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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3311
Pneumatic Mono Logo Printing Machine
Harish V. Patil1, Sameer N. Sayyad2, Rajesh S. Pradhan3, Shubham A. Wani4
1,2,3,4UG Student, Department of Mechanical Engineering, JIT College, Nashik, Maharashtra, India
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract - An engineer always focus on challengesofbