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RIW CEMENTFLEX
Cementflex is a two component, polymer modified, flexible, cement
based, waterproof coating for concrete and masonry.
BENEFITS
l 	 Totally waterproof
l	 Resists up to 100m head of positive & negative water pressure
l 	 Tough & flexible to accommodate differential movement
l 	 Seamless & fully bonded
l 	 Applied to damp surfaces
l 	 Abrasion & impact resistant
l	 Quick & easy to apply by hand or spray
l	 Environmentally friendly
APPLICATIONS
l	 Basements & sub-structures
l	 Podium decks
l	 Balconies & terraces
l	 Inverted roofs
l	 Temporary waterproofing
APPLIED TO
l 	 Concrete
l	Masonry
l	Steel
CI/SfB Pu6 JJ1
May 2014
RIW CementFLEX
TYPICAL USES
Cementflex is ideally suited for waterproofing and
protecting concrete and masonry structures which
exhibit cracking, and where further movement is
expected. Typical applications include preventing
water ingress into basements, cellars and other below
ground structures. The product can also be used for
sealing water tanks, waterproofing of exposed or
buried roofs, and as a crack isolation membrane on
concrete floors or screeds.
The product when mixed exhibits a good degree of
thixotropy to enable ease of application by brush
or spray techniques to give an even finish with no
sagging even in vertical situations. It hydrates to form
a durable, highly alkaline, permanently elastomeric
coating which not only protects the concrete, or other
substrates, from water penetration and carbon dioxide
diffusion, but also accommodates movement in
cracks. The elastomeric coating maintains its flexibility
under permanent immersion and when exposed
externally.
DURABILITY
Subject to normal conditions of use, Cementflex will
provide an effective barrier to the transmission of
liquid water for the life of the structure.
SPECIFICATION
J10 – Cementitious mortar tanking/damp proofing or
C42 – Repairing/Renovating/Conserving concrete.
INDEPENDENT AUTHORITY
PERFORMANCE & COMPOSITION
TECHNICAL DATA
Basis Cement based,
modified styrene acrylic
copolymer
Mixed colour Concrete grey
Mixed density 1600 kg/m3
Application thickness
Overhead & vertical
Floors
2mm; applied in 2 coats
2mm; applied in 1 coat
Application temperature 5-35
o
C
Working life 45 minutes at 20
o
C
Drying time 4-6 hours depending
upon temperature
MECHANICAL CHARACTERISTICS (TYPICAL)
Compressive Strength: BS 4551 Tested at 20°C
28 days 8 - 10 N/mm2
Flexural Strength: BS 4551 Tested at 20°C
28 days 3.5 – 4.0 N/mm2
Tensile Strength: 2mm film cured for 28 days
Ambient 0.5 N/mm2
Immersed 0.4 N/mm2
Elongation: 2mm film cured for 28 days
Ambient 120-130%
Immersed 70-80%
Water Permeability Coefficient: DIN 1048 Part 1
5.37 x 10-16
m/sec
2mm of RIW Cementflex = 2270mm of concrete
Oxygen Diffusion Coefficient:
BS EN 1062-6 Taywood Test
DO2
= 1.706 x 10-5
cm2
s-1
Permeability to CO2
Equivalent to 135mm concrete
ANCILLARY PRODUCTS
RIW produce a range of ancillary products for use with
Cementflex which include:
RIW Cementseal Primer – a ‘primer’ for use on all
horizontal and porous surfaces. May also be used as a
curing membrane.
RIW Cementfill FC – a waterproof fairing coat and
repair mortar for filling minor holes, voids and defects.
RIW Cementfill HB – a waterproof high build repair
mortar for profiling and providing fillets.
