Improve your
warehouse
productivity
Our top ten tips
You might not need to move to a bigger warehouse,
you might just be using space poorly.
You should review your floor plan constantly to ensure optimal efficiency.
TIP # 1TIP # 1
Optimise your floor plan
Two-tier, mezzanine, floor to ceiling, rolling shelves, mobile
shelves: there are many options available.
The best shelving options gives you the chance to expand easily.
TIP # 2TIP # 2
Shelving options
Place the highest selling items in the easiest spot to access.
Put products that sell together near one another.
TIP # 3TIP # 3
Product placement
Size 34
Size 10 Size 12 Size 14 Size 16 Size 18
Size 36 Size 37 Size 38 Size 39 Size 40 Size 41
Size 34 Size 36 Size 37 Size 38 Size 39 Size 40 Size 41
Size 34 Size 36 Size 37 Size 38 Size 39 Size 40 Size 41
Installing voice recognition technology can help improve how
quickly your workers interact with your warehouse infrastructure.
Voice command technology provides huge benefits where workers have to
use both hands, or handle dangerous materials.
TIP # 4TIP # 4
Voice commands
You’d be surprised how much good lighting affects both the
mood of workers and their productivity.
TIP # 5TIP # 5
Lighting
As your floor layout changes, so too should your lighting configuration.
Optimise routes for runners by fulfilling multiple small orders at once or
by group and then sorting into separate orders at the verification stage.
TIP # 6TIP # 6
Pick process systems
It helps pickers know exactly where products are. Some warehouses have
installed several label printing kiosks so runners can print them anywhere.
TIP # 7TIP # 7
Label everything
HATS
PANTS
PANTS
T-SHIRTS
T-SHIRTS
HATS
HATS T-SHIRTS
PANTS
Balancing replenishment with picking ensures staff groups are not
waiting on one another.
TIP # 8TIP # 8
Replenish
Determine the optimal trigger points for replenishment of stock and do cycle
counts once every few months, not just a count at the end of the year.
Replenish!
Warehouse management systems can be anything from handwritten
notes to Excel spreadsheets to tailored IT systems.
TIP # 9TIP # 9
Software and Warehouse Management Systems (WMS)
Software options exist for any number of things, such as inventory management,
labour management, scheduling equipment maintenance, shipping, cross
docking, barcode reading etc. Software often makes business sense in theory,
but continually assess ROI.
Appoint fire wardens
Adhere to regulations
Always assess risks
Keeping the warehouse clean and safe not only protects staff,
it protects your business.
TIP # 10TIP # 10
Safety and cleanliness
Cleaning up can also uncover lost or missing orders.
StarTrack is a business of Australia Post
Did you know you can
outsource your warehouse
entirely? Find out how
StarTrack can help.
Call 13 2345

10 Tips to Improve Your Warehouse Productivity

  • 1.
  • 2.
    You might notneed to move to a bigger warehouse, you might just be using space poorly. You should review your floor plan constantly to ensure optimal efficiency. TIP # 1TIP # 1 Optimise your floor plan
  • 3.
    Two-tier, mezzanine, floorto ceiling, rolling shelves, mobile shelves: there are many options available. The best shelving options gives you the chance to expand easily. TIP # 2TIP # 2 Shelving options
  • 4.
    Place the highestselling items in the easiest spot to access. Put products that sell together near one another. TIP # 3TIP # 3 Product placement Size 34 Size 10 Size 12 Size 14 Size 16 Size 18 Size 36 Size 37 Size 38 Size 39 Size 40 Size 41 Size 34 Size 36 Size 37 Size 38 Size 39 Size 40 Size 41 Size 34 Size 36 Size 37 Size 38 Size 39 Size 40 Size 41
  • 5.
    Installing voice recognitiontechnology can help improve how quickly your workers interact with your warehouse infrastructure. Voice command technology provides huge benefits where workers have to use both hands, or handle dangerous materials. TIP # 4TIP # 4 Voice commands
  • 6.
    You’d be surprisedhow much good lighting affects both the mood of workers and their productivity. TIP # 5TIP # 5 Lighting As your floor layout changes, so too should your lighting configuration.
  • 7.
    Optimise routes forrunners by fulfilling multiple small orders at once or by group and then sorting into separate orders at the verification stage. TIP # 6TIP # 6 Pick process systems
  • 8.
    It helps pickersknow exactly where products are. Some warehouses have installed several label printing kiosks so runners can print them anywhere. TIP # 7TIP # 7 Label everything HATS PANTS PANTS T-SHIRTS T-SHIRTS HATS HATS T-SHIRTS PANTS
  • 9.
    Balancing replenishment withpicking ensures staff groups are not waiting on one another. TIP # 8TIP # 8 Replenish Determine the optimal trigger points for replenishment of stock and do cycle counts once every few months, not just a count at the end of the year. Replenish!
  • 10.
    Warehouse management systemscan be anything from handwritten notes to Excel spreadsheets to tailored IT systems. TIP # 9TIP # 9 Software and Warehouse Management Systems (WMS) Software options exist for any number of things, such as inventory management, labour management, scheduling equipment maintenance, shipping, cross docking, barcode reading etc. Software often makes business sense in theory, but continually assess ROI.
  • 11.
    Appoint fire wardens Adhereto regulations Always assess risks Keeping the warehouse clean and safe not only protects staff, it protects your business. TIP # 10TIP # 10 Safety and cleanliness Cleaning up can also uncover lost or missing orders.
  • 12.
    StarTrack is abusiness of Australia Post Did you know you can outsource your warehouse entirely? Find out how StarTrack can help. Call 13 2345