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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1212
AN EXPERIMENTAL INVESTIGATION ON SELF COMPACTING CONCRETE
WITH ARTIFICIAL FINE AGGREGATE AS AN ALTERNATIVE TO THE
NATURAL FINE AGGREGATE
P.Lakshmi teja 1 Prof C. Sashidhar 2, D. Pavan Kumar 3
1M.Tech student in structural engineering, JNT University, Anantapur, India
2Professor, Department of Civil Engineering, JNT University, Anantapur, India
3Lecturer, Department of Civil Engineering, JNT University, Anantapur, India
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract- Concrete can be considered as the most widely
used in the construction industry. Concrete is a composite
material made up of cement, sand, water and sometimes
admixtures. Cement is the most active component and the
use of large quantities of cement results in increasing CO2
emissions and as a consequence of the green house effect.
On the other hand continuous use of natural aggregates
causes environmental problems and it is also necessary to
preserve the natural sources. The use of sustainable
technologies such as supplementary materials is expected
to positively affect the performance of concrete mixtures.
Self-compacting concrete (SCC) is an innovative
development of conventional concrete, which can be
placed and compacted under its self weight with little or
no vibration effort. This paper present the Mechanical and
Durability properties of self compacting concrete using
cementitious materials as a partial replacement of cement
like Fly ash(15%), Silica fume(15%) and Metakaolin(5%) ;
Artificial fine aggregate as natural fine aggregate having
fineness modulus 2.7; Coarse aggregate of size 12mm and
CONPLAST SP337 as Super-plasticizer. SCC containing
different proportion of these mineral admixtures has been
tested for slump flow, V-funnel, L-box, U-box and J-ring
and found that the values are within the limits prescribed
by EFNARC, 2002 method. The properties reported in this
paper are the workability properties, Mechanical
properties and Durability Properties. The Workability
properties were investigated by Slump flow (filling
ability), V-Funnel (filling ability) and L-Box test (passing
ability). The Mechanical properties were tested for
Compressive strength, Splitting Tensile strength and
Flexural strength of 7 days, 28 days and 90 days were
obtained. The Durability properties were tested for Water
absorption and Acid tests.
Key words: SELF COMPACTING CONCRETE, FLY ASH,
SILICA FUME, METAKAOLIN, ARTIFICIAL FINE
AGGREGATE, CONPLAST SP337.
1. INTRODUCTION
Concrete is the most common material used
in the construction. Concrete gives considerable
freedom to mould the structural component into
desired shape or form. Cement and concrete
composites are presently the most economic
materials for construction. A new trend in
designing complex and heavily reinforced
structures showed that compaction of concrete by
vibrating may be difficult in some cases and
strongly depend on a human factor. It is commonly
noticed many times that after the formwork is
removed, the fresh concrete had not spread to all
the points, uniformly and perfectly. A homogenous
property of the structure has thus been adulterated.
These reasons prompted to the development of Self
Compacting Concrete. Self Compacting Concrete
(SCC) is considered as a concrete which can be
placed and compacted under its self weight with
little or no vibration effort, and which is at the same
time it is enough to be handled without segregation
or bleeding of fresh concrete. It is able to flow
under its own weight, completely filling formwork
and achieving full compaction.
Cement is the important active ingredient of
concrete. The Indian Standard Code of practice for
plain and reinforced concrete recommends the
minimum cement content to satisfy the strength
and durability. Hence, the utilization of cement is
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1213
increased. But, the cement production consumes
large amount of energy and emits carbon dioxide
results in environmental pollution. Hence, one of
the solutions to these problems is to reduce the
consumption of cement and utilise Pozzolana
materials for the preparation of concrete. Previous
studies indicates that the use of cementitious
materials like Fly ash, Silica fume, Metakaolin and
Ground Granulated Blast Furnace Slag (GGBS) as
partial replacement of cement, reduces the cement
consumption and also increases the strength and
durability of concrete.
In SCC, the aggregates generally contribute
approximately 2/3 of the total volume. Proper
choice of aggregates has significant effect on the
fresh and hardened properties of SCC concrete. In
general it is observed that the effects of shape and
texture of fine aggregate are much more important
than the effects of coarse aggregate. It is in practice
that river sand is being used as fine aggregate in
concrete for many centuries. Most of the
construction industries use river sand only as fine
aggregate. Investigations are going on due to
increase in demand and depletion of river sand,
along with restrictions imposed on the exploitation
of the river sand. One of the solution for this
problems is the use of alternative materials for
river sand such as artificial fine aggregate,
industrial by products (some forms of slag, bottom
ash), recycled aggregates, etc. Among the above
materials, artificial fine aggregate is relatively
receiving significant attention as a replacement for
river sand. The artificial fine aggregate is produced
by impact crushing rock deposits to obtain a well
graded fine aggregate. It is known that for SCC, high
powder (cement, cementitious materials and inert
fillers) content is required for achieving the
required fresh concrete properties. Since, artificial
fine aggregate contains large amount of fines, can
be used as an alternative to river sand. Due to high
fines content in artificial fine aggregate, the
strength and durability properties of the concrete
are reported to be considerably improved by using
artificial fine aggregate. From the literature, it is
observed that artificial fine aggregate is being used
as fine aggregate in conventional aggregate and
limited applications in SCC.
2. LITERATURE REVIEW
Nan Su et al. (2001) proposes a simple design mix
method for Self-compacting concrete. Primarily,
required quantities of aggregates are evaluated and
binder paste is then poured in to space of
aggregates to make sure that concrete attained
flowability, its own compactability and other
properties of SCC. To observe the behavior of SCC
compressive test were carried out. Obtained result
indicates this method could produce successfully
high quality of self-compacting concrete. As
compare to the Japanese Ready-Mixed Concrete
Association this method is easier, simple for
execution, time consumption is less and cost
effective.
Jian-Tong Ding et al. (2002) experimentally found
out the effects of Metakaolin and Silica fume on the
properties of concrete. Experimental investigation
with seven concrete mixtures of 0,5,10 and 15% by
mass replacement of cement with high reactivity
Metakaolin or Silica fume on the workability,
strength, shrinkage and resistance to chloride
penetration of concrete was investigated. The
incorporation of both Metakaolin and Silica fume in
concrete was found to reduce the free drying
shrinkage and restrained shrinkage cracking width.
It is also reported that the incorporation of
Metakaolin or Silica fume in concrete can reduce
the chloride diffusion rate significantly. The
performance of Silica fume was found to be better
than Metakaolin.
Pacheco Torgal.F et al. (2011) determined the
effect of Metakaolin and Fly ash on strength and
durability of concrete. The durability was found by
three methods namely water absorption, oxygen
permeability and concrete resistivity. They
reported that partial replacement of Portland
cement by 30% Fly ash leads to serious decrease in
early age compressive strength than the reference
mix made with 100% Portland cement. The use of
hybrid of them at 15% Fly ash and 15% Metakaolin
based mixtures resulted in minor strength loss at
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1214
early stages but showed outstanding improvement
in durability.