The above performance figures are typical values and should not be
considered a product specification.RIW Limited
Arc House, Terrace Road South, Binfield,
Bracknell, Berkshire, RG42 4PZ, England
13
0086-CPR-597751
EN 1504-2: Surface Protection Systems - Coating
Protection against Ingress (PIC) Rigid trafficked
system
Adhesive Bond: ≥ 0.8 MPa
Permeability to water vapour: SD
<5m Class 1
Permeability to CO2
: SD
>50m Class C1
	
Thermal Compatibility: > 0.8 MPa
Capillary Absorption: Class III < 0.1kgm-2
h-0.5
Dangerous Substances: Complies
Reaction to Fire: Euroclass B-s1, d0
Cracking Bridging: Class A5 (Static) > 2500µm
Concrete surfaces: The strength of the concrete sub
base must be a minimum of 20N/mm2
.
All surface laitance should be removed, preferably
using wet grit, power washing techniques or other
equivalent approved methods.
Damaged areas should be repaired as necessary,
using Cementfill HB if appropriate.
MIXING
Shake bottle thoroughly, and pour into the tub
supplied. Slowly add the powder, and mix for a
minimum of 5 minutes until homogeneous.
The modules must be mechanically mixed using a slow
speed drill and paddle, specially designed to entrap as
little air as possible.
Bottles of liquid and bags of powder are not to be split.
APPLICATION
The above preparation / remedial works should be left
until ‘stable’ before application of the Cementflex; ie:-
a minimum of one (1) hour, generally 2 to 3 hours.
Cementjoint should also be used when necessary, to
reinforce joints subject to movement ; see separate
data sheet.
The mixed slurry can be applied by brush, trowel or
spray to a pre-soaked surface. Take care to ensure
that air is not entrapped into the surface.
Apply as a single 2mm layer to horizontal surfaces,
spreading with a skid leveller or notched trowel, and
immediately use a spiked roller to release entrapped
air.
For other surfaces, the product should be applied in
two 1mm coats. The second coat should be applied
when the first is stable, but not fully set ie: after
waiting approximately 4 to 6 hours, dependent upon
temperature.
RIW Cementfill WP – a rapid setting waterproof
mortar plugging and sealing compound for arresting
water ingress.
RIW Cementjoint – a flexible waterproof composite
tape, for embedding in Cementseal, to reinforce joints
etc.
CONSTRUCTION
IMPORTANT NOTES
1.	 Existing substrates and structural elements
should be assessed for suitability to withstand any
increase in applied loads from water pressure.
2.	 Apply only to clean, sound substrates which
should be saturated but surface-dry and free of
back water pressure.
3.	 Care should be taken when curing in hot, sunny or
windy conditions.
4.	 Cementflex is not a decorative finish and may
temporarily discolour until uniformly weathered.
GENERAL
All construction should conform to the Building
Regulations, Codes of Practices and British Standards
in current use at the time the building is being
constructed. In particular it is recommended that
reference is made to BS 8102: 2009.
PREPARATION
All surfaces: The areas to be treated must be free from
all loose and unsound material ie: dust, oil, grease,
corrosion by-products and organic growth. Roughen
smooth surfaces.
The prepared substrate should be thoroughly soaked
with clean water, until uniformly saturated, without
standing water removed.
Internal corners should be eased with Cementfill HB
as a continuous ‘fillet’ (minimum 25 x 25mm), prior to
application of Cementflex.
Any sharp edges, ledges, holes, etc. are to be
smoothed or filled as required, using Cementfill FC or
Cementfill HB to suit.
Cementseal Primer should be first used on all
horizontal and porous surfaces, as necessary; see
separate data sheet.
Existing Surfaces: All existing finishes must be
completely removed back to the structure.
The entire substrate should be pressure washed. This
method is also the best way to saturate the surfaces,
and remove soil, dust and any other loose debris from
the existing wall.
Mortar joints should be checked to ensure they provide
a sound a substrate, onto which the main cement-
based coating can be applied.
Defective mortar joints should be raked out, and
repointed using Cementfill HB.
Damaged brickwork etc, should be repaired as
necessary; the area may be dubbed out if required, or
deep repairs, made using Cementfill HB. If necessary,
a smoothing coat of Cementfill FC may be applied.
Masonry surfaces: Should be sound with joints flush
pointed or ‘bagged out’, with Cementfill FC before the
Cementflex is applied.
Roof/Balcony Detail
2mm coat of
Cementflex
DPC
2 x 1mm
coats of
Cementflex
Cementjoint
Cementfill
HB fillett
Cementseal
Primer
2 x 1mm coats of
Cementflex
Cementjoint
The information in this literature was correct at the time of
going to press. However, we are committed to continually
improving our products and reserve the right to change
product specifications.
For the latest information, please consult RIW. Conditions of
use are beyond our control, therefore we cannot warrant the
results to be obtained.
RIW
Arc House, Terrace Road South, Binfield,
Bracknell, Berkshire, RG42 4PZ
Technical enquires tel: 01344 397777
Commercial enquires tel: 01344 397788
www.riw.co.uk
Existing Wall
Cementflex 2 x
1mm coats
RIW Waterproofing
membrane
lapped up onto
Cementflex
Provide fillet of
Cementfill HB
(25 x 25 minimum)
Internal Tanking
CLEANING
All tools should be cleaned with water immediately
after use.
CURING
Normal concreting procedures should be strictly
adhered to. It is important the surface of the coating is
protected from strong sunlight and drying winds with
Cementseal Primer, polythene sheeting, damp hessian
or similar. Curing must commence within 10 to 15
mintues of the completed application.
SAFETY
Full health and safety instructions are contained on
the product material safety data sheets and these
must be referred to before use.
SUPPLY
AVAILABILITY
All RIW products can be obtained through Builders
Merchants or approved stockists. A list of approved
stockists is available from RIW’s offices.
PACKAGING
Pack size 15 kg in plastic tub
		 ie: 2 No. x 7.5 kg (two part) mixes.
Yield 9.4 litres per15 kg pack
Coverage	 1.6kg/mm/m2
		 On repaired and normal concrete 		
		 surfaces,15kg packs will cover 4.7m2
	
		 at 2mm thickness.
STORAGE
Store the containers in dry, frost free, conditions.
Shelf life in unopened containers at 20o
C is 12 months.
TECHNICAL SERVICES
The RIW Technical Department is available to advise
on individual projects and to prepare and assist in the
preparation and specifications and drawings. A list of
experienced applicators of RIW materials is
available from RIW’s offices.
100
100
Cementflex
Cementflex 2
x 1mm coats
Provide fillet
of Cementfill
HB around
pipe (25 x 25
minimum)
Wall / Floor
Pipe Entry Detail

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RIW Cementflex Datasheet

  • 1. RIW CEMENTFLEX Cementflex is a two component, polymer modified, flexible, cement based, waterproof coating for concrete and masonry. BENEFITS l Totally waterproof l Resists up to 100m head of positive & negative water pressure l Tough & flexible to accommodate differential movement l Seamless & fully bonded l Applied to damp surfaces l Abrasion & impact resistant l Quick & easy to apply by hand or spray l Environmentally friendly APPLICATIONS l Basements & sub-structures l Podium decks l Balconies & terraces l Inverted roofs l Temporary waterproofing APPLIED TO l Concrete l Masonry l Steel CI/SfB Pu6 JJ1 May 2014
  • 2. RIW CementFLEX TYPICAL USES Cementflex is ideally suited for waterproofing and protecting concrete and masonry structures which exhibit cracking, and where further movement is expected. Typical applications include preventing water ingress into basements, cellars and other below ground structures. The product can also be used for sealing water tanks, waterproofing of exposed or buried roofs, and as a crack isolation membrane on concrete floors or screeds. The product when mixed exhibits a good degree of thixotropy to enable ease of application by brush or spray techniques to give an even finish with no sagging even in vertical situations. It hydrates to form a durable, highly alkaline, permanently elastomeric coating which not only protects the concrete, or other substrates, from water penetration and carbon dioxide diffusion, but also accommodates movement in cracks. The elastomeric coating maintains its flexibility under permanent immersion and when exposed externally. DURABILITY Subject to normal conditions of use, Cementflex will provide an effective barrier to the transmission of liquid water for the life of the structure. SPECIFICATION