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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 04 | Apr 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 22
Study on Behaviour of Concrete by Replacement of Aggregate and Sand
with Rubber Tyre Chips and Foundry Sand
Abhishek Raulkar1, Vikas Khade2, Prof. J.H. Gurnani3, Jayant Anjankar4, Abhishek Wasnik5,
Mayuri Deo6
1Abhishek Raulkar, Department of Civil Engineering, Nagpur Institute of Technology, Nagpur, Maharashtra, India
2Vikas Khade, Department of Civil Engineering, Nagpur Institute of Technology, Nagpur, Maharashtra, India
3Prof. J.H.Gurnani, Department of Civil Engineering, Nagpur Institute of Technology, Nagpur, Maharashtra, India
4Jayant Anjankar, Department of Civil Engineering, Nagpur Institute of Technology, Nagpur, Maharashtra, India
5Abhishek Wasnik, Department of Civil Engineering, Nagpur Institute of Technology, Nagpur, Maharashtra, India
6Mayuri Deo, Department of Civil Engineering, Nagpur Institute of Technology, Nagpur, Maharashtra, India
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract - Concrete is the most important civil engineering
material in construction buildings and industries because
increase the strength properties. Rubber andfoundrysandare
produced excessively worldwide every year. In such a case the
reuse of rubber and foundry sand would be a better choice. In
order to reuse rubber wastes, rubber tyre chips was added to
concrete as coarse aggregate and In order to reuse foundry
sand, foundry sand was added to concrete as fine aggregate
and its different properties like compressive strength. As a
result it was found that rubberized and foundry sandconcrete
is durable, less ductile, has greater crack resistance but has a
low compressive strength when compared with ordinary
concrete. Due to rapid growth in automobile industry use of
tyre increase day to day and there is no reuse of the same to
decrease the environmental pollution .in this paper we will
study about physical and mechanical properties of concrete
containing recycled tyre or rubber material aggregate. This
study present the information about the civil engineering
application of foundry sand, which is technically sound and is
environmental safe. Foundry sand can be used as a partial
replacement of fine aggregate and rubber tyre chip partial
replacement coarse aggregate .foundry sand can be used in
concrete to improve its strength and other durability factor.
Foundry sand is high silica sand that is a by – productfrom the
production of both ferrous and non-ferrous metal casting. The
fresh & hardened properties of concrete such as workability,
compressive strength, are the identified.
Key Words: Rubber Tyre Chips, Foundry Sand,
Workability, Compressive Strength of Concrete.
1. INTRODUCTION
A large variety of materials are considered feasible and
valuable additive for concrete. Waste of rubber tyre is a
harmful to the environment. The management of waste tyre
rubber is challenger to municipalities. A rubber obtained
from scrapped tyre is considered as the recent waste
materials are vital use in the construction field. This creates
a major problem for the earth & their living. The
investigation show that the rubber tyre material are the do
not decompose. Concrete is the most commonly used
construction material in civil engineering and cement, sand,
aggregate is economical and easily available in market. The
disposal of waste tyre landfill is legally banned in all the
countries due to environmental impact.
The environmental condition is the various problems. India
has been recycling & reusing waste tyres for 4 decades.
Although it is estimated that 60% are disposed of through
dumping. Scrap tyre is not only waste but also costly. The
production of rubber increases every year. The rubber tyre
chips are used to replace by gravel.
Concrete is normally use in frame structure; utilization of
waste solid materials is one of the most challengingproblem
growth of the world of population. The industrial sand,
waste tyre rubber chips. Waste rubber tyre is a huge task to
the industries and public sectors, decomposing of waste
rubber tyre which contains composed of materials and it
cause serious contamination for environmental condition
Foundry Sand: - Foundry sand is highqualitysilica sandthat
is a byproduct from the production of both ferrous &non-
ferrous metal casting. It can be reused several times in
foundries but, after a certain periodcannotbeusedfurther&
becomes waste material. It can be used in many of ways as a
natural or manufactures sand.
Rubber Tyre Chips: - A large variety of waste materials are
considered feasible and even much valuable additives for
concrete. Some of these materials include cellulose, fly ash
and wood particles. Rubber obtained from scrapped tyres is
considered as the most recent waste materials that have
been examined because of its vital use in the construction
field.
The physical & chemical characteristics of foundry sand and
rubber tyre will depend in great patron the type of casting
process & the industry sector from which is originates. The
cement of high strength concrete is generally high which
often leads to higher shrinkage and greater evaluation of
heat of hydration besides increase in cost.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 04 | Apr 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 23
2. LITERATURE REVIEW
2.1 Mr.S.S.jadhav, Dr.S.N.Tande, Mr.A.C.Dubal (2017) (1)
the utilization of used of foundry sand in concrete. The
normal concrete mix was proportional to achieve a 28 days
of compressive strength 38mpa.nad the other concrete
mixes the 25% & 35% by weight regular concrete sand with
clean /new foundry sand & used foundry sand. At the 28
days concrete containing used of foundry sand .The test
result is 0-0% lower value than normal concrete but
concrete contain 25% & 35% new/clean foundry sand gave
almost same compressive strength as thatofthecontrol mix.
2.2 Jk Lakshmipat, et.al, (2017) (2) to investigate the
properties of concrete mixture in which the fine aggregate
are the partially replace with used of foundry sand with the
percentage of 10%, 20%, 30% and 40% by weight. The
properties of fresh concrete are performance by the test.
2.3 K K Wagh, et.al, (2014) (3) to investigate the
performance of the fresh concrete hard concrete .the fine
aggregate replace by foundry sand. The result of this
investigation showed that mix Upto 40% replace byfoundry
sand and showed about 10% higher compressivestrength at
28 days.
2.4 Venkatesh P, S.A.Vengadesh Subramaniam(2015) (4)
to study the waste tyre as partial replacement of fine
aggregate to crumb rubber. The different partially
replacement crumb rubber is a 0%, 10%, 20%, 30% and
40% by volume .the casted of cylindrical cube and beam and
test of flexural strength and split tensile strength . The
increases the percentage crumb rubber in concrete to
decreases the strength of concrete. The result is show that
there decreases in all type of strength for crumb rubber are
used in concrete.
2.5 PranitaBhandari, Dr.K.M. Tajne(2016)(5) thefoundry
sand normally of a higher quality than the typical bank run
for natural sands used in full construction sites.the sand
from the outer shape of the mould cavity. It is compost of
naturally occurring material which are blended together;
high quality silica sand (85-95%), bentonite clay (4-10%)as
a binder. It is black in colour due to carbon content.
2.6 Senthil V. Thiyagarajan, THENMRZHI R (2012) (6) the
usage of waste tyres in civil engineering is currently very
low. Ali and Ali (1996) found the elevation of properties and
failures characteristics of Portland cement concrete field
with different content of find rubber chips. Hefoundthatthe
concrete was more slip resistance, highly elastic, lighter in
weight and could be used for fire proofing, water proofing
and insulation.
3. CONCLUSIONS
The 7 days & 28 days compressive strengthofthespecimens
silica fume increased by addition foundry sand & crumb
rubber. The silica fume fine partials as well asgoodadhesion
between rubber & the cement paste. the addition of 5%
crumb rubber give more strength as compilation
conventional concrete &10% crumb rubber give low
strength as compared to conventional concrete . The use of
0.5% and 1% of crumb rubber as a fineaggregateinconcrete
for M20 grade doesn’t show any changes. Addition of 10%,
20%, 30% and 40% of rubber tyre chips and foundry sand
further decreases the strength.
The experimental study conducted on the partially
replacement of coarse aggregate with rubber tyre chips and
fine aggregate with foundry sand as percentage of 10%,
20%, 30% and 40%. As a result it was found that rubberized
and foundry sand concrete is durable, less ductile, has
greater crack resistance but has a low compressive strength
when compared with ordinary concrete.
REFERENCES
1. Mr.S.S.jadhav,Dr.S.N.Tande,Mr.A.C.Dubal(2017),“Be
neficial Reuse of Waste Foundry Sand in Concrete”,
International Journal of Scientific and Research
Publications, Volume 7, Issue 3, March 2017.
2. Jk Lakshmipat (2017), “USE OF WASTE IN
CONCRETE”, International Research journal of
Engineering and technology (IRJET), Volume: 04
Issue: 10, Oct-2017.
3. K K Wagh (2014), “Effect of Chipped Rubber
Aggregate on Performance of Concrete”, American
Journal of Engineering Research(AJER),Voume-03,
Issue- 12.