Benchaa Benabed et al. (2012) had used different
types of sand as replacement of fine aggregate like
crushed sand, river sand, dune sand and mixture of
all sand. Different inert fillers and supplementary
cementitious materials they have added. The slump
flow, V- funnel flow time and viscosity
measurement tests were used to study the
rheological properties. The experimental results
indicate that the rheological properties and
strength imp rove with mixtures of crushed and
river sands but decrease with mixtures of crushed
and dune sands especially for higher dune sand
content. The slump flow time decreased with the
increase in limestone fines content whereas V-
funnel flow time increased. The V-funnel flow time
has a direct relationship with viscosity as the
increase in V- funnel flow time increases the
viscosity of mortar.
Ganeshwaran.P.A et al. (2012) had evaluated the
Mechanical Properties of Self Compacting Concrete
with Manufactured Sand and Fly Ash. SCC
containing different proportion of fly ash have been
tested for Slump flow, V-funnel, U-Box, L-box and J-
ring and found that the values are within the limits
prescribed by EFNARC. Mechanical properties such
as compressive strength, split tensile strength have
been evaluated as per Bureau of Indian Standards.
It is observed from the studies that the compressive
strength and split tensile strength decreases with
the increase in replacement of cement by fly ash. It
was concluded that SCC with manufactured sand
and fly ash can be used for all applications in the
construction sector.
3. OBJECTIVE
The main objective of this investigation is to
use of Fly ash (15%), Silica fume (15%) and
Metakaolin (5%) as a partial replacement of cement
and Artificial fine aggregate as a fully replacement
of natural fine aggregate in SCC. Characterization of
all ingredients of SCC has been performed.
Mechanical and Durability properties have been
evaluated.
4. EXERIMENTAL PROGRAMME
4.1 Materials
Cement: In this investigation Ordinary
Portland cement (OPC) of 43 Grade confirming to IS
specifications was used. The properties of cement
are shown in Table 1.
Table 1.Properties of Cement
S. No Property Test results
1 Normal consistency 30%
2 Specific gravity 3.15
3 Initial setting time 90 minutes
4 Final setting time 330 minutes
Artificial Fine Aggregate: In this paper, artificial
fine aggregate is totally replaced as fine aggregates
which is procured from Hyderabad, with different
sizes that passing through 4.75mm, 2.36mm,
1.18mm, 600”, 300” and 150”. The properties of
Artificial Fine Aggregate are shown in Table 2.
Table 2.Properties of Artificial Fine Aggregate
S. No Property Test results
1 Fineness Modulus 2.7
2 Specific gravity 2.6
3 Bulk density 1600 kg/m3
4 Grading zone II
Coarse aggregate: In this investigation coarse
aggregate of size 12 mm used and obtained from
the local quarry confirming to IS specifications was
used. The properties of coarse aggregate are shown
in Table.3.
Table 3.Properties of Coarse Aggregate
S.NO PROPERTY VALUES
1 Specific Gravity 2.58
2 Water Absorption 0.3%
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1215
Chemical Admixture: CONPLAST SP337 is using as
a Super-plasticizer (chemical admixture) in this
work. The main reason of utilizing super-plasticizer
in SCC it gives good flowability with very high
slump that is to be used in heavily reinforced
structural member.
Fly ash: Fly ash used in this present experimental
study is obtained from ASTRRA chemicals, Chennai.
Properties of fly ash as given by the supplier are
given in the following table 4 and table 5.
Table 4.Physical Properties of Fly Ash
Colour White grey
Specific gravity 2.12
Bulk Density 0.994 gm/cc
Table 5.Chemical Properties of Fly Ash
Silica fume: Silica fume is a by-product resulting
from the reduction of high quantity quartz with
coal in electric arc in the manufacture of silicon or
ferrosilicon alloy. And it is obtained from ASTRRA
chemicals, Chennai. Properties of silica fume as given
by the supplier are given in the following Table 6 and
Table 7.
Table 6.Physical Properties of Silica Fume
S.No. Properties Results
1 Physical State Micronised Powder
2 Odour Odourless
3 Appearance White Colour Powder
4 Colour White
5 Pack Density 0.76 Gm/Cc
6 Ph Of 5% Solution 6.90
7 Specific Gravity 2.63
8 Moisture .058%
9 Oil Absorption 55 Ml / 100 gms
Table 7.Chemical Properties of Silica Fume
S.No. Properties Results
1 Silica (SiO2) 99.886%
2 Alumina (Al2O2) 0.043%
3 Ferric Oxide (Fe2O3) 0.040%
4 Titanium Oxide (TiO2) 0.001%
5 Calcium Oxide (CaO) 0.001%
6 Magnesium Oxide (MgO) 0.000%
7 Pottasium Oxide (K2O) 0.001%
8 Sodium Oxide (Na2O) 0.003%
9 Loss On Ignition 0.015%
Metakaolin: Metakaolin, used in this present
experimental study is obtained from ASTRRA
chemicals, Chennai. Specification, physical and
chemical properties of the Metakaolin as given by the
supplier are given in the following Table 8 and Table
9.
Table 8.Physical Properties of Metakaolin
Properties Value
Density (gm/cm3) 2.17
Bulk density (gm/cm3) 1.26
Particle shape Spherical
Colour Half-white
Specific gravity 2.6
Constituents Values
SiO2 59.00%
Al2O 21.00%
Fe2O3 3.70%
CaO 6.90%
MgO 1.40%
SO3 1.00%
K2O 0.90%
LOI 4.62%
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1216
Table 9.Chemical Properties of Metakaolin
Constituents Values
Silica 53%
Alumina 43%
Iron Oxide 0.5%
Calcium Oxide 0.1%
Sulphate 0.1%
Sodium Oxide 0.05%
Potassium Oxide 0.4%
Water: The water used for casting and curing of
concrete test specimens was free from acids,
organic matter, suspended solids and impurities
which when present can adversely affect the
strength of concrete. The local drinking water free
from such impurities has been used in this
experimental programme for mixing and curing.
4.2 Evaluation fresh properties of SCC
The proportioning of the quantity of
cement, cementitious material like Fly ash, Silica
fume and Metakaolin, artificial fine aggregate and
coarse aggregate has been done by weight as per
the mix design. Water and super plasticizer were
measured by volume. All the measuring equipments
are maintained in a clean serviceable condition
with their accuracy periodically checked. The
mixing process is carried out in electrically
operated concrete mixer. The materials are laid in
uniform layers, one on the other in the order –
coarse aggregate, artificial fine aggregate and
cementitious material. Dry mixing is done to obtain
a uniform colour. The Fly ash, Silica fume and
Metakaolin is thoroughly blended with cement
before mixing. Self Compacting characteristics of
fresh concrete are carried out immediately after
mixing of concrete using EFNARC specifications. In
order to study the effect on fresh concrete
properties, the SCC containing different proportion
of Fly ash, Silica fume and Metakaolin have been
tested for Slump flow, V-funnel and L-box. The
results of various fresh properties tested by slump
flow test (Filling ability), V-funnel test (Filling
ability), L-box test (Passing ability) for various mix
compositions in the present study conform to range
given by EFNARC, 2002 method standards which
are given in following Table 10.