J10 – Cementitious mortar tanking/damp proofing or C42 – Repairing/Renovating/Conserving concrete. INDEPENDENT AUTHORITY PERFORMANCE & COMPOSITION TECHNICAL DATA Basis Cement based, modified styrene acrylic copolymer Mixed colour Concrete grey Mixed density 1600 kg/m3 Application thickness Overhead & vertical Floors 2mm; applied in 2 coats 2mm; applied in 1 coat Application temperature 5-35 o C Working life 45 minutes at 20 o C Drying time 4-6 hours depending upon temperature MECHANICAL CHARACTERISTICS (TYPICAL) Compressive Strength: BS 4551 Tested at 20°C 28 days 8 - 10 N/mm2 Flexural Strength: BS 4551 Tested at 20°C 28 days 3.5 – 4.0 N/mm2 Tensile Strength: 2mm film cured for 28 days Ambient 0.5 N/mm2 Immersed 0.4 N/mm2 Elongation: 2mm film cured for 28 days Ambient 120-130% Immersed 70-80% Water Permeability Coefficient: DIN 1048 Part 1 5.37 x 10-16 m/sec 2mm of RIW Cementflex = 2270mm of concrete Oxygen Diffusion Coefficient: BS EN 1062-6 Taywood Test DO2 = 1.706 x 10-5 cm2 s-1 Permeability to CO2 Equivalent to 135mm concrete ANCILLARY PRODUCTS RIW produce a range of ancillary products for use with Cementflex which include: RIW Cementseal Primer – a ‘primer’ for use on all horizontal and porous surfaces. May also be used as a curing membrane. RIW Cementfill FC – a waterproof fairing coat and repair mortar for filling minor holes, voids and defects. RIW Cementfill HB – a waterproof high build repair mortar for profiling and providing fillets. The above performance figures are typical values and should not be considered a product specification.RIW Limited Arc House, Terrace Road South, Binfield, Bracknell, Berkshire, RG42 4PZ, England 13 0086-CPR-597751 EN 1504-2: Surface Protection Systems - Coating Protection against Ingress (PIC) Rigid trafficked system Adhesive Bond: ≥ 0.8 MPa Permeability to water vapour: SD <5m Class 1 Permeability to CO2 : SD >50m Class C1 Thermal Compatibility: > 0.8 MPa Capillary Absorption: Class III < 0.1kgm-2 h-0.5 Dangerous Substances: Complies Reaction to Fire: Euroclass B-s1, d0 Cracking Bridging: Class A5 (Static) > 2500µm
  • 3. Concrete surfaces: The strength of the concrete sub base must be a minimum of 20N/mm2 . All surface laitance should be removed, preferably using wet grit, power washing techniques or other equivalent approved methods. Damaged areas should be repaired as necessary, using Cementfill HB if appropriate. MIXING Shake bottle thoroughly, and pour into the tub supplied. Slowly add the powder, and mix for a minimum of 5 minutes until homogeneous. The modules must be mechanically mixed using a slow speed drill and paddle, specially designed to entrap as little air as possible. Bottles of liquid and bags of powder are not to be split. APPLICATION The above preparation / remedial works should be left until ‘stable’ before application of the Cementflex; ie:- a minimum of one (1) hour, generally 2 to 3 hours. Cementjoint should also be used when necessary, to reinforce joints subject to movement ; see separate data sheet. The mixed slurry can be applied by brush, trowel or spray to a pre-soaked surface. Take care to ensure that air is not entrapped into the surface. Apply as a single 2mm layer to horizontal surfaces, spreading with a skid leveller or notched trowel, and immediately use a spiked roller to release entrapped air. For other surfaces, the product should be applied in two 1mm coats. The second coat should be applied when the first is stable, but not fully set ie: after waiting approximately 4 to 6 hours, dependent upon temperature. RIW Cementfill WP – a rapid setting waterproof mortar plugging and sealing compound for arresting water ingress. RIW Cementjoint – a flexible waterproof composite tape, for embedding in Cementseal, to reinforce joints etc. CONSTRUCTION IMPORTANT NOTES 1. Existing substrates and structural elements should be assessed for suitability to withstand any increase in applied loads from water pressure. 2. Apply only to clean, sound substrates which should be saturated but surface-dry and free of back water pressure. 3. Care should be taken when curing in hot, sunny or windy conditions. 