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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 05 | May 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 448
“Experimental Investigation of Green Concrete Paver Block by
Partial Replacement of Cement by Fly Ash andFine Aggregate by
Marble Dust”
Vaishnavi H. Bramhankar
1
, Sakshi T. Dongre
2
, Kanchan R. Lonarkar
3
, Saurabh V. Pathare
4
1-3Student, Govindrao wanjari college of Engineering & Technology, Nagpur
4 Asst.Prof, Govindrao wanjari college of Engineering & Technology, Nagpur
---------------------------------------------------------------------***--------------------------------------------------------------------
Abstract – Utilization of concrete paver block is
considered highly advantageous due to its property and it is
used on large scale in our surrounding. The research on
recycled construction material helps environmental by
reducing the carbon content, depletion of natural
resources, these wastes need huge land for disposal leads to
the land disposal. Though. Disposal of waste is a necessary
issue in recent time. Accordingto the survey, In India, fly ash
production was about 226.13 million tons in the year 2019-
20 and it is predicted to be around 300-400 million tons by
the year 2025 In this experimental investigation, the
process of the development of the concrete for strength
aspects in various proportions varying from 20%, 30%,
40% replacement of cement along with fly ash and marble
dust with fine aggregate each. We are going to find its
impact on compressive strength and identify the optimum
percentage of replacement to gain the maximum strength
and compare it with the strength of ordinary M30 grade of
concrete. In this experimental investigation varioustest on
aggregate cement and fresh concrete is carried out and
analyzed. Compressive test is conducted on rectangular
brick,the results are analyzed with respect to the IS-code
Key Words: Fly-ash, Marble Dust, Concrete paver
block,
1.INTRODUCTION
As per the report of central electricity authority thermal
civil design division new Delhi. Report on fly ash
generation at coal / lignite based thermal power stations
and its utilization in the country for the year 2020 – 21.
Stated the following data and graphs. During the Year
2020-21, the maximum utilization of fly ash to the extent
of 25.81 % of total fly ash generated was in the Cement
sector, followed by 15.59 % in Reclamation of Low-lying
area, 15.04 % in Roads&Flyovers,
12.98 % in Bricks & Tiles, 7.94 % in Ash Dyke Raising,
6.20
% in Mine Filling, 0.83 % in Concrete, 0.03 % in
Agriculture,
0.03 % in Hydro Power Sector, 7.97 % in Others and 7.59
%remained as unutilized fly ash.
Image -1 Fly ash utilization
Image -1 Fly ash utilization
In the case of road construction use of paver blocks helps us
where rapid construction is needed. By increasing the
quality and thickness of block we can use the paver block on
heavy traffic road as well. Use of paver block is also
beneficial where regular underground repair and
maintenance needed.
Fly ash-based Bricks / Blocks / Tiles are as good as clay-
based conventional building products. It has great potential
of fly ash utilization. A graph showing progressiveutilization
of fly ashin making of flyash-based building productsforthe
period from 1998-99 to 2020-21 is given in chart 1
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 05 | May 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 449
1.1 Grade Designation of paver block
Type A: Blocks are interlock into each other and, by their
plan geometry, interlock and resist the relative movement
of joints parallel to both the longitudinal and transverse
axesofthe unit.
Type B: Blocks are interlock into each other and, by their
plan geometry, interlock and resist the relative movement
ofjoints parallel to one axis.
Type C: Blocks do not interlock. Several researchers
indicate that the performance of these blocks depends
also on the interlocking of the individual units and, to a
lesserdegree,onthe shape and the thickness of the blocks.
Strength of the paver blocks depends on interlocking
property , Nature of laying etc.
All the above-mentioned sample is compared with the
standard M-30 Grade ofconcrete and the graph is plottedfor
the compressive strength of concrete. All the parameter from
the IS-code is taken into consideration just to formulate
conclusion of this research study.
1.2 Is -Code specifications
Grade: M-30
Traffic category: non-Traffic Recommended thickness:
50mm
Examples of application: Building premises, monument
premises, landscapes, public garden & parks, domestic
drives, paths and patios, embankment slopes, sand
stabilization area, etc.
The recommended dimensions and tolerances for paver
blocks, measured as per the method in Annex B, are given
inTable 2. Minimum block thickness shall be 50 mm and
maximum 120mm. The thickness 60 mm, 80 mm,
100MMand 120mm will be considered as standard
thicknesses under this specification.
The average 28 days compressive strength of paver
blocks shall meet the specified requirement. Individual
paver blockstrength shall not be less than 85 percent of
the specified strength.
The length and width of the specimen (see Image. 2) shall
be measured across two opposite faces by using the
steel calipers or steel rule.
The thickness of the specimen (see Image. 2) shall be
measured at four different positions. The mean value of
thethickness of the block shall be noted to the nearest
1mm.
Image -3: Paver Block Dimension
Image -2: Paver Block
1.2 Methodology
A concrete mix was designed to achieve the minimum grade
as required by IS 456-2000. The investigation done by the
different proportion of marble dust in the concrete mix
design.
Sample 1: we take 20 % fly ash and 20 % marble dust.
Sample 2: we take 30% fly ash and 30 %marble dust.
Sample 3: we take 40 % fly ash and 40 % marble dust.
Standard: M 30 grade concrete
Material used: - Cement, Sand, coarse aggregate. fly ash,
marble dust.
2. Result & Analysis
As per above mentioned methodology all the sample
compared with standard M-30 grade of concrete paver,
in this study 7days, 14 days, 28 days compressive
strength is analyzed and accordingly conclusion is
formulated. For this study simple rectangular mould is
taken. In this paper 28 days strength comparisonchart is
mentioned followed with overall graphical
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 05 | May 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 450
representation of this research analysis.
Table -1: 28 days compressive strength
Chart -1: Compressive Strength
3. CONCLUSIONS
1. As we plot a graph compressive strength of concrete
against % of fly ash and marble dust, we observed that
compressive strength is considerably reduced by 50% as
wecompare with standard concrete.
2. Addition of 20% fly ash replacing cement content and
marble stone replacing Coarse aggregate reduce the
strengthup to 20%. So on account of this statistic we can
use paver in non-traffic area as mentioned is IS code
(15658:2006)
3. Addition of these constituent help to produce though
constituents help to produce green material through we
areconverting waste in recyclable material.
4. The Aggregate Impact Value is 26.67. Therefore, the
nature of aggregate impact value is satisfied for surface
coarse.
ACKNOWLEDGEMENT
We feel very much delighted in expressing sense of
gratitude to our Project guide Prof. S.V Pathare, for his
timely help during the study of the project and for their
constant encouragement and valuable guidance.
REFERENCES
1] Neha Yadav, Navinderdeep Singh (2018), “A Review on
the concrete mix by adding marble waste powder and fly
ash” Int. Research Journal of Engineering and Technology
(IRJET), Volume: 05 Issue: 02, e-ISSN: 2395-0056 p-
ISSN:2395-0072, Feb-2018.pp1136-1137.
4] Darzi Musaib A,Bhumre Shivkumar (2016), Review
paper on “Effective partial replacement of cement and
sand with fly-ash and marble powder to make green
concrete” International Research Journal of Engineering
and Technology (IRJET), e-ISSN: 2395 -0056, p-ISSN:
2395-0072,
Volume: 03 Issue: 07 | July-2016 ,pp 1408-1410.
5] Santosh Kumbhar, Mahesh Patil (2016), “Green
concrete by using industrial waste material- fly ash,
quarry dust, marble powder” International Journal of
Research in Advent Technology E-ISSN: 2321-
9637Special IssueNational Conference" VishwaCon'16",
19 March 2016.pp 40-45.
6] Disha Singh, Mohd. Afaque Khan (2016),“Review on
the study of the compressive strength of concrete rete
using marble dust as partial replacement of cement”
International Research Journal of Engineering and
Technology (IRJET), e- ISSN: 2395 -0056, p-ISSN: 2395-
0072, Volume: 03 Issues:03
| Mar-2016,pp-524-526.
7] Rohit Kumar, Er. Jitender Dhaka (2016), “To
determine the effect on the properties of concrete M30
by partialreplacement of cement with marble powder”
International Journal for Technological Research in
Engineering (IJTRE), ISSN (Online): 2347 - 4718,
Volume 4, Issue 1, September-
2016, pp 98-102.
8] Krishan P Pala, Krunal J Dhandha (2015), “Use of
Marble Powder and Fly Ash in Self Compacting
Concrete” IJIRST – International Journal for Innovative
Research in Science & Technology, Volume 1, Issue 12,
May 2015, ISSN (online):
2349-6010.pp 475-479.
9] Mr. Lokesh Kumar , Prof. Gautam Bhadoriya(2015), “
The Result of Partial Replacement of Cement by using
Waste FlyAsh and Natural Sand by using Waste Marble
Dust, Stone Dust on Mechanical Properties of Concrete”
IJSTE- International Journal of Science Technology &
Engg. | Volume 2 | Issue 06 | ISSN (online): 2349-784X,
December 2015,pp31-35.
10] Pooja J.Chavhan, Prof. S. D. Bhole (2014), “To Study
the Behavior of Marble Powder as Supplementary
Cementations Material in Concrete”Int. Journal of
Engineering Research and Applications, ISSN: 2248-
9622, Vol. 4, Issue 4( Version
1), April 2014, pp.377-381
11] IS 15658:2006 Precast concrete block – specification
Period All the values in KN
Standard Sample 1 Sample 2 Sample 3
28 Days
1031 823 709 515
1063 930 785 588
985 941 926 630
Avg
(N / mm2)
32.84 28.73 25.81 18.48
fly ash and marble powder for cement”
IJARTET,2018, pp 152-156.
3] A.Sathesh Kanna, G.Sangara Pitchai Raj(2017),
“Partial replacement of cement with marble dust and fly
ash” SSRG International Journal of Civil
Engineering-(ICRTCETM-2017), ISSN: 2348 – 8352 Special
Issue – April 2017,pp-728-731.
2] Suthandra Devi,R. Ramya, R. Keerthika (2018),
“Experimental study on concrete by partial
replacement of

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Experimental investigation of green concrete paver block using fly ash and marble dust

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 05 | May 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 448 “Experimental Investigation of Green Concrete Paver Block by Partial Replacement of Cement by Fly Ash andFine Aggregate by Marble Dust” Vaishnavi H. Bramhankar 1 , Sakshi T. Dongre 2 , Kanchan R. Lonarkar 3 , Saurabh V. Pathare 4 1-3Student, Govindrao wanjari college of Engineering & Technology, Nagpur 4 Asst.Prof, Govindrao wanjari college of Engineering & Technology, Nagpur ---------------------------------------------------------------------***-------------------------------------------------------------------- Abstract – Utilization of concrete paver block is considered highly advantageous due to its property and it is used on large scale in our surrounding. The research on recycled construction material helps environmental by reducing the carbon content, depletion of natural resources, these wastes need huge land for disposal leads to the land disposal. Though. Disposal of waste is a necessary issue in recent time. Accordingto the survey, In India, fly ash production was about 226.13 million tons in the year 2019- 20 and it is predicted to be around 300-400 million tons by the year 2025 In this experimental investigation, the process of the development of the concrete for strength aspects in various proportions varying from 20%, 30%, 40% replacement of cement along with fly ash and marble dust with fine aggregate each. We are going to find its impact on compressive strength and identify the optimum percentage of replacement to gain the maximum strength and compare it with the strength of ordinary M30 grade of concrete. In this experimental investigation varioustest on aggregate cement and fresh concrete is carried out and analyzed. Compressive test is conducted on rectangular brick,the results are analyzed with respect to the IS-code Key Words: Fly-ash, Marble Dust, Concrete paver block, 1.INTRODUCTION As per the report of central electricity authority thermal civil design division new Delhi. Report on fly ash generation at coal / lignite based thermal power stations and its utilization in the country for the year 2020 – 21. Stated the following