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5S
Sorting
Set in Order
Shine
Standardize
Sustain
 1st Sort Seiri
• No unnecessary items at the workplace
 2nd Set in Order Seiton
• Make specific place for everything to be able to find the required item easily
• “A place for everything and everything in it’s place”
 3rd Shine Seiso
• The working area must kept cleaned to visually find Deviations
• “Cleaning = inspection
• 4th Standardize Seiketsu
• Visualize the 5S standards in the workplace
• Do the right things, the right way, every time!
• “Make the best way the easiest way”
 5th Sustain Shitsuke
• Everybody follows the standard until we have a better one
• “Stick to it!!! ”
3
Before After
Production Desk Before and After Sorting
Free space!
Spare Parts Before & After setting in order
5
Not managed Min Qty, Order Number + Name
Spare parts conveyer belt
Shining Tools Need to be 5S-ed
also! Before After
6
Standardized Cabinet
7
BEFORE 5S
• Items randomly placed in cabinet
• Location of items not labeled
AFTER Standardization
• Unneeded items removed
• Designated location for every item
• Labels indicate where things belong
• Picture of organized cabinet inside door
Modesto, California
Sustain
Sustain through following up of the implementation
of 5S system by :
 check lists
 5S audits

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5 s

  • 1. 5S
  • 3.  1st Sort Seiri • No unnecessary items at the workplace  2nd Set in Order Seiton • Make specific place for everything to be able to find the required item easily • “A place for everything and everything in it’s place”  3rd Shine Seiso • The working area must kept cleaned to visually find Deviations • “Cleaning = inspection • 4th Standardize Seiketsu • Visualize the 5S standards in the workplace • Do the right things, the right way, every time! • “Make the best way the easiest way”  5th Sustain Shitsuke • Everybody follows the standard until we have a better one • “Stick to it!!! ” 3
  • 4. Before After Production Desk Before and After Sorting Free space!
  • 5. Spare Parts Before & After setting in order 5 Not managed Min Qty, Order Number + Name Spare parts conveyer belt
  • 6. Shining Tools Need to be 5S-ed also! Before After 6
  • 7. Standardized Cabinet 7 BEFORE 5S • Items randomly placed in cabinet • Location of items not labeled AFTER Standardization • Unneeded items removed • Designated location for every item • Labels indicate where things belong • Picture of organized cabinet inside door Modesto, California
  • 8. Sustain Sustain through following up of the implementation of 5S system by :  check lists  5S audits