Table 10: Workability properties of SCC
(EFNARC, 2002)
Method Property Typical range
Slump flow Filling ability 650-800mm
T50cm slump
flow
Filling ability 2-5 seconds
V-funnel test Filling ability 6-12 seconds
L-box test Passing ability h2/h1 = 0.8-1.0
The Slump flow test is done to assess the horizontal
flow of concrete in the absence of obstructions. It is
a most commonly used test and gives good
assessment of filling ability. It can be used at site.
The test also indicates the resistance to segregation.
Fig.1.Slump Flow Test
The procedure for T50 slump flow test is same for
Slump flow test. When the slump cone is lifted, start
the stop watch and find the time taken for the
concrete to reach 500mm mark. This time is called
T50 time. This is an indication of rate of spread of
concrete. A lower time indicate greater flowability.
The V-funnel test is used to determine the filling
ability (flowability) of the concrete with a
maximum size of aggregate 20mm. The funnel is
filled with about 12 litre of concrete. Find the time
taken for it to flow down.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
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Fig.2.V-funnel Test
The L-box test assesses the flow of concrete, and
also the extent to which the concrete is subjected to
blocking by reinforcement. This test is used to
determine the passing ability of the concrete.
Fig.3.L-box Test
Test results of this investigation indicated that all
SCC mixes meet the requirements of allowable flow
time. Maximum size of coarse aggregate is kept as
12 mm in order to avoid blocking effect in the L-
box. The gap between rebars in L-box test is 35 mm.
As a whole, it is observed that all the fresh
properties of concrete values are found to be in
good agreement to that of the values provided by
European guidelines.
Table 11 presents the mix proportion for Self
compacting concrete. These proportions are
finalized by keeping all ingredients constants and
by adjusting the w/p ratio and superplasticizer.
Table 11.Mix Proportions of SCC
Type
of mix
Cement
(Kg/m3)
Fly
ash
Silica
fume
Metakaolin Artificial
fine
aggregate
Coarse
aggregate
Water W/P SP VMA Paste
(litre/m3)
SCC 410 72.5 72.5 25 865 720 175 0.36 7.75 0 375
4.3 Evaluation of Mechanical Properties of SCC
In this investigation various Mechanical
properties such compressive strength, split tensile
strength and flexural strength has been evaluated.
To evaluate these properties the following
specimens were required to cast.
1. For compressive strength cubes with the
dimension of 150 x 150 x 150 mm is casted
and the tests were performed at the age of
7, 28 and 90 days.
2. For split tensile strength cylinder with
dimension of 150mm diameter and 300mm
height is prepared. Tests were carried out
at the age of 7, 28 and 90days.
3. For flexural strength, beams with
dimension of 150 x 150 x 700 mm are
prepared and tests were conducted at the
age of 7, 28 and 90 days.
4.4 Evaluation of durability properties of SCC
The durability of a concrete structure is
closely associated to the permeability of the surface
layer, the one that should limit the ingress of
substances (CO2, Chloride, Sulphate, Water, Oxygen,
Alkalis, Acids, etc.) that can initiate or propagate
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
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Possible deleterious actions. For durability
characteristics, several tests are used to evaluate
the performance of the concrete in different
aggressive environment.
In this investigation, the durability properties
such as Water absorption and Acid resistance were
investigated.
5.0 Results and Discussions
5.1 Fresh properties of SCC
Results obtained by fresh concrete testing are
presented in Table 12. SCC mix showed horizontal
slump flow without any bleeding at the periphery
which indicates good deformability and segregation
resistance.
5.2 Mechanical properties
The strength parameters of SCC are presented
in the Table 13. Fig.4 represents the compressive
strength of SCC. From the figure it can be observed
that at 28days strength, an increment of 12.3% can
be achieved for SCC compared to controlled mix.
Fig.4.Compression Strength of SCC
Fig.5 represents the split tensile strength of
SCC. From the figure it can be observed that at
28days strength, an increment of 12.5% can be
achieved for SCC compared to controlled mix.
Fig.5.Spit Tensile Strength of SCC
Fig.6 represents the Flexural strength of SCC.
From the figure it can be observed that at 28days
strength, an increment of 11.4% can be achieved
for SCC compared to controlled mix.
Fig.6.Flexural Strength of SCC
Table 12.Fresh Properties of SCC
Method Property
Typical range
(EFNARC, 2002)
Obtained values
Slump flow Filling ability 650-800mm 710mm
T50cm slump flow Filling ability 2-5 seconds 3 seconds
V-funnel test Filling ability 6-12 seconds 8 seconds
L-box test Passing ability h2/h1 = 0.8-1.0 0.8
10
15
20
25
30
35
40
7 28 90
Compressivestrengthin
MPa
Age of concrete in days
Control mix
SCC
2
2.5
3
3.5
4
4.5
7 28 90
SpplitTensilestrength
inMPa
Age of concrete in days
Control mix
SCC
2
4
6
8
10
12
7 28 90
FlexuralStrengthin
MPa
Age of concrete in days
Control mix
SCC
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
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Table 13.Strength Parameters of SCC
Type of concrete
Compressive strength
(MPa)
Split tensile strength
(MPa)
Flexural strength
(MPa)
Age (days) 7 28 90 7 28 90 7 28 90
Control Mix 20 30 35 2.80 3.29 3.66 7.08 9.07 9.29
SCC 26.59 33.70 38.46 3.11 3.76 4.14 7.84 10.27 10.35
5.3 Durability properties
5.3.1 Water absorption
Water absorption is the indicator of
permeability of concrete. The obtained results are
shown in following Table 14.
Table 14.Water Absorption Test
Age (days) Water absorption (%)
28 1.20
56 1.54
90 1.72
5.3.2 Acid resistance
The acid resistance test was conducted by
immersing the specimens in HCl and H2SO4 solution
and measuring the loss in weight and compressive
strength of the specimens. The obtained results are
shown in the following Table 15.
