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ECO DRIVE MOTOR
(EDM)
Prepared by: Huzaimey
012 6977 400 – ver 5
Energy Saving Product
Dashboard
1. Structure 2. Weight 3. Size
4. Motor
Efficiency
5. Motor
Loss
7. Noise 8. Energy &
Cost Saving
ECO DRIVE MOTORWhat is Eco Drive Motor (EDM)
Pay BackYear (ROI)
40% 2Yr
47,000Hr
6. Bearing
Life
What is ECO DRIVE MOTOR (EDM)
Permanent
Magnet
Rotor
VF66B Inverter controlling
effectively
Effective magnetic torque and
reluctance torque
No Secondary Coil – No Secondary
copper loss
Interior Permanent Magnet
Synchronous Motor– IPM Structure
EDM vs IM
IM has secondary derivative in the rotor. The
difference of induced magnetic field and rotor
speed by stator coil generates the voltage and
flows the current at secondary derivative, and
generates the torque.
EDM revolving magnetic field at stator coil
attracts and repel the rotor. The rotor turns at
synchronous speed. No electrical loss were
generated at the rotor. Therefore the reduction
of total motor loss improves the motor
efficiency. IPM motor able to get the benefit of
increasing torque effects.
1. Structure
Stator Coil
Stator
Rotor
Permanent
Magnet
Secondary
Derivative
Stator Coil
Stator
Rotor
Eco Drive MotorEDM Induction MotorIM
EDM vs IM
Induction Motor
(IM)
Eco Drive Motor
(EDM)
Weight: 56% less
2. Weight
110kW
1800r/min
760kg
0 500 1000
330kg
0 50
0
100
0
EDM vs IM
Motor
Shaft
Center height
GL
6
Size: 54% less
110kW
1800r/min
3. Size
EDM vs IM
7
3. Size
75kW EDM vs IM
EDM vs IM
8
4. Motor
Efficiency
Efficiency
Comparison: 5%
>97%
EDM vs IM
9
Loss of ED Motor is almost half amount of Induction Motor.
Loss of EDM
Loss of IM 7.81kW
4.62kW
5. Motor
Loss
110kW
1800r/min
EDM vs IM
10
Rotor Loss Bearing Temperature Bearing Life
6. Bearing
Life
Thus low maintenance costs can be obtained
EDM vs IM
11
Due to the reduction of total motor loss, the volume of cooling air flow is
reduced. EDM is more silent than IM.
7. Noise
Section
Output
OperationHoursperDay
OperationDaysperYear
OperationHoursperYear
SpeedRate
LoadRate
TotalEfficiencyofEDsystem
TotalEfficiencyofExistingSystem
ElectricityCharges
AnnualPowerConsumption
(EDMotor)
AnnualPowerConsumption
(ExistingMotor)
AnnualRunningCost
(EDMotor)
AnnualRunningCost
(ExistingMotor
kW Hours Days Hours % % % % RM/KwH kWh kWh RM RM
1st Dryer Group No. 01-04 110 24 350 8,400 100 75 94.0 88.9 0.355 467,717 779,528 139,535 234,187
2nd Dryer Group A 75 24 350 8,400 100 75 92.9 88.4 0.355 320,701 534,502 95,676 161,125
2nd Dryer Group B 75 24 350 8,400 100 75 92.9 88.4 0.355 320,701 534,502 95,676 161,125
2nd Dryer Group C 75 24 350 8,400 100 75 92.9 88.4 0.355 320,701 534,502 95,676 161,125
3rd Dryer Group A 60 24 350 8,400 100 75 91.8 88.2 0.355 255,000 425,000 76,075 128,113
3rd Dryer Group B 60 24 350 8,400 100 75 91.8 88.2 0.355 255,000 425,000 76,075 128,113
3rd Dryer Group C 75 24 350 8,400 100 75 92.9 88.4 0.355 320,701 534,502 95,676 161,125
4th Dryer Group No. 33-34 30 24 350 8,400 100 75 91.5 86.3 0.355 131,402 219,003 39,202 66,002
5th Group A 75 24 350 8,400 100 75 92.9 88.4 0.355 320,701 534,502 95,676 161,125
5th Group B 75 24 350 8,400 100 75 92.9 88.4 0.355 320,701 534,502 95,676 161,125
5th Group C 75 24 350 8,400 100 75 92.9 88.4 0.355 320,701 534,502 95,676 161,125
EDM vs IM
12
8. Energy &
Cost Saving
3,354,026
5,590,045
2,236,019
1,000,619.00
1,684,290.00
683,671.00
EDM
IM
Save
kWh
kWh
kWh
RM
RM
RM
40%
Annual Consumption and Running Cost
Pay Back Year (ROI)
1,224,500.00
683,670.00
1,224,500.00 1,224,500.00 1,224,500.00 1,224,500.00
142,840.00
826,510.00
1,510,180.00
2,193,850.00
0.00
500,000.00
1,000,000.00
