Six Sigma is a methodology for process improvement aimed at reducing defects. The key objectives are improved processes, product performance, and reliability. The goal is to reduce defects to near zero by decreasing process variations. Higher sigma levels correlate with fewer defects per million opportunities and lower costs of poor quality. Zero Defect programs take the approach of preventing defects entirely by designing processes to eliminate defects. OHSAS 18001 provides an occupational health and safety management system framework to help organizations identify and control risks, reduce accidents, aid compliance, and improve performance through establishing safe work procedures.

1. Six Sigma
6

2. 2
What is Six Sigma?
• Sigma is the Greek letter “” that represents the
“standard deviation” or variability of a group of
items from their average value.
• A Six Sigma program is therefore a variability
reducing program.
– The key objectives include improved processes, product
performance, and reliability
 Six Sigma is a reference to
a particular goal of reducing
defects to near zero.

4. 4
What is the Cost of Quality?
 Goal: Improve cost, quality, and schedule
performance via process improvement and
reduction of process variations.
Sigma Level Defects Per Million Opportunities Cost of Quality
2 308,537 (Noncompetitive companies) N/A
3 66,807 25-40% of sales
4 6,210 (Industry average) 15-25% of sales
5 233 5-15% of sales
6 3.4 (World Class) 1% of sales
Note: Each sigma improvement represents a 10% net
improvement in income.

6. ZERO DEFECT
PROGRAM

7. ZERO DEFECT PROGRAM
• “Zero Defects is a management tool aimed at the reduction of defects
through prevention”
• ZD considers the domain beyond 3.4 defects per million
opportunities. In other words, it considers the designing of processes
and all,

8. Parameter Six Sigma Zero defect concept
Objective Managing defects Prevention of defects
Key idea Three defects per million
opportunities.
Work right the first time and every
time
Associated cost Comparatively less Comparatively higher cost
Instruments Statistical quality control tools plus
problem solving algorithms
Continual improvement through
leadership
Performance standards Few defects are acceptable No defects are acceptable
Scope Limited to quality of the product or
service
Applicable to every job in the
organisation
Involvement of the worker Moderate worker involvement Worker can and should identify the
problem
Workforce needed Moderate number of green belts and
black belts are needed
Very limited number of additional
employees needed.
Comparison between Six sigma and ZD

9. ZERO DEFECT NEWS

10. OHSAS

11. OHSAS 18001
Occupational Health and Safety Management System (OHSMS)
promotes a safe and healthy working environment by providing a
framework that helps organizations to:
• Identify and control health and safety risks
• Reduce the potential for accidents
• Aid legal compliance
• Improve overall performance

12. The Advantage of OHSAS 18001
• A reduction in lost working days
• Fewer workplace accidents
• Fewer medical claims
• Recognition by insurers and regulators
• Improved employee motivation, retention and satisfaction
• Reduced legal costs
• Less time and money spent on accident-related investigation and
paperwork

13. Cont.
• A safer workplace
• Morale for workers
• Reduced costs of maintenance
• Provides Training to workers
• Monitoring organization for safety circumstances
• Easily Integrated with Quality/Environmental Systems
• Increase Stakeholders’ confidence in your organization.

14. How will OHSAS 18001 Helps Your
Business?
• Improved performance and morale of your staff Improved efficiencies
in health and safety budgeting for prices like coaching, making certain
that cash is well spent and associated with real wants of the
organization
• Greater support of stakeholders that you just area unit taking all cheap
steps to guard the business against injury to your name and breach of
legislation
• OHSAS 18001 is more and more a pre-requisite for corporations
desire to tender for contracts among sure industries.