data and graphs. During the Year 2020-21, the maximum utilization of fly ash to the extent of 25.81 % of total fly ash generated was in the Cement sector, followed by 15.59 % in Reclamation of Low-lying area, 15.04 % in Roads&Flyovers, 12.98 % in Bricks & Tiles, 7.94 % in Ash Dyke Raising, 6.20 % in Mine Filling, 0.83 % in Concrete, 0.03 % in Agriculture, 0.03 % in Hydro Power Sector, 7.97 % in Others and 7.59 %remained as unutilized fly ash. Image -1 Fly ash utilization Image -1 Fly ash utilization In the case of road construction use of paver blocks helps us where rapid construction is needed. By increasing the quality and thickness of block we can use the paver block on heavy traffic road as well. Use of paver block is also beneficial where regular underground repair and maintenance needed. Fly ash-based Bricks / Blocks / Tiles are as good as clay- based conventional building products. It has great potential of fly ash utilization. A graph showing progressiveutilization of fly ashin making of flyash-based building productsforthe period from 1998-99 to 2020-21 is given in chart 1
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 05 | May 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 449 1.1 Grade Designation of paver block Type A: Blocks are interlock into each other and, by their plan geometry, interlock and resist the relative movement of joints parallel to both the longitudinal and transverse axesofthe unit. Type B: Blocks are interlock into each other and, by their plan geometry, interlock and resist the relative movement ofjoints parallel to one axis. Type C: Blocks do not interlock. Several researchers indicate that the performance of these blocks depends also on the interlocking of the individual units and, to a lesserdegree,onthe shape and the thickness of the blocks. Strength of the paver blocks depends on interlocking property , Nature of laying etc. All the above-mentioned sample is compared with the standard M-30 Grade ofconcrete and the graph is plottedfor the compressive strength of concrete. All the parameter from the IS-code is taken into consideration just to formulate conclusion of this research study. 1.2 Is -Code specifications Grade: M-30 Traffic category: non-Traffic Recommended thickness: 50mm Examples of application: Building premises, monument premises, landscapes, public garden & parks, domestic drives, paths and patios, embankment slopes, sand stabilization area, etc. The recommended dimensions and tolerances for paver blocks, measured as per the method in Annex B, are given inTable 2. Minimum block thickness shall be 50 mm and maximum 120mm. The thickness 60 mm, 80 mm, 100MMand 120mm will be considered as standard thicknesses under this specification. The average 28 days compressive strength of paver blocks shall meet the specified requirement. Individual paver blockstrength shall not be less than 85 percent of the specified strength. The length and width of the specimen (see Image. 2) shall be measured across two opposite faces by using the steel calipers or steel rule. The thickness of the specimen (see Image. 2) shall be measured at four different positions. The mean value of thethickness of the block shall be noted to the nearest 1mm. Image -3: Paver Block Dimension Image -2: Paver Block 1.2 Methodology A concrete mix was designed to achieve the minimum grade as required by IS 456-2000. The investigation done by the different proportion of marble dust in the concrete mix design. Sample 1: we take 20 % fly ash and 20 % marble dust. Sample 2: we take 30% fly ash and 30 %marble dust. Sample 3: we take 40 % fly ash and 40 % marble dust. Standard: M 30 grade concrete Material used: - Cement, Sand, coarse aggregate. fly ash, marble dust. 2. Result & Analysis As per above mentioned methodology all the sample compared with standard M-30 grade of concrete paver, in this study 7days, 14 days, 28 days compressive strength is analyzed and accordingly conclusion is formulated. For this study simple rectangular mould is taken. In this paper 28 days strength comparisonchart is mentioned followed with overall graphical