Table 15.Acid Resistance Test
Age (days)
Loss in weight (%)
HCl H2SO4
28 2.58 6.67
56 3.63 14.50
90 4.83 20.12
6.0 A simple tool for SCC mix Design
Table 16.Material Properties
Material data
Material
Specific
gravity
%
Absorption
%
Moisture
Cement 3.15 N/A N/A
Fly ash 2.6 N/A N/A
Silica fume 2.63
Metakaolin 2.6
Coarse
aggregate
2.58 0.3 0
Artificial
Fine
aggregate
2.6 1.0 0
Table 17.Input parameters section
Input parameters
Dry Rodded Unit Weight
(kg/m3)
1600
% of CA in DRUW 45.1
% of Artificial Fine aggregate
in Mortar
46.1
% of fly ash 15
% of silica fume 15
% of metakaolin 5
Water/Binder ratio 0.36
Binder(kg/m3) 483
SP (%wt. of binder) 1.6
VMA (% wt. of binder) 0
% of Air 2
% of dry material in SP 40
% of dry material in VMA 0
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Table 18.Concrete Mix proportion by Volume
Table 19.Paste Composition
Table 20.Constituent Materials for SCC
Constituent Materials for Concrete
Material (kg/m3) Initial Adjusted
Required
(m3) g/ml
0.0142
Cement 315 315 4.46 4458.09
Fly ash 72.5 72.5 1.03 1028.79
Silica fume 72.5 72.5 1.03 1028.79
Metakaolin 25 25 0.34 342.93
Coarse aggregate 720 720 10.25 10246.72
Artificial Fine
Aggregate
865 865 12.26 12259.77
Water 175 180 2.47 2469.10
SP (lit) 7.75 7.75 0.11 109.77
VMA (lit) 0 0 0 0
Unit weight 2252.75
Total
(kg)
32 31960
Liters 15
Table 21. Constituent Material for SCM
Constituent material for mortar
Material
(kg/m3)
Initial Adjusted
Required
(m3) g/ml
0.0008
Cement 315 315 0.25116 251.16
Fly Ash 72.5 72.5 0.05796 57.96
Silica Fume 72.5 72.5 0.05796 57.96
Metakaoline 25 25 0.02 19.32
Artificial 865 865 0.69 142.30
Coarse aggregate (kg/m3) 720
% of CA in concrete volume 30
Concrete Mix Proportions by Volume (litre/m3)
CA Mortar Fine aggregate Paste
280 720 335 390
Sand (kg/m3) 865
Total aggregates (kg/m3) 1585
Volume of water/powder 1.299152
Paste Composition
kg/m3 litre/m3
Cement Fly ash Silica fume Metakaolin Water SP VMA Paste
315 72.5 72.5 25 175 7.75 0 375
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Fine
Aggregate
Water 175 175 0.14 690.69
VMA (lit) 7.75 7.75 0.01 6.18
Unit Weight Total (kg) 1.15 1150
liters 0.52
Table 22.Aggregate Proportions by Volume and
by Weight
Aggregate Proportions
Material % by
Volume
% by
Weight
Coarse
Aggregate
45.72 45.53
Fine
Aggregate
54.28 54.47
Total 100 100
7.0 Conclusions
1. Based on this study, it concludes that, the
required fresh properties of SCC by fixing
the fineness modulus of artificial fine
aggregate to 2.7 is within the limits of
EFNARC, 2002 method.
2. SCC mix showed horizontal slump flow
without any bleeding at the periphery
which indicates good deformability and
segregation resistance.
3. By replacing the limited amount of cement
content in SCC with the cementitious
materials like Fly ash, Silica fume,
Metakaolin in fixed basis resulting
mechanical properties increasing manner
with respect to age of the concrete.
4. The investigation reveals that, by utilizing
the super-plasticizer as chemical admixture
in SCC to get required fresh properties in
economical way.
5. From the experimental results, it can be
concluded that the SCC has higher
mechanical properties than control mix.
6. The percentage increase in compressive,
split and flexural strength of SCC at 28 days
is 12.3%, 14.3% and 13.2% respectively
more compared to the control mix.
7. The evaluated durability properties of SCC
showing minimal effect of Water absorption
and Acid resistance with respect to
performance.
References
1. Jian-Tong Ding and Zongjin Li “Effects of
Metakaolin and Silica fume on properties of
concrete” ACI materials journal/July-August
2002,PP.393-398.
2. Justice J.M, Kennison L.H, Mohr B.J.,
Beckwith S.L, Mc Cormick L.E, Wiggins B.,
Zhang Z.Z, and Kurtis K.E, “Comparision of
two Metakaolins and a Silica fume used as
Supplementary Cementitious Materials” SP-
228(volume 1&2) Seventh International
Symposium on Utilization of High-
Strength/High performance Concrete,
June(2005), SP 228-17.
3. Jiping Bai, Albinas Gailius “Consistency of
Fly ash and Metakaolin concrete” journal of
civil engineering and management
15(2):(2009), PP.131-135.
4. Pacheo Torgal F, Arman Shasavandi, Said
Jalali “Using Metakaolin to improve the
compressive strength and the durability of
Fly ash based concrete” Invaco2:
International seminar, innovation &
valorization in civil engineering &
construction materials, Rabat-Morocco, 23-
25 November(2011), ISBN 987-9954-30-
595-5.
5. Hemanth Chauhan “Effect of activated Fly
ash in Metakaolin based cement” National
Conference on Recent Trends in
Engineering & Technology 13-14 May 2011,
BVM Engineering College, Gujarath, India.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1222
6. Muthupriya P, Subramanian K, Vishnuram
B.G, “Investigation on behaviour of High
Performance Reinforced Concrete columns
with Metakaolin and Fly ash as admixture”
International Journal of Advanced
Engineering Technology IJAET Nol,II/Issue
I/January-March (2011), PP.190-202.
7. Paiva H, Velosa.A, Cachim.P, Ferreira.V.M,
“Effect of Metakaolin dispersion on the
fresh and hardened state properties of
concrete” Cement and Concrete Research
42 (2012) 607-612.
8. Erhan Guneyisi, Mehmet Gesoglu, Seda
Karaoglu, Kasm Mermerdas, “Strength,
permeability and shrinkage cracking of
Silica fume and Metakaolin concrete”
Construction and Building Materials 34,
(2012) 120-130.
9. Vikas Srivastava, Rakesh Kumar, Agarwal
V.C., Mehta P.K, “Effect of Silica fume and
Metakaolin combination on concrete”
International journal of civil and structural
engineering, volume 2, No 3, 2012, ISSN
0976-4399, PP.893-900.
10. Priyanka A., Jadhav, Dilip K. Kullkarni. 2013.
Effect of replacement of natural sand by
manufactured sand on the properties of
mortar. International journal of civil and
structural Engineering. 3: 621-628
11. Gonçalves J.P., Tavares L.M., Toledo Filho
R.D., Fairbairn E.M.R. and Cunha E.R.,
“Comparison of natural and manufactured
fine aggregates in cement mortars”, Cem
Concr Res, 2007, Vol.37, No.6, pp. 924-32.
12. EFNARC, “Specification and guidelines for
Self Compacting Concrete”, 2002.
13. ASTM C494-1977. Standard specification
for chemical admixtures for concrete.
14. Shetty M.S., ‘Concrete technology’, S. Chand
publishers, 7th revised edition 2013.
15. IS: 516-1959, “Methods of tests for strength
of concrete”, Indian standards bureau, New
Delhi, India.
16. IS:2386 – 1963 (all parts) gives Methods of
test procedure for aggregate for concrete
17. IS: 8112-1989, “Specification for 43 grade
Ordinary Portland Cement (1 st revision)”,
Indian standards bureau, New Delhi, India.
18. IS: 383-1970, “Specification for coarse and
fine aggregates from natural sources for
concrete (2nd revision)”, Indian standards
bureau, New Delhi, India.
19. IS: 456-2000, “Plain and reinforced
concrete code of practice”, Indian standards
bureau, New Delhi, India.
20. IS: 3812-2003, “Specification for Flyash for
use as Pozzolana & Admixture”.
21. IS: 10262-2009“Recommended guidelines
for Concrete mix design”, Indian standards
bureau, New Delhi, India.
BIOGRAPHIES
P.Lakshmi Teja has completed her
B.Tech in Civil Engineering from
Sree Vidyanikethan Engineering
College, Andhra Pradesh. She is
currently pursuing her M.Tech in
Structural Engineering from JNTU
college of Engineering, Anantapur,
Andhra Pradesh.