4. Cementflex is not a decorative finish and may temporarily discolour until uniformly weathered. GENERAL All construction should conform to the Building Regulations, Codes of Practices and British Standards in current use at the time the building is being constructed. In particular it is recommended that reference is made to BS 8102: 2009. PREPARATION All surfaces: The areas to be treated must be free from all loose and unsound material ie: dust, oil, grease, corrosion by-products and organic growth. Roughen smooth surfaces. The prepared substrate should be thoroughly soaked with clean water, until uniformly saturated, without standing water removed. Internal corners should be eased with Cementfill HB as a continuous ‘fillet’ (minimum 25 x 25mm), prior to application of Cementflex. Any sharp edges, ledges, holes, etc. are to be smoothed or filled as required, using Cementfill FC or Cementfill HB to suit. Cementseal Primer should be first used on all horizontal and porous surfaces, as necessary; see separate data sheet. Existing Surfaces: All existing finishes must be completely removed back to the structure. The entire substrate should be pressure washed. This method is also the best way to saturate the surfaces, and remove soil, dust and any other loose debris from the existing wall. Mortar joints should be checked to ensure they provide a sound a substrate, onto which the main cement- based coating can be applied. Defective mortar joints should be raked out, and repointed using Cementfill HB. Damaged brickwork etc, should be repaired as necessary; the area may be dubbed out if required, or deep repairs, made using Cementfill HB. If necessary, a smoothing coat of Cementfill FC may be applied. Masonry surfaces: Should be sound with joints flush pointed or ‘bagged out’, with Cementfill FC before the Cementflex is applied. Roof/Balcony Detail 2mm coat of Cementflex DPC 2 x 1mm coats of Cementflex Cementjoint Cementfill HB fillett Cementseal Primer 2 x 1mm coats of Cementflex Cementjoint
  • 4. The information in this literature was correct at the time of going to press. However, we are committed to continually improving our products and reserve the right to change product specifications. For the latest information, please consult RIW. Conditions of use are beyond our control, therefore we cannot warrant the results to be obtained. RIW Arc House, Terrace Road South, Binfield, Bracknell, Berkshire, RG42 4PZ Technical enquires tel: 01344 397777 Commercial enquires tel: 01344 397788 www.riw.co.uk Existing Wall Cementflex 2 x 1mm coats RIW Waterproofing membrane lapped up onto Cementflex Provide fillet of Cementfill HB (25 x 25 minimum) Internal Tanking CLEANING All tools should be cleaned with water immediately after use. CURING Normal concreting procedures should be strictly adhered to. It is important the surface of the coating is protected from strong sunlight and drying winds with Cementseal Primer, polythene sheeting, damp hessian or similar. Curing must commence within 10 to 15 mintues of the completed application. SAFETY Full health and safety instructions are contained on the product material safety data sheets and these must be referred to before use. SUPPLY AVAILABILITY All RIW products can be obtained through Builders Merchants or approved stockists. A list of approved stockists is available from RIW’s offices. PACKAGING Pack size 15 kg in plastic tub ie: 2 No. x 7.5 kg (two part) mixes. Yield 9.4 litres per15 kg pack Coverage 1.6kg/mm/m2 On repaired and normal concrete surfaces,15kg packs will cover 4.7m2 at 2mm thickness. STORAGE Store the containers in dry, frost free, conditions. Shelf life in unopened containers at 20o C is 12 months. TECHNICAL SERVICES The RIW Technical Department is available to advise on individual projects and to prepare and assist in the preparation and specifications and drawings. A list of experienced applicators of RIW materials is available from RIW’s offices. 100 100 Cementflex Cementflex 2 x 1mm coats Provide fillet of Cementfill HB around pipe (25 x 25 minimum) Wall / Floor Pipe Entry Detail