4. Venkatesh P, S.A.Vengadesh Subramaniam (2015),
“Utilization of used Foundry Sand and Waste Tyre
Rubber in Self Compacting Concrete”, International
Journal for Innovative Research in Science &
Technology, Volume 1, Issue 11, April 2015.
5. PranitaBhandari, Dr.K.M.Tajne (2016), “Use of
Foundry Sand in Conventional Concrete”,
International Journal of Latest Trends in
Engineering and Technology (IJLTET)Volume 6,
issue 3, January 2016.
6. Senthil V. Thiyagarajan, THENMORZHI R (2012),
“Experimental study on waste tyre rubber replaced
concrete –an ecofriendly: Construction material”,
Journal of Applied Sciences Research, June 2012.

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Rubber andfoundrysandare produced excessively worldwide every year. In such a case the reuse of rubber and foundry sand would be a better choice. In order to reuse rubber wastes, rubber tyre chips was added to concrete as coarse aggregate and In order to reuse foundry sand, foundry sand was added to concrete as fine aggregate and its different properties like compressive strength. As a result it was found that rubberized and foundry sandconcrete is durable, less ductile, has greater crack resistance but has a low compressive strength when compared with ordinary concrete. Due to rapid growth in automobile industry use of tyre increase day to day and there is no reuse of the same to decrease the environmental pollution .in this paper we will study about physical and mechanical properties of concrete containing recycled tyre or rubber material aggregate. This study present the information about the civil engineering application of foundry sand, which is technically sound and is environmental safe. Foundry sand can be used as a partial replacement of fine aggregate and rubber tyre chip partial replacement coarse aggregate .foundry sand can be used in concrete to improve its strength and other durability factor. Foundry sand is high silica sand that is a by – productfrom the production of both ferrous and non-ferrous metal casting. The fresh & hardened properties of concrete such as workability, compressive strength, are the identified. Key Words: Rubber Tyre Chips, Foundry Sand, Workability, Compressive Strength of Concrete. 1. INTRODUCTION A large variety of materials are considered feasible and valuable additive for concrete. Waste of rubber tyre is a harmful to the environment. The management of waste tyre rubber is challenger to municipalities. A rubber obtained from scrapped tyre is considered as the recent waste materials are vital use in the construction field. This creates a major problem for the earth & their living. The investigation show that the rubber tyre material are the do not decompose. Concrete is the most commonly used construction material in civil engineering and cement, sand, aggregate is economical and easily available in market. The disposal of waste tyre landfill is legally banned in all the countries due to environmental impact. The environmental condition is the various problems. India has been recycling & reusing waste tyres for 4 decades. Although it is estimated that 60% are disposed of through dumping. Scrap tyre is not only waste but also costly. The production of rubber increases every year. The rubber tyre chips are used to replace by gravel. Concrete is normally use in frame structure; utilization of waste solid materials is one of the most challengingproblem growth of the world of population. The industrial sand, waste tyre rubber chips. Waste rubber tyre is a huge task to the industries and public sectors, decomposing of waste rubber tyre which contains composed of materials and it cause serious contamination for environmental condition Foundry Sand: - Foundry sand is highqualitysilica sandthat is a byproduct from the production of both ferrous &non- ferrous metal casting. It can be reused several times in foundries but, after a certain periodcannotbeusedfurther& becomes waste material. It can be used in many of ways as a natural or manufactures sand. Rubber Tyre Chips: - A large variety of waste materials are considered feasible and even much valuable additives for concrete. Some of these materials include cellulose, fly ash and wood particles. Rubber obtained from scrapped tyres is considered as the most recent waste materials that have been examined because of its vital use in the construction field. The physical & chemical characteristics of foundry sand and rubber tyre will depend in great patron the type of casting process & the industry sector from which is originates. The cement of high strength concrete is generally high which often leads to higher shrinkage and greater evaluation of heat of hydration besides increase in cost.