C.Sashidhar is Professor in the
Department of Civil Engineering,
JNTUA, Anantapur. He received
M.Tech and Ph.D from J.N.T.
University, Hyderabad. His
research interests include FRC,
SIFCON, HPC and Non Destructive
Test Evaluation. He has more than
15 years of teaching experience
D.Pavan Kumar has received
B.Tech in Civil Engineering from
J.N.T.University, Anantapur and M.
Tech in Structural engineering
from J.N.T.University in the year
2012. He has more than 3 years of
teaching experience. Presently he
is pursuing Ph.d at JNT University,
Anantapur, Andhra Pradesh

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An Experimental Investigation on Self Compacting Concrete with Artificial Fine Aggregate as an Alternative to the Natural Fine Aggregate

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1212 AN EXPERIMENTAL INVESTIGATION ON SELF COMPACTING CONCRETE WITH ARTIFICIAL FINE AGGREGATE AS AN ALTERNATIVE TO THE NATURAL FINE AGGREGATE P.Lakshmi teja 1 Prof C. Sashidhar 2, D. Pavan Kumar 3 1M.Tech student in structural engineering, JNT University, Anantapur, India 2Professor, Department of Civil Engineering, JNT University, Anantapur, India 3Lecturer, Department of Civil Engineering, JNT University, Anantapur, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract- Concrete can be considered as the most widely used in the construction industry. Concrete is a composite material made up of cement, sand, water and sometimes admixtures. Cement is the most active component and the use of large quantities of cement results in increasing CO2 emissions and as a consequence of the green house effect. On the other hand continuous use of natural aggregates causes environmental problems and it is also necessary to preserve the natural sources. The use of sustainable technologies such as supplementary materials is expected to positively affect the performance of concrete mixtures. Self-compacting concrete (SCC) is an innovative development of conventional concrete, which can be placed and compacted under its self weight with little or no vibration effort. This paper present the Mechanical and Durability properties of self compacting concrete using cementitious materials as a partial replacement of cement like Fly ash(15%), Silica fume(15%) and Metakaolin(5%) ; Artificial fine aggregate as natural fine aggregate having fineness modulus 2.7; Coarse aggregate of size 12mm and CONPLAST SP337 as Super-plasticizer. SCC containing different proportion of these mineral admixtures has been tested for slump flow, V-funnel, L-box, U-box and J-ring and found that the values are within the limits prescribed by EFNARC, 2002 method. The properties reported in this paper are the workability properties, Mechanical properties and Durability Properties. The Workability properties were investigated by Slump flow (filling ability), V-Funnel (filling ability) and L-Box test (passing ability). The Mechanical properties were tested for Compressive strength, Splitting Tensile strength and Flexural strength of 7 days, 28 days and 90 days were obtained. The Durability properties were tested for Water absorption and Acid tests. Key words: SELF COMPACTING CONCRETE, FLY ASH, SILICA FUME, METAKAOLIN, ARTIFICIAL FINE AGGREGATE, CONPLAST SP337. 1. INTRODUCTION Concrete is the most common material used in the construction. Concrete gives considerable freedom to mould the structural component into desired shape or form. Cement and concrete composites are presently the most economic materials for construction. A new trend in designing complex and heavily reinforced structures showed that compaction of concrete by vibrating may be difficult in some cases and strongly depend on a human factor. It is commonly noticed many times that after the formwork is removed, the fresh concrete had not spread to all the points, uniformly and perfectly. A homogenous property of the structure has thus been adulterated. These reasons prompted to the development of Self Compacting Concrete. Self Compacting Concrete (SCC) is considered as a concrete which can be placed and compacted under its self weight with little or no vibration effort, and which is at the same time it is enough to be handled without segregation or bleeding of fresh concrete. It is able to flow under its own weight, completely filling formwork and achieving full compaction. Cement is the important active ingredient of concrete. The Indian Standard Code of practice for plain and reinforced concrete recommends the minimum cement content to satisfy the strength and durability. Hence, the utilization of cement is
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1213 increased. But, the cement production consumes large amount of energy and emits carbon dioxide results in environmental pollution. Hence, one of the solutions to these problems is to reduce the consumption of cement and utilise Pozzolana materials for the preparation of concrete. Previous studies indicates that the use of cementitious materials like Fly ash, Silica fume, Metakaolin and Ground Granulated Blast Furnace Slag (GGBS) as partial replacement of cement, reduces the cement consumption and also increases the strength and durability of concrete. In SCC, the aggregates generally contribute approximately 2/3 of the total volume. Proper choice of aggregates has significant effect on the fresh and hardened properties of SCC concrete. In general it is observed that the effects of shape and texture of fine aggregate are much more important than the effects of coarse aggregate. It is in practice that river sand is being used as fine aggregate in concrete for many centuries. Most of the construction industries use river sand only as fine aggregate. Investigations are going on due to increase in demand and depletion of river sand, along with restrictions imposed on the exploitation of the river sand. One of the solution for this problems is the use of alternative materials for river sand such as artificial fine aggregate, industrial by products (some forms of slag, bottom ash), recycled aggregates, etc. Among the above materials, artificial fine aggregate is relatively receiving significant attention as a replacement for river sand. The artificial fine aggregate is produced by impact crushing rock deposits to obtain a well graded fine aggregate. It is known that for SCC, high powder (cement, cementitious materials and inert fillers) content is required for achieving the required fresh concrete properties. Since, artificial fine aggregate contains large amount of fines, can be used as an alternative to river sand. Due to high fines content in artificial fine aggregate, the strength and durability properties of the concrete are reported to be considerably improved by using artificial fine aggregate. From the literature, it is observed that artificial fine aggregate is being used as fine aggregate in conventional aggregate and limited applications in SCC. 2. LITERATURE REVIEW Nan Su et al. (2001) proposes a simple design mix method for Self-compacting concrete. Primarily, required quantities of aggregates are evaluated and binder paste is then poured in to space of aggregates to make sure that concrete attained flowability, its own compactability and other properties of SCC. To observe the behavior of SCC compressive test were carried out. Obtained result indicates this method could produce successfully high quality of self-compacting concrete. As compare to the Japanese Ready-Mixed Concrete Association this method is easier, simple for execution, time consumption is less and cost effective. Jian-Tong Ding et al. (2002) experimentally found out the effects of Metakaolin and Silica fume on the properties of concrete. Experimental investigation with seven concrete mixtures of 0,5,10 and 15% by mass replacement of cement with high reactivity Metakaolin or Silica fume on the workability, strength, shrinkage and resistance to chloride penetration of concrete was investigated. The incorporation of both Metakaolin and Silica fume in concrete was found to reduce the free drying shrinkage and restrained shrinkage cracking width. It is also reported that the incorporation of Metakaolin or Silica fume in concrete can reduce the chloride diffusion rate significantly. The performance of Silica fume was found to be better than Metakaolin. Pacheco Torgal.F et al. (2011) determined the effect of Metakaolin and Fly ash on strength and durability of concrete. The durability was found by three methods namely water absorption, oxygen permeability and concrete resistivity. They reported that partial replacement of Portland cement by 30% Fly ash leads to serious decrease in early age compressive strength than the reference mix made with 100% Portland cement. The use of hybrid of them at 15% Fly ash and 15% Metakaolin based mixtures resulted in minor strength loss at
