar2, Abhirami subhag3 ,Anugrah valasaraj4 ,Vikranth Kannanth5
1,2,3,4 Student MITE Moodabidri
5Senior Assistant Professor, Dept. of Mechanical Engineering, Mangalore Institute of technology &Engineering
Moodabidri, Karnataka, India
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - The recent approach towards the biodegradable,
ecological, and recyclable materials have results in a drastic
shift from a man-made/synthetic to a natural fiber. Thus, the
usage of natural fiber such as hemp fibers as reinforcement in
composite materialshasexpandedinrecentyears. Hempfibers
are produced from the stem, which make them stiff and these
are the properties required for composite material
reinforcement. This fibers offer mechanical propertiessimilar
to glass fibers. The diversity in their qualities, on the other
hand, is their main flaw. Hemp fiber combining with
thermoplastic, thermoset, and natural matriceshaveexcellent
mechanical characteristics. Several hemp fiber surface
treatments, which were employed to increasefiberandmatrix
interfacial bonding, significantly improved the mechanical
properties of the resultant material.
Key Words: biodegradable, ecological, recyclable,
natural fibre, hemp fiber, composite material
1. INTRODUCTION
[1] Researchers all over the world are now focusing on the
use of biodegradable, locally accessible,andlow-costnatural
fiber-reinforced material for a variety ofapplications.Hemp,
which is lightweight and quick-growing, is having a lot of
potential from its mechanical features. Filler materials is
utilized for the improvement of specific mechanical qualities
while lowering material costs. Composite specimens with
various weight fractions of hemp, glass textiles,andfiller are
tested for tensile and flexural. polyester asa matrixmaterial
for a cenosphere
2. METHODOLOGY
Patents, journals, and internet references were gathered,
researched in-depth, and the literature study was
summarized at the literature review stage. The material will
be cut into conventional forms and testedforflexural,tensile,
and impact resistance after fabrication.
3. MATERIALS
[1]Hemp Fabric- is a type of fiber derived from hemp
(Cannabis sativa) plant, which are both extremely tensile
and durable. The majority of hemp Fiber reinforced
composites utilized in-vehicle for manufacturing interior
components. This project uses hemp from Virushka
Composites in Andhra Pradesh.
[1]Glass Fabric- is a type of synthetic material that is used
to strengthen composites and improve their qualities. The
current project makes use of glass fiber from Suntech Fibers
in Bangalore. The glass fiber used is of 360 GSM.
Polyester Resin- It is a synthetic resin obtained from the
reaction of dibasic organic acids and polyhydric alcohols.
Supplied by Sentech fibers Bangalore.
[1]Cenosphere- is a light, inert by-product of the coal
combustion in the power plants. Kolkata-based Cenosphere
India Pvt. Ltd is the provider.
3.1Applications Hemp[4]
1. Rope, linen, food, lighting oil, and medication areall
made from hemp.
2. Hemp fibers are currently employed in the
production of banknotes.
3. These were highly prized before the invention of
petrochemical-derived plastic fibers.
4. Hemp hurds can be used as an aggregate when
combined with a hydraulic lime binder.
5. In a lime/hemp hurd combination, hemp fibers
were introduced as tensile reinforcement.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2702
3.2 Cenosphere
[5] cenosphere constitute of silica and alumina which are
filled with air or an inert gas and these are created as by-
product of coal combustion from the thermal power plants.
They are in the form of hollo sphere which are light
weighted. Ceno spheres range the color from grey - virtually
white, with a density of 0.4–0.8 g/cm3 (0.014–0.029 lb/cu).
Cenospheres are tough and stiff, plus they are also light,
waterproof, odorless, and insulative. Thus, it can be widely
used as a filler since it helps in the lowering of the total
weight of the material. It is used a filler in low-density
concrete. Few of the producers have recently started
incorporating cenospheres with metals and polymers to
manufacture lighter composite materials with a greater
strength than in other types of foam materials. Syntactic
foam is the name given for such composite materials.
Syntactic foams which constitute aluminium are having
different applications in automotive sector.
