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1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1098 Solar Powered Water Pumping System Nemichand K. Saini1, Pawan Kumar Tiwari2, Shirish V. Singh3 1Sri Balaji College of Engineering & Technology, Jaipur 2Assit. Prof., Dept. Of Electrical Engineering, Sri Balaji College of Engineering & Technology, Jaipur 3Executive Engineer, Dept. of Motor R&D, Jain Irrigation Systems Ltd., Jalgaon ------------------------------------------------------------------------***----------------------------------------------------------------------- Abstract – At rural areas where the possibility of electricity transmission is less or irregularity in electrical supply the need of water supply can be fulfilled in a best way with the use of Renewable energy source i.e. Solar radiation. By observing the performance of PMDC motor we are designing the Brushless DC Motor with much more compact design and much better performance. The main challenge is to design a motor with less cogging torque and less harmonics and the additional feature to design the motor which can work in BLDC as well as PMSM controller. The motor is designed use of NdFeB permanent magnet which will increase the motor cost but also increase the reliability of the motor with a long run time. The skewing of magnet is ignored to reduce the cogging torque but to reduce it to some extent the rotor surface is bifurcated which also help in maintaining the air gap flux density curve more flat. To improve the back-emf waveform shape the motor is designed with distributed wounded stator with integral value of slots per pole per phase which is compatible with an existing sensor less EC Drive. To reduce the harmonics and maintaining the overhang length to get reduced copper loss and reduced temperature the slots per pole per phase is selected as 2. 1. INTRODUCTION To restrict CO2 emission and to giving easy solution for water pumping in remote area. This involve introduction of solar supply in combination with pump and to optimize the system performance with proper design of complete system. PMDC is replaced with Sensor less BLDC with MPPT and get maximum output at lower irradiation also. The electrical steel used is of higher grade to reduce no load loss and NdFeB magnet are introduced to design the motor with higher service factor so that in future enhancement there is a possibility to improve the power rating with proper selection of drive. The electrical steel grade is taken similar but SmCo is been replaced with NdFeB. Th eddy current is to be reduced therefore the magnets was been segmented. 2. DESIGN PROCEDURE AND STEPS The biggest confusion for designer to design a motor of independent power source of stator and rotor is to collaborate both stator and rotor design. A poor design collaboration will result in lesser power factor. Therefore it is also necessary to fix the design step either to design stator first or the rotor first. Further iteration will improve the design. Here the rotor permanent magnet is been designed first than the stator lamination, winding. The material selection should be compatible with PWM supplies with higher frequencies 3. Design topology The stator is distributed wound to increase the number of slot for same number of pole with lesser frequency thereby also reducing the hysteresis loss, eddy current loss, and copper loss due to increase in resistance with higher operating frequencies. The surface mount magnet rotor is designed to reduce the manufacturing difficulty and cost. If the service factor is required is less the rotor should be designed with interior permanent magnet design to increase reluctance torque and to reduce cogging torque with lesser number of stator slot and poles. 4. Parameters Details The motor is designed to work on a single panel of 300 Wp. Sr. No. Description Value 1 Rated Power 0.3 hp 2 Minimum Operating Voltage 36 V,DC 3 Rated Speed 1750 4 Rated Torque 2 Nm 5 Cogging torque <10% of rated torque. Due to higher service factor otherwise <2% 6 Efficiency More than 80 % at rated torque Table. No.1 Parameters of motor
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1099 Material Grade: NdFeB – N35-M Back emf max: √ √ Maximum Speed: 1750 rpm Torque required: = =0.648 Nm ( ) , ( ) - ( ) , ( ) - ( ) , - { } * + { } ( ) * + ( ) ( ) ( ) √ ( ) ( ) wb Number of stator slot = 12 Shape of slot = Tapper Outer Diameter of stator = 92mm Inner Diameter of stator = 42mm Core Back = 0.00852 m 0.898 T Tooth width = 0.00472 m 5. Permanent Magnet design 6. STATOR LAMINATION DESIGN.
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1100 *Note – Flux density are been calculated at No – Load Cogging torque = Tmax – Tmin =0.120 - 0.042 = 0.078 Nm Figure. No.1 H-Q Curve with BLDC motor Figure. No.2 Ƞ - H Curve with BLDC motor Figure. No.3 H-Q Curve with PMDC motor Figure.No.4 Ƞ - H Curve with PMDC motor 0 5 10 15 20 25 30 35 40 45 50 0 500 1000 1500 2000 Head(m) Discharge (LPH) H - Q Curve 0 5 10 15 20 25 30 0 200 400 600 800 1000 1200 1400 Head(m) Discharge (LPH) H - Q Curve 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 0 10 20 30 40 50 Efficiency(ῃ%) Head (m) ῃ % Vs H 0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 0 5 10 15 20 25 30 Efficiency(ῃ%) Head (m) ῃ % Vs H
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1101 300 Wp Head LPH LPM Power Efficiency 3.6 1564 26.1 113.4 13.8 5 1536 25.6 122.7 17.1 10 1493 24.9 151.5 26.9 15 1439 24.0 178.4 33.0 20 1372 22.9 210.0 35.6 25 1300 21.5 230.7 39.0 30 1160 19.3 234.0 40.5 35 1041 17.4 231.2 42.9 40 885 14.8 228.8 42.2 45 742 12.4 225.5 40.3 Table. No.2 Performance of BLDC with 300 Wp @ Solar radiation W ˚ 300 Wp Head LPH LPM Power Efficiency 1.2 1206 20.1 167.4 2.1 5 1191 19.9 177.5 9.1 10 1178 19.6 195.5 16.4 15 1155 19.3 213.2 22.1 20 915 15.3 143.9 34.6 25 508 8.5 95.6 36.2 30 340 6.7 85.6 33.2 Table. No.3 Performance of PMDC with 300 Wp @ Solar radiation W ˚ While using positive displacement pump with the motor above reading have been noted. The initial investment will result in life long better performance. Also the performance with BLDC was much better as compared to PMDC for lower rating motor. The motor can be easily overloaded which enhance the use of BLDC motor for solar powered in water pumping application [1] A.K. Sawhney and A. Chakrabarti, Electrical Machine Design, Dhanpatrai& Co., 2006 [2] M.G. Say, The performance and Design of Alternating Current Machines, CBS Publishers & Distributors, 2002, ISBN: 81-239- 1027-4. [3] Fundamental of Power Electronics “ y” III [4] Book By: J.R J E “ Permanent Magnet Motors 8. REFERENCES 7. CONCLUSION
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