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1214 early stages but showed outstanding improvement in durability. Benchaa Benabed et al. (2012) had used different types of sand as replacement of fine aggregate like crushed sand, river sand, dune sand and mixture of all sand. Different inert fillers and supplementary cementitious materials they have added. The slump flow, V- funnel flow time and viscosity measurement tests were used to study the rheological properties. The experimental results indicate that the rheological properties and strength imp rove with mixtures of crushed and river sands but decrease with mixtures of crushed and dune sands especially for higher dune sand content. The slump flow time decreased with the increase in limestone fines content whereas V- funnel flow time increased. The V-funnel flow time has a direct relationship with viscosity as the increase in V- funnel flow time increases the viscosity of mortar. Ganeshwaran.P.A et al. (2012) had evaluated the Mechanical Properties of Self Compacting Concrete with Manufactured Sand and Fly Ash. SCC containing different proportion of fly ash have been tested for Slump flow, V-funnel, U-Box, L-box and J- ring and found that the values are within the limits prescribed by EFNARC. Mechanical properties such as compressive strength, split tensile strength have been evaluated as per Bureau of Indian Standards. It is observed from the studies that the compressive strength and split tensile strength decreases with the increase in replacement of cement by fly ash. It was concluded that SCC with manufactured sand and fly ash can be used for all applications in the construction sector. 3. OBJECTIVE The main objective of this investigation is to use of Fly ash (15%), Silica fume (15%) and Metakaolin (5%) as a partial replacement of cement and Artificial fine aggregate as a fully replacement of natural fine aggregate in SCC. Characterization of all ingredients of SCC has been performed. Mechanical and Durability properties have been evaluated. 4. EXERIMENTAL PROGRAMME 4.1 Materials Cement: In this investigation Ordinary Portland cement (OPC) of 43 Grade confirming to IS specifications was used. The properties of cement are shown in Table 1. Table 1.Properties of Cement S. No Property Test results 1 Normal consistency 30% 2 Specific gravity 3.15 3 Initial setting time 90 minutes 4 Final setting time 330 minutes Artificial Fine Aggregate: In this paper, artificial fine aggregate is totally replaced as fine aggregates which is procured from Hyderabad, with different sizes that passing through 4.75mm, 2.36mm, 1.18mm, 600”, 300” and 150”. The properties of Artificial Fine Aggregate are shown in Table 2. Table 2.Properties of Artificial Fine Aggregate S. No Property Test results 1 Fineness Modulus 2.7 2 Specific gravity 2.6 3 Bulk density 1600 kg/m3 4 Grading zone II Coarse aggregate: In this investigation coarse aggregate of size 12 mm used and obtained from the local quarry confirming to IS specifications was used. The properties of coarse aggregate are shown in Table.3. Table 3.Properties of Coarse Aggregate S.NO PROPERTY VALUES 1 Specific Gravity 2.58 2 Water Absorption 0.3%
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1215 Chemical Admixture: CONPLAST SP337 is using as a Super-plasticizer (chemical admixture) in this work. The main reason of utilizing super-plasticizer in SCC it gives good flowability with very high slump that is to be used in heavily reinforced structural member. Fly ash: Fly ash used in this present experimental study is obtained from ASTRRA chemicals, Chennai. Properties of fly ash as given by the supplier are given in the following table 4 and table 5. Table 4.Physical Properties of Fly Ash Colour White grey Specific gravity 2.12 Bulk Density 0.994 gm/cc Table 5.Chemical Properties of Fly Ash Silica fume: Silica fume is a by-product resulting from the reduction of high quantity quartz with coal in electric arc in the manufacture of silicon or ferrosilicon alloy. And it is obtained from ASTRRA chemicals, Chennai. Properties of silica fume as given by the supplier are given in the following Table 6 and Table 7. Table 6.Physical Properties of Silica Fume S.No. Properties Results 1 Physical State Micronised Powder 2 Odour Odourless 3 Appearance White Colour Powder 4 Colour White 5 Pack Density 0.76 Gm/Cc 6 Ph Of 5% Solution 6.90 7 Specific Gravity 2.63 8 Moisture .058% 9 Oil Absorption 55 Ml / 100 gms Table 7.Chemical Properties of Silica Fume S.No. Properties Results 1 Silica (SiO2) 99.886% 2 Alumina (Al2O2) 0.043% 3 Ferric Oxide (Fe2O3) 0.040% 4 Titanium Oxide (TiO2) 0.001% 5 Calcium Oxide (CaO) 0.001% 6 Magnesium Oxide (MgO) 0.000% 7 Pottasium Oxide (K2O) 0.001% 8 Sodium Oxide (Na2O) 0.003% 9 Loss On Ignition 0.015% Metakaolin: Metakaolin, used in this present experimental study is obtained from ASTRRA chemicals, Chennai. Specification, physical and chemical properties of the Metakaolin as given by the supplier are given in the following Table 8 and Table 9. Table 8.Physical Properties of Metakaolin Properties Value Density (gm/cm3) 2.17 Bulk density (gm/cm3) 1.26 Particle shape Spherical Colour Half-white Specific gravity 2.6 Constituents Values SiO2 59.00% Al2O 21.00% Fe2O3 3.70% CaO 6.90% MgO 1.40% SO3 1.00% K2O 0.90% LOI 4.62%
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1216 Table 9.Chemical Properties of Metakaolin Constituents Values Silica 53% Alumina 43% Iron Oxide 0.5% Calcium Oxide 0.1% Sulphate 0.1% Sodium Oxide 0.05% Potassium Oxide 0.4% Water: The water used for casting and curing of concrete test specimens was free from acids, organic matter, suspended solids and impurities which when present can adversely affect the strength of concrete. The local drinking water free from such impurities has been used in this experimental programme for mixing and curing. 4.2 Evaluation fresh properties of SCC The proportioning of the quantity of cement, cementitious material like Fly ash, Silica fume and Metakaolin, artificial fine aggregate and coarse aggregate has been done by weight as per the mix design. Water and super plasticizer were measured by volume. All the measuring equipments are maintained in a clean serviceable condition with their accuracy periodically checked. The mixing process is carried out in electrically operated concrete mixer. The materials are laid in uniform layers, one on the other in the order – coarse aggregate, artificial fine aggregate and cementitious material. Dry mixing is done to obtain a uniform colour. The Fly ash, Silica fume and Metakaolin is thoroughly blended with cement before mixing. Self Compacting characteristics of fresh concrete are carried out immediately after mixing of concrete using EFNARC specifications. In order to study the effect on fresh concrete properties, the SCC containing different proportion of Fly ash, Silica fume and Metakaolin have been tested for Slump flow, V-funnel and L-box. The results of various fresh properties tested by slump flow test (Filling ability), V-funnel test (Filling ability), L-box test (Passing ability) for various mix compositions in the present study conform to range given by EFNARC, 2002 method standards which are given in following Table 10. Table 10: Workability properties of SCC (EFNARC, 2002) Method Property Typical range Slump flow Filling ability 650-800mm T50cm slump flow Filling ability 2-5 seconds V-funnel test Filling ability 6-12 seconds L-box test Passing ability h2/h1 = 0.8-1.0 The Slump flow test is done to assess the horizontal flow of concrete in the absence of obstructions. It is a most commonly used test and gives good assessment of filling ability. It can be used at site. The test also indicates the resistance to segregation. Fig.1.Slump Flow Test The procedure for T50 slump flow test is same for Slump flow test. When the slump cone is lifted, start the stop watch and find the time taken for the concrete to reach 500mm mark. This time is called T50 time. This is an indication of rate of spread of concrete. A lower time indicate greater flowability. The V-funnel test is used to determine the filling ability (flowability) of the concrete with a maximum size of aggregate 20mm. The funnel is filled with about 12 litre of concrete. Find the time taken for it to flow down.