4. FABRICATION
[2] Hand lay-up is an oldest manufacturing technique which
is most used for the composite material. A material with the
desirable qualities are created by layering unidirectional or
weaving composites. Each layer is positioned in such a way
that its properties are fully utilized. To enhance the
effectiveness of the laminated composite material, layers of
each different materials (different fibers in different
directions) can be mixed. Hand-impregnated resins are
applied to fibers in the form of a woven, knitted, stitched, or
bonded fabrics. Rollers or brushes are commonly used to do
the process, with the growing usage of nip-roller
impregnators, which use rotating rollers and a resin fluid to
force the resin into fabrics. The laminates are allowedtocure
in normal conditions.
5. TESTING
5.1 Mechanical Strengths of Composites
5.1.1Tensile testing
 [3] Three distinct tensile test samples are fabricated
from the constructed composite plates by ASTM D638.
The tensile test is carried out by a digital UTM machine
by applying an equal and opposingloadstotheprepared
samples until they fractured, and the associated data
were recorded. The same techniques were used to
acquire different ranges of tensile strength for the
comparison of the test resultsfortheremainingsamples
made in the identical composite plates.
5.1.2 Flexural Testing
 [3] Three distinct flexural test samples are fabricated
from the constructed composite plates by ASTM D790.
With the use of a hacksaw, the three test specimens of
each composite plate of hemp and glass fiber including
epoxy composites are sliced. By using digital UTM
machine, the prepared test samples were put to the test
by delivering three-point bending stress. For the each
specimen, the flexural modulus and associated
displacement test result are obtained for the
comparison.
6. RESULTS AND DISSCUSSION
Hemp fibers was combined with the glass fibers in this
experiment, and several composite plates were created to
test the mechanical qualities. The test specimens are
prepared according to ASTM standards, with the necessary
finishing provided by the fabricated compositespecimen.By
using a digital UTM machine and flexural test machine,
mechanical testing of the composites such as tensile and
flexural samples was done.
7. CONCLUSION
Researchers are now concentrating their efforts in the area
of composite materials to create ecologically sound natural
composites without sacrificing the ability to replace the
man-made or traditional components in the automotive
sector. The tensile and flexural properties of hemp andglass
Fiber integrated composite speciments were recorded and
analyzed. The findings are drawn for these experimental
experiments based on acquired mechanical readings.
As of last, the natural Fiber hemp polyester composites can
lead to the green manufacturing and can also be used for a
sustainable green environment, which has the ability to
replace conventional materials.
There is big possibility that the the artificial/synthetic Fiber
incorporated composite materials would be replaced by the
hemp and glass Fiber combined with polyester composite
materials in the future.
REFERENCES
[1] Characterization of Hemp/Glass Reinforced Epoxy
Hybrid Composites with Filler Material for the Engineering
Application K.G. Prakash, Ranga Vittal H. K., A. Thimmana
Gouda
[2]Fabrication and Property Evaluation of Banana-Hemp-
Glass Fiber Reinforced Composites R. Bhoopathia, M.
Ramesha,*, C. Deepa
[3] Mechanical characterization of hemp fiber reinforced
polyester composites Biren J.Saradava1, Abhishek J.
Kathwadia2, Ajit D. Goraviyala3, Vatsal K. Joshi
[4] Various Industrial Applications of Hemp, Kenaf,Flax,and
Ramie Natural Fibres Tara Sen and H. N. Jagannatha Reddy
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2703
International Journal of Innovation, Management, and
Technology, Vol. 2
[5] Effect of filler material for hempfiberreinforcedpolymer
composites in automobile application k.g Prakash assistant
professor, department of mechanical engineering, rhymes,
Bellary, Karnataka, India Dr.H.K Rangavittal Professor,
Department of Mechanical Engineering,BMSCollegeofEngg,
Bangalore, Karnataka, India Dr. A Thimmana Gouda
Professor, Department of Mechanical Engineering, RYMEC,
Bellary, Karnataka, India
[6] U.S.Bongarde, V.D.Shinde,” Review on natural fiber
reinforced polymer composites
[7] Jochen Gassan, “A study of fiber and interface parameter
affecting the fatigue behavior of natural fiber composites”
Composites part A: applied science and manufacturing,page
no. 369-374, 2002.