1,500,000.00
2,000,000.00
2,500,000.00
3,000,000.00
3,500,000.00
4,000,000.00
0 1 2 3 4 5
RM
Year
Pay Back <2 Years
Year Saving (RM)
1 683,670.00
2 1,367,340.00
3 2,051,010.00
4 2,734,680.00
5 3,418,350.00
Investment Pay Back Saving
Application
1. Commercial and High Rise Building
2. Conveyor System
a) Pumping System b) Cooling Tower
Application
3. Metal Processing Plant
4. Paper Manufacturing Plant
a) Roller System b) Pressing System
a) Roller System b) Belt Drive System
Our Clients
KME Revolution Sdn Bhd
KME Engineering Sdn Bhd
A-Flex Strategic Sdn BhdRise Technology Resources
Gallery
Meeting at Toyo Denki HQ inTokyo, Japan and training inYokohama plant
Gallery
Visit to ED Motor andVF66B inverter plant in Shiga, Kyoto
Gallery
Installation of ED Motors
Gallery
Installation ofVF66B Inverters
Thank You
BACKUP SLIDE
Energy Saving Calculation
Energy and Cost Saving in 1 year
• Post installation of ED Motor will SAVE :
Power Consumption : 5,590,047 kWh – 3,354,028 kWh = 2,236,019 kWh
Electricity Cost : RM 1,684,288.00 – 1,000,618.00 = RM 683,670.00
2,236,019 kWh / Year
OR
RM 683,670.00/Year
With Total Investment of RM 1,224,500.00
Case Study:
Paper Manufacturer
40% SAVING
Backup Slide
Motor Efficiency Comparison
Backup Slide
Standard Specification
Type EDM1311V~EDM6851V
Number of Pole 6
Rated speed 1800r/min 1500r/min 1200r/min
190V 2.2~90kW 2.2~90kW 2.2~90kW
380V 2.2~500kW 2.2~500kW 2.2~500kW
Rated driving hours Continuous rating
Enclosure protection Tottaly enclosed splash proof (IP44)
Enclosure cooling Surface forced cooling (IC4F)
Insulation Type F (750kW type H)
Foot mount (EDM1311V~EDM6851V)
Flange mount (EDM1311V~EDM2755V)
Connection to load Direct coupling, Belt drive
Accessories Cooling fan, Encorder, PTC thermistor
Way to mount
Rated
output

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Edm inovatel marketing slide-2018_v5

  • 1. ECO DRIVE MOTOR (EDM) Prepared by: Huzaimey 012 6977 400 – ver 5 Energy Saving Product
  • 2. Dashboard 1. Structure 2. Weight 3. Size 4. Motor Efficiency 5. Motor Loss 7. Noise 8. Energy & Cost Saving ECO DRIVE MOTORWhat is Eco Drive Motor (EDM) Pay BackYear (ROI) 40% 2Yr 47,000Hr 6. Bearing Life
  • 3. What is ECO DRIVE MOTOR (EDM) Permanent Magnet Rotor VF66B Inverter controlling effectively Effective magnetic torque and reluctance torque No Secondary Coil – No Secondary copper loss Interior Permanent Magnet Synchronous Motor– IPM Structure
  • 4. EDM vs IM IM has secondary derivative in the rotor. The difference of induced magnetic field and rotor speed by stator coil generates the voltage and flows the current at secondary derivative, and generates the torque. EDM revolving magnetic field at stator coil attracts and repel the rotor. The rotor turns at synchronous speed. No electrical loss were generated at the rotor. Therefore the reduction of total motor loss improves the motor efficiency. IPM motor able to get the benefit of increasing torque effects. 1. Structure Stator Coil Stator Rotor Permanent Magnet Secondary Derivative Stator Coil Stator Rotor Eco Drive MotorEDM Induction MotorIM
  • 5. EDM vs IM Induction Motor (IM) Eco Drive Motor (EDM) Weight: 56% less 2. Weight 110kW 1800r/min 760kg 0 500 1000 330kg 0 50 0 100 0
  • 6. EDM vs IM Motor Shaft Center height GL 6 Size: 54% less 110kW 1800r/min 3. Size
  • 7. EDM vs IM 7 3. Size 75kW EDM vs IM
  • 8. EDM vs IM 8 4. Motor Efficiency Efficiency Comparison: 5% >97%
  • 9. EDM vs IM 9 Loss of ED Motor is almost half amount of Induction Motor. Loss of EDM Loss of IM 7.81kW 4.62kW 5. Motor Loss 110kW 1800r/min