  • 6. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1217 Fig.2.V-funnel Test The L-box test assesses the flow of concrete, and also the extent to which the concrete is subjected to blocking by reinforcement. This test is used to determine the passing ability of the concrete. Fig.3.L-box Test Test results of this investigation indicated that all SCC mixes meet the requirements of allowable flow time. Maximum size of coarse aggregate is kept as 12 mm in order to avoid blocking effect in the L- box. The gap between rebars in L-box test is 35 mm. As a whole, it is observed that all the fresh properties of concrete values are found to be in good agreement to that of the values provided by European guidelines. Table 11 presents the mix proportion for Self compacting concrete. These proportions are finalized by keeping all ingredients constants and by adjusting the w/p ratio and superplasticizer. Table 11.Mix Proportions of SCC Type of mix Cement (Kg/m3) Fly ash Silica fume Metakaolin Artificial fine aggregate Coarse aggregate Water W/P SP VMA Paste (litre/m3) SCC 410 72.5 72.5 25 865 720 175 0.36 7.75 0 375 4.3 Evaluation of Mechanical Properties of SCC In this investigation various Mechanical properties such compressive strength, split tensile strength and flexural strength has been evaluated. To evaluate these properties the following specimens were required to cast. 1. For compressive strength cubes with the dimension of 150 x 150 x 150 mm is casted and the tests were performed at the age of 7, 28 and 90 days. 2. For split tensile strength cylinder with dimension of 150mm diameter and 300mm height is prepared. Tests were carried out at the age of 7, 28 and 90days. 3. For flexural strength, beams with dimension of 150 x 150 x 700 mm are prepared and tests were conducted at the age of 7, 28 and 90 days. 4.4 Evaluation of durability properties of SCC The durability of a concrete structure is closely associated to the permeability of the surface layer, the one that should limit the ingress of substances (CO2, Chloride, Sulphate, Water, Oxygen, Alkalis, Acids, etc.) that can initiate or propagate
  • 7. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1218 Possible deleterious actions. For durability characteristics, several tests are used to evaluate the performance of the concrete in different aggressive environment. In this investigation, the durability properties such as Water absorption and Acid resistance were investigated. 5.0 Results and Discussions 5.1 Fresh properties of SCC Results obtained by fresh concrete testing are presented in Table 12. SCC mix showed horizontal slump flow without any bleeding at the periphery which indicates good deformability and segregation resistance. 5.2 Mechanical properties The strength parameters of SCC are presented in the Table 13. Fig.4 represents the compressive strength of SCC. From the figure it can be observed that at 28days strength, an increment of 12.3% can be achieved for SCC compared to controlled mix. Fig.4.Compression Strength of SCC Fig.5 represents the split tensile strength of SCC. From the figure it can be observed that at 28days strength, an increment of 12.5% can be achieved for SCC compared to controlled mix. Fig.5.Spit Tensile Strength of SCC Fig.6 represents the Flexural strength of SCC. From the figure it can be observed that at 28days strength, an increment of 11.4% can be achieved for SCC compared to controlled mix. Fig.6.Flexural Strength of SCC Table 12.Fresh Properties of SCC Method Property Typical range (EFNARC, 2002) Obtained values Slump flow Filling ability 650-800mm 710mm T50cm slump flow Filling ability 2-5 seconds 3 seconds V-funnel test Filling ability 6-12 seconds 8 seconds L-box test Passing ability h2/h1 = 0.8-1.0 0.8 10 15 20 25 30 35 40 7 28 90 Compressivestrengthin MPa Age of concrete in days Control mix SCC 2 2.5 3 3.5 4 4.5 7 28 90 SpplitTensilestrength inMPa Age of concrete in days Control mix SCC 2 4 6 8 10 12 7 28 90 FlexuralStrengthin MPa Age of concrete in days Control mix SCC
  • 8. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1219 Table 13.Strength Parameters of SCC Type of concrete Compressive strength (MPa) Split tensile strength (MPa) Flexural strength (MPa) Age (days) 7 28 90 7 28 90 7 28 90 Control Mix 20 30 35 2.80 3.29 3.66 7.08 9.07 9.29 SCC 26.59 33.70 38.46 3.11 3.76 4.14 7.84 10.27 10.35 5.3 Durability properties 5.3.1 Water absorption Water absorption is the indicator of permeability of concrete. The obtained results are shown in following Table 14. Table 14.Water Absorption Test Age (days) Water absorption (%) 28 1.20 56 1.54 90 1.72 5.3.2 Acid resistance The acid resistance test was conducted by immersing the specimens in HCl and H2SO4 solution and measuring the loss in weight and compressive strength of the specimens. The obtained results are shown in the following Table 15. Table 15.Acid Resistance Test Age (days) Loss in weight (%) HCl H2SO4 28 2.58 6.67 56 3.63 14.50 90 4.83 20.12 6.0 A simple tool for SCC mix Design Table 16.Material Properties Material data Material Specific gravity % Absorption % Moisture Cement 3.15 N/A N/A Fly ash 2.6 N/A N/A Silica fume 2.63 Metakaolin 2.6 Coarse aggregate 2.58 0.3 0 Artificial Fine aggregate 2.6 1.0 0 Table 17.Input parameters section Input parameters Dry Rodded Unit Weight (kg/m3) 1600 % of CA in DRUW 45.1 % of Artificial Fine aggregate in Mortar 46.1 % of fly ash 15 % of silica fume 15 % of metakaolin 5 Water/Binder ratio 0.36 Binder(kg/m3) 483 SP (%wt. of binder) 1.6 VMA (% wt. of binder) 0 % of Air 2 % of dry material in SP 40 % of dry material in VMA 0
  • 9. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1220 Table 18.Concrete Mix proportion by Volume Table 19.Paste Composition Table 20.Constituent Materials for SCC Constituent Materials for Concrete Material (kg/m3) Initial Adjusted Required (m3) g/ml 0.0142 Cement 315 315 4.46 4458.09 Fly ash 72.5 72.5 1.03 1028.79 Silica fume 72.5 72.5 1.03 1028.79 Metakaolin 25 25 0.34 342.93 Coarse aggregate 720 720 10.25 10246.72 Artificial Fine Aggregate 865 865 12.26 12259.77 Water 175 180 2.47 2469.10 SP (lit) 7.75 7.75 0.11 109.77 VMA (lit) 0 0 0 0 Unit weight 2252.75 Total (kg) 32 31960 Liters 15 Table 21. Constituent Material for SCM Constituent material for mortar Material (kg/m3) Initial Adjusted Required (m3) g/ml 0.0008 Cement 315 315 0.25116 251.16 Fly Ash 72.5 72.5 0.05796 57.96 Silica Fume 72.5 72.5 0.05796 57.96 Metakaoline 25 25 0.02 19.32 Artificial 865 865 0.69 142.30 Coarse aggregate (kg/m3) 720 % of CA in concrete volume 30 Concrete Mix Proportions by Volume (litre/m3) CA Mortar Fine aggregate Paste 280 720 335 390 Sand (kg/m3) 865 Total aggregates (kg/m3) 1585 Volume of water/powder 1.299152 Paste Composition kg/m3 litre/m3 Cement Fly ash Silica fume Metakaolin Water SP VMA Paste 315 72.5 72.5 25 175 7.75 0 375