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A review on “Fabrication and mechanical characterization of composites using hemp and glass as a reinforcement material polyester resin matrix material and cenosphere as filler material for engineering applications”.

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2701 A review on “Fabrication and mechanical characterization of composites using hemp and glass as a reinforcement material polyester resin matrix material and cenosphere as filler material for engineering applications”. Shobith1, Nithesha kumar2, Abhirami subhag3 ,Anugrah valasaraj4 ,Vikranth Kannanth5 1,2,3,4 Student MITE Moodabidri 5Senior Assistant Professor, Dept. of Mechanical Engineering, Mangalore Institute of technology &Engineering Moodabidri, Karnataka, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - The recent approach towards the biodegradable, ecological, and recyclable materials have results in a drastic shift from a man-made/synthetic to a natural fiber. Thus, the usage of natural fiber such as hemp fibers as reinforcement in composite materialshasexpandedinrecentyears. Hempfibers are produced from the stem, which make them stiff and these are the properties required for composite material reinforcement. This fibers offer mechanical propertiessimilar to glass fibers. The diversity in their qualities, on the other hand, is their main flaw. Hemp fiber combining with thermoplastic, thermoset, and natural matriceshaveexcellent mechanical characteristics. Several hemp fiber surface treatments, which were employed to increasefiberandmatrix interfacial bonding, significantly improved the mechanical properties of the resultant material. Key Words: biodegradable, ecological, recyclable, natural fibre, hemp fiber, composite material 1. INTRODUCTION [1] Researchers all over the world are now focusing on the use of biodegradable, locally accessible,andlow-costnatural fiber-reinforced material for a variety ofapplications.Hemp, which is lightweight and quick-growing, is having a lot of potential from its mechanical features. Filler materials is utilized for the improvement of specific mechanical qualities while lowering material costs. Composite specimens with various weight fractions of hemp, glass textiles,andfiller are tested for tensile and flexural. polyester asa matrixmaterial for a cenosphere 2. METHODOLOGY Patents, journals, and internet references were gathered, researched in-depth, and the literature study was summarized at the literature review stage. The material will be cut into conventional forms and testedforflexural,tensile, and impact resistance after fabrication. 3. MATERIALS [1]Hemp Fabric- is a type of fiber derived from hemp (Cannabis sativa) plant, which are both extremely tensile and durable. The majority of hemp Fiber reinforced composites utilized in-vehicle for manufacturing interior components. This project uses hemp from Virushka Composites in Andhra Pradesh. [1]Glass Fabric- is a type of synthetic material that is used to strengthen composites and improve their qualities. The current project makes use of glass fiber from Suntech Fibers in Bangalore. The glass fiber used is of 360 GSM. Polyester Resin- It is a synthetic resin obtained from the reaction of dibasic organic acids and polyhydric alcohols. Supplied by Sentech fibers Bangalore. [1]Cenosphere- is a light, inert by-product of the coal combustion in the power plants. Kolkata-based Cenosphere India Pvt. Ltd is the provider. 3.1Applications Hemp[4] 1. Rope, linen, food, lighting oil, and medication areall made from hemp. 2. Hemp fibers are currently employed in the production of banknotes. 3. These were highly prized before the invention of petrochemical-derived plastic fibers. 4. Hemp hurds can be used as an aggregate when combined with a hydraulic lime binder. 5. In a lime/hemp hurd combination, hemp fibers were introduced as tensile reinforcement.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2702 3.2 Cenosphere [5] cenosphere constitute of silica and alumina which are filled with air or an inert gas and these are created as by- product of coal combustion from the thermal power plants. They are in the form of hollo sphere which are light weighted. Ceno spheres range the color from grey - virtually white, with a density of 0.4–0.8 g/cm3 (0.014–0.029 lb/cu). Cenospheres are tough and stiff, plus they are also light, waterproof, odorless, and insulative. Thus, it can be widely used as a filler since it helps in the lowering of the total weight of the material. It is used a filler in low-density concrete. Few of the producers have recently started incorporating cenospheres with metals and polymers to manufacture lighter composite materials with a greater strength than in other types of foam materials. Syntactic foam is the name given for such composite materials. Syntactic foams which constitute aluminium are having different applications in automotive sector. 