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 04 | Apr 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 23 2. LITERATURE REVIEW 2.1 Mr.S.S.jadhav, Dr.S.N.Tande, Mr.A.C.Dubal (2017) (1) the utilization of used of foundry sand in concrete. The normal concrete mix was proportional to achieve a 28 days of compressive strength 38mpa.nad the other concrete mixes the 25% & 35% by weight regular concrete sand with clean /new foundry sand & used foundry sand. At the 28 days concrete containing used of foundry sand .The test result is 0-0% lower value than normal concrete but concrete contain 25% & 35% new/clean foundry sand gave almost same compressive strength as thatofthecontrol mix. 2.2 Jk Lakshmipat, et.al, (2017) (2) to investigate the properties of concrete mixture in which the fine aggregate are the partially replace with used of foundry sand with the percentage of 10%, 20%, 30% and 40% by weight. The properties of fresh concrete are performance by the test. 2.3 K K Wagh, et.al, (2014) (3) to investigate the performance of the fresh concrete hard concrete .the fine aggregate replace by foundry sand. The result of this investigation showed that mix Upto 40% replace byfoundry sand and showed about 10% higher compressivestrength at 28 days. 2.4 Venkatesh P, S.A.Vengadesh Subramaniam(2015) (4) to study the waste tyre as partial replacement of fine aggregate to crumb rubber. The different partially replacement crumb rubber is a 0%, 10%, 20%, 30% and 40% by volume .the casted of cylindrical cube and beam and test of flexural strength and split tensile strength . The increases the percentage crumb rubber in concrete to decreases the strength of concrete. The result is show that there decreases in all type of strength for crumb rubber are used in concrete. 2.5 PranitaBhandari, Dr.K.M. Tajne(2016)(5) thefoundry sand normally of a higher quality than the typical bank run for natural sands used in full construction sites.the sand from the outer shape of the mould cavity. It is compost of naturally occurring material which are blended together; high quality silica sand (85-95%), bentonite clay (4-10%)as a binder. It is black in colour due to carbon content. 2.6 Senthil V. Thiyagarajan, THENMRZHI R (2012) (6) the usage of waste tyres in civil engineering is currently very low. Ali and Ali (1996) found the elevation of properties and failures characteristics of Portland cement concrete field with different content of find rubber chips. Hefoundthatthe concrete was more slip resistance, highly elastic, lighter in weight and could be used for fire proofing, water proofing and insulation. 3. CONCLUSIONS The 7 days & 28 days compressive strengthofthespecimens silica fume increased by addition foundry sand & crumb rubber. The silica fume fine partials as well asgoodadhesion between rubber & the cement paste. the addition of 5% crumb rubber give more strength as compilation conventional concrete &10% crumb rubber give low strength as compared to conventional concrete . The use of 0.5% and 1% of crumb rubber as a fineaggregateinconcrete for M20 grade doesn’t show any changes. Addition of 10%, 20%, 30% and 40% of rubber tyre chips and foundry sand further decreases the strength. The experimental study conducted on the partially replacement of coarse aggregate with rubber tyre chips and fine aggregate with foundry sand as percentage of 10%, 20%, 30% and 40%. As a result it was found that rubberized and foundry sand concrete is durable, less ductile, has greater crack resistance but has a low compressive strength when compared with ordinary concrete. REFERENCES 1. Mr.S.S.jadhav,Dr.S.N.Tande,Mr.A.C.Dubal(2017),“Be neficial Reuse of Waste Foundry Sand in Concrete”, International Journal of Scientific and Research Publications, Volume 7, Issue 3, March 2017. 2. Jk Lakshmipat (2017), “USE OF WASTE IN CONCRETE”, International Research journal of Engineering and technology (IRJET), Volume: 04 Issue: 10, Oct-2017. 3. K K Wagh (2014), “Effect of Chipped Rubber Aggregate on Performance of Concrete”, American Journal of Engineering Research(AJER),Voume-03, Issue- 12. 4. Venkatesh P, S.A.Vengadesh Subramaniam (2015), “Utilization of used Foundry Sand and Waste Tyre Rubber in Self Compacting Concrete”, International Journal for Innovative Research in Science & Technology, Volume 1, Issue 11, April 2015. 5. PranitaBhandari, Dr.K.M.Tajne (2016), “Use of Foundry Sand in Conventional Concrete”, International Journal of Latest Trends in Engineering and Technology (IJLTET)Volume 6, issue 3, January 2016. 6. Senthil V. Thiyagarajan, THENMORZHI R (2012), “Experimental study on waste tyre rubber replaced concrete –an ecofriendly: Construction material”, Journal of Applied Sciences Research, June 2012.