  • 10. EDM vs IM 10 Rotor Loss Bearing Temperature Bearing Life 6. Bearing Life Thus low maintenance costs can be obtained
  • 11. EDM vs IM 11 Due to the reduction of total motor loss, the volume of cooling air flow is reduced. EDM is more silent than IM. 7. Noise
  • 12. Section Output OperationHoursperDay OperationDaysperYear OperationHoursperYear SpeedRate LoadRate TotalEfficiencyofEDsystem TotalEfficiencyofExistingSystem ElectricityCharges AnnualPowerConsumption (EDMotor) AnnualPowerConsumption (ExistingMotor) AnnualRunningCost (EDMotor) AnnualRunningCost (ExistingMotor kW Hours Days Hours % % % % RM/KwH kWh kWh RM RM 1st Dryer Group No. 01-04 110 24 350 8,400 100 75 94.0 88.9 0.355 467,717 779,528 139,535 234,187 2nd Dryer Group A 75 24 350 8,400 100 75 92.9 88.4 0.355 320,701 534,502 95,676 161,125 2nd Dryer Group B 75 24 350 8,400 100 75 92.9 88.4 0.355 320,701 534,502 95,676 161,125 2nd Dryer Group C 75 24 350 8,400 100 75 92.9 88.4 0.355 320,701 534,502 95,676 161,125 3rd Dryer Group A 60 24 350 8,400 100 75 91.8 88.2 0.355 255,000 425,000 76,075 128,113 3rd Dryer Group B 60 24 350 8,400 100 75 91.8 88.2 0.355 255,000 425,000 76,075 128,113 3rd Dryer Group C 75 24 350 8,400 100 75 92.9 88.4 0.355 320,701 534,502 95,676 161,125 4th Dryer Group No. 33-34 30 24 350 8,400 100 75 91.5 86.3 0.355 131,402 219,003 39,202 66,002 5th Group A 75 24 350 8,400 100 75 92.9 88.4 0.355 320,701 534,502 95,676 161,125 5th Group B 75 24 350 8,400 100 75 92.9 88.4 0.355 320,701 534,502 95,676 161,125 5th Group C 75 24 350 8,400 100 75 92.9 88.4 0.355 320,701 534,502 95,676 161,125 EDM vs IM 12 8. Energy & Cost Saving 3,354,026 5,590,045 2,236,019 1,000,619.00 1,684,290.00 683,671.00 EDM IM Save kWh kWh kWh RM RM RM 40% Annual Consumption and Running Cost
  • 13. Pay Back Year (ROI) 1,224,500.00 683,670.00 1,224,500.00 1,224,500.00 1,224,500.00 1,224,500.00 142,840.00 826,510.00 1,510,180.00 2,193,850.00 0.00 500,000.00 1,000,000.00 1,500,000.00 2,000,000.00 2,500,000.00 3,000,000.00 3,500,000.00 4,000,000.00 0 1 2 3 4 5 RM Year Pay Back <2 Years Year Saving (RM) 1 683,670.00 2 1,367,340.00 3 2,051,010.00 4 2,734,680.00 5 3,418,350.00 Investment Pay Back Saving
  • 14. Application 1. Commercial and High Rise Building 2. Conveyor System a) Pumping System b) Cooling Tower
  • 15. Application 3. Metal Processing Plant 4. Paper Manufacturing Plant a) Roller System b) Pressing System a) Roller System b) Belt Drive System
  • 16. Our Clients KME Revolution Sdn Bhd KME Engineering Sdn Bhd A-Flex Strategic Sdn BhdRise Technology Resources
  • 17. Gallery Meeting at Toyo Denki HQ inTokyo, Japan and training inYokohama plant
  • 18. Gallery Visit to ED Motor andVF66B inverter plant in Shiga, Kyoto
  • 23. Energy Saving Calculation Energy and Cost Saving in 1 year • Post installation of ED Motor will SAVE : Power Consumption : 5,590,047 kWh – 3,354,028 kWh = 2,236,019 kWh Electricity Cost : RM 1,684,288.00 – 1,000,618.00 = RM 683,670.00 2,236,019 kWh / Year OR RM 683,670.00/Year With Total Investment of RM 1,224,500.00 Case Study: Paper Manufacturer 40% SAVING
  • 25. Backup Slide Standard Specification Type EDM1311V~EDM6851V Number of Pole 6 Rated speed 1800r/min 1500r/min 1200r/min 190V 2.2~90kW 2.2~90kW 2.2~90kW 380V 2.2~500kW 2.2~500kW 2.2~500kW Rated driving hours Continuous rating Enclosure protection Tottaly enclosed splash proof (IP44) Enclosure cooling Surface forced cooling (IC4F) Insulation Type F (750kW type H) Foot mount (EDM1311V~EDM6851V) Flange mount (EDM1311V~EDM2755V) Connection to load Direct coupling, Belt drive Accessories Cooling fan, Encorder, PTC thermistor Way to mount Rated output