4. FABRICATION [2] Hand lay-up is an oldest manufacturing technique which is most used for the composite material. A material with the desirable qualities are created by layering unidirectional or weaving composites. Each layer is positioned in such a way that its properties are fully utilized. To enhance the effectiveness of the laminated composite material, layers of each different materials (different fibers in different directions) can be mixed. Hand-impregnated resins are applied to fibers in the form of a woven, knitted, stitched, or bonded fabrics. Rollers or brushes are commonly used to do the process, with the growing usage of nip-roller impregnators, which use rotating rollers and a resin fluid to force the resin into fabrics. The laminates are allowedtocure in normal conditions. 5. TESTING 5.1 Mechanical Strengths of Composites 5.1.1Tensile testing  [3] Three distinct tensile test samples are fabricated from the constructed composite plates by ASTM D638. The tensile test is carried out by a digital UTM machine by applying an equal and opposingloadstotheprepared samples until they fractured, and the associated data were recorded. The same techniques were used to acquire different ranges of tensile strength for the comparison of the test resultsfortheremainingsamples made in the identical composite plates. 5.1.2 Flexural Testing  [3] Three distinct flexural test samples are fabricated from the constructed composite plates by ASTM D790. With the use of a hacksaw, the three test specimens of each composite plate of hemp and glass fiber including epoxy composites are sliced. By using digital UTM machine, the prepared test samples were put to the test by delivering three-point bending stress. For the each specimen, the flexural modulus and associated displacement test result are obtained for the comparison. 6. RESULTS AND DISSCUSSION Hemp fibers was combined with the glass fibers in this experiment, and several composite plates were created to test the mechanical qualities. The test specimens are prepared according to ASTM standards, with the necessary finishing provided by the fabricated compositespecimen.By using a digital UTM machine and flexural test machine, mechanical testing of the composites such as tensile and flexural samples was done. 7. CONCLUSION Researchers are now concentrating their efforts in the area of composite materials to create ecologically sound natural composites without sacrificing the ability to replace the man-made or traditional components in the automotive sector. The tensile and flexural properties of hemp andglass Fiber integrated composite speciments were recorded and analyzed. The findings are drawn for these experimental experiments based on acquired mechanical readings. As of last, the natural Fiber hemp polyester composites can lead to the green manufacturing and can also be used for a sustainable green environment, which has the ability to replace conventional materials. There is big possibility that the the artificial/synthetic Fiber incorporated composite materials would be replaced by the hemp and glass Fiber combined with polyester composite materials in the future. REFERENCES [1] Characterization of Hemp/Glass Reinforced Epoxy Hybrid Composites with Filler Material for the Engineering Application K.G. Prakash, Ranga Vittal H. K., A. Thimmana Gouda [2]Fabrication and Property Evaluation of Banana-Hemp- Glass Fiber Reinforced Composites R. Bhoopathia, M. Ramesha,*, C. Deepa [3] Mechanical characterization of hemp fiber reinforced polyester composites Biren J.Saradava1, Abhishek J. Kathwadia2, Ajit D. Goraviyala3, Vatsal K. Joshi [4] Various Industrial Applications of Hemp, Kenaf,Flax,and Ramie Natural Fibres Tara Sen and H. N. Jagannatha Reddy
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 06 | June 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2703 International Journal of Innovation, Management, and Technology, Vol. 2 [5] Effect of filler material for hempfiberreinforcedpolymer composites in automobile application k.g Prakash assistant professor, department of mechanical engineering, rhymes, Bellary, Karnataka, India Dr.H.K Rangavittal Professor, Department of Mechanical Engineering,BMSCollegeofEngg, Bangalore, Karnataka, India Dr. A Thimmana Gouda Professor, Department of Mechanical Engineering, RYMEC, Bellary, Karnataka, India [6] U.S.Bongarde, V.D.Shinde,” Review on natural fiber reinforced polymer composites [7] Jochen Gassan, “A study of fiber and interface parameter affecting the fatigue behavior of natural fiber composites” Composites part A: applied science and manufacturing,page no. 369-374, 2002.