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 05 | May 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 450 representation of this research analysis. Table -1: 28 days compressive strength Chart -1: Compressive Strength 3. CONCLUSIONS 1. As we plot a graph compressive strength of concrete against % of fly ash and marble dust, we observed that compressive strength is considerably reduced by 50% as wecompare with standard concrete. 2. Addition of 20% fly ash replacing cement content and marble stone replacing Coarse aggregate reduce the strengthup to 20%. So on account of this statistic we can use paver in non-traffic area as mentioned is IS code (15658:2006) 3. Addition of these constituent help to produce though constituents help to produce green material through we areconverting waste in recyclable material. 4. The Aggregate Impact Value is 26.67. Therefore, the nature of aggregate impact value is satisfied for surface coarse. ACKNOWLEDGEMENT We feel very much delighted in expressing sense of gratitude to our Project guide Prof. S.V Pathare, for his timely help during the study of the project and for their constant encouragement and valuable guidance. REFERENCES 1] Neha Yadav, Navinderdeep Singh (2018), “A Review on the concrete mix by adding marble waste powder and fly ash” Int. Research Journal of Engineering and Technology (IRJET), Volume: 05 Issue: 02, e-ISSN: 2395-0056 p- ISSN:2395-0072, Feb-2018.pp1136-1137. 4] Darzi Musaib A,Bhumre Shivkumar (2016), Review paper on “Effective partial replacement of cement and sand with fly-ash and marble powder to make green concrete” International Research Journal of Engineering and Technology (IRJET), e-ISSN: 2395 -0056, p-ISSN: 2395-0072, Volume: 03 Issue: 07 | July-2016 ,pp 1408-1410. 5] Santosh Kumbhar, Mahesh Patil (2016), “Green concrete by using industrial waste material- fly ash, quarry dust, marble powder” International Journal of Research in Advent Technology E-ISSN: 2321- 9637Special IssueNational Conference" VishwaCon'16", 19 March 2016.pp 40-45. 6] Disha Singh, Mohd. Afaque Khan (2016),“Review on the study of the compressive strength of concrete rete using marble dust as partial replacement of cement” International Research Journal of Engineering and Technology (IRJET), e- ISSN: 2395 -0056, p-ISSN: 2395- 0072, Volume: 03 Issues:03 | Mar-2016,pp-524-526. 7] Rohit Kumar, Er. Jitender Dhaka (2016), “To determine the effect on the properties of concrete M30 by partialreplacement of cement with marble powder” International Journal for Technological Research in Engineering (IJTRE), ISSN (Online): 2347 - 4718, Volume 4, Issue 1, September- 2016, pp 98-102. 8] Krishan P Pala, Krunal J Dhandha (2015), “Use of Marble Powder and Fly Ash in Self Compacting Concrete” IJIRST – International Journal for Innovative Research in Science & Technology, Volume 1, Issue 12, May 2015, ISSN (online): 2349-6010.pp 475-479. 9] Mr. Lokesh Kumar , Prof. Gautam Bhadoriya(2015), “ The Result of Partial Replacement of Cement by using Waste FlyAsh and Natural Sand by using Waste Marble Dust, Stone Dust on Mechanical Properties of Concrete” IJSTE- International Journal of Science Technology & Engg. | Volume 2 | Issue 06 | ISSN (online): 2349-784X, December 2015,pp31-35. 10] Pooja J.Chavhan, Prof. S. D. Bhole (2014), “To Study the Behavior of Marble Powder as Supplementary Cementations Material in Concrete”Int. Journal of Engineering Research and Applications, ISSN: 2248- 9622, Vol. 4, Issue 4( Version 1), April 2014, pp.377-381 11] IS 15658:2006 Precast concrete block – specification Period All the values in KN Standard Sample 1 Sample 2 Sample 3 28 Days 1031 823 709 515 1063 930 785 588 985 941 926 630 Avg (N / mm2) 32.84 28.73 25.81 18.48 fly ash and marble powder for cement” IJARTET,2018, pp 152-156. 3] A.Sathesh Kanna, G.Sangara Pitchai Raj(2017), “Partial replacement of cement with marble dust and fly ash” SSRG International Journal of Civil Engineering-(ICRTCETM-2017), ISSN: 2348 – 8352 Special Issue – April 2017,pp-728-731. 2] Suthandra Devi,R. Ramya, R. Keerthika (2018), “Experimental study on concrete by partial replacement of