  • 10. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1221 Fine Aggregate Water 175 175 0.14 690.69 VMA (lit) 7.75 7.75 0.01 6.18 Unit Weight Total (kg) 1.15 1150 liters 0.52 Table 22.Aggregate Proportions by Volume and by Weight Aggregate Proportions Material % by Volume % by Weight Coarse Aggregate 45.72 45.53 Fine Aggregate 54.28 54.47 Total 100 100 7.0 Conclusions 1. Based on this study, it concludes that, the required fresh properties of SCC by fixing the fineness modulus of artificial fine aggregate to 2.7 is within the limits of EFNARC, 2002 method. 2. SCC mix showed horizontal slump flow without any bleeding at the periphery which indicates good deformability and segregation resistance. 3. By replacing the limited amount of cement content in SCC with the cementitious materials like Fly ash, Silica fume, Metakaolin in fixed basis resulting mechanical properties increasing manner with respect to age of the concrete. 4. The investigation reveals that, by utilizing the super-plasticizer as chemical admixture in SCC to get required fresh properties in economical way. 5. From the experimental results, it can be concluded that the SCC has higher mechanical properties than control mix. 6. The percentage increase in compressive, split and flexural strength of SCC at 28 days is 12.3%, 14.3% and 13.2% respectively more compared to the control mix. 7. The evaluated durability properties of SCC showing minimal effect of Water absorption and Acid resistance with respect to performance. References 1. Jian-Tong Ding and Zongjin Li “Effects of Metakaolin and Silica fume on properties of concrete” ACI materials journal/July-August 2002,PP.393-398. 2. Justice J.M, Kennison L.H, Mohr B.J., Beckwith S.L, Mc Cormick L.E, Wiggins B., Zhang Z.Z, and Kurtis K.E, “Comparision of two Metakaolins and a Silica fume used as Supplementary Cementitious Materials” SP- 228(volume 1&2) Seventh International Symposium on Utilization of High- Strength/High performance Concrete, June(2005), SP 228-17. 3. Jiping Bai, Albinas Gailius “Consistency of Fly ash and Metakaolin concrete” journal of civil engineering and management 15(2):(2009), PP.131-135. 4. Pacheo Torgal F, Arman Shasavandi, Said Jalali “Using Metakaolin to improve the compressive strength and the durability of Fly ash based concrete” Invaco2: International seminar, innovation & valorization in civil engineering & construction materials, Rabat-Morocco, 23- 25 November(2011), ISBN 987-9954-30- 595-5. 5. Hemanth Chauhan “Effect of activated Fly ash in Metakaolin based cement” National Conference on Recent Trends in Engineering & Technology 13-14 May 2011, BVM Engineering College, Gujarath, India.
  • 11. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1222 6. Muthupriya P, Subramanian K, Vishnuram B.G, “Investigation on behaviour of High Performance Reinforced Concrete columns with Metakaolin and Fly ash as admixture” International Journal of Advanced Engineering Technology IJAET Nol,II/Issue I/January-March (2011), PP.190-202. 7. Paiva H, Velosa.A, Cachim.P, Ferreira.V.M, “Effect of Metakaolin dispersion on the fresh and hardened state properties of concrete” Cement and Concrete Research 42 (2012) 607-612. 8. Erhan Guneyisi, Mehmet Gesoglu, Seda Karaoglu, Kasm Mermerdas, “Strength, permeability and shrinkage cracking of Silica fume and Metakaolin concrete” Construction and Building Materials 34, (2012) 120-130. 9. Vikas Srivastava, Rakesh Kumar, Agarwal V.C., Mehta P.K, “Effect of Silica fume and Metakaolin combination on concrete” International journal of civil and structural engineering, volume 2, No 3, 2012, ISSN 0976-4399, PP.893-900. 10. Priyanka A., Jadhav, Dilip K. Kullkarni. 2013. Effect of replacement of natural sand by manufactured sand on the properties of mortar. International journal of civil and structural Engineering. 3: 621-628 11. Gonçalves J.P., Tavares L.M., Toledo Filho R.D., Fairbairn E.M.R. and Cunha E.R., “Comparison of natural and manufactured fine aggregates in cement mortars”, Cem Concr Res, 2007, Vol.37, No.6, pp. 924-32. 12. EFNARC, “Specification and guidelines for Self Compacting Concrete”, 2002. 13. ASTM C494-1977. Standard specification for chemical admixtures for concrete. 14. Shetty M.S., ‘Concrete technology’, S. Chand publishers, 7th revised edition 2013. 15. IS: 516-1959, “Methods of tests for strength of concrete”, Indian standards bureau, New Delhi, India. 16. IS:2386 – 1963 (all parts) gives Methods of test procedure for aggregate for concrete 17. IS: 8112-1989, “Specification for 43 grade Ordinary Portland Cement (1 st revision)”, Indian standards bureau, New Delhi, India. 18. IS: 383-1970, “Specification for coarse and fine aggregates from natural sources for concrete (2nd revision)”, Indian standards bureau, New Delhi, India. 19. IS: 456-2000, “Plain and reinforced concrete code of practice”, Indian standards bureau, New Delhi, India. 20. IS: 3812-2003, “Specification for Flyash for use as Pozzolana & Admixture”. 21. IS: 10262-2009“Recommended guidelines for Concrete mix design”, Indian standards bureau, New Delhi, India. BIOGRAPHIES P.Lakshmi Teja has completed her B.Tech in Civil Engineering from Sree Vidyanikethan Engineering College, Andhra Pradesh. She is currently pursuing her M.Tech in Structural Engineering from JNTU college of Engineering, Anantapur, Andhra Pradesh. C.Sashidhar is Professor in the Department of Civil Engineering, JNTUA, Anantapur. He received M.Tech and Ph.D from J.N.T. University, Hyderabad. His research interests include FRC, SIFCON, HPC and Non Destructive Test Evaluation. He has more than 15 years of teaching experience D.Pavan Kumar has received B.Tech in Civil Engineering from J.N.T.University, Anantapur and M. Tech in Structural engineering from J.N.T.University in the year 2012. He has more than 3 years of teaching experience. Presently he is pursuing Ph.d at JNT University, Anantapur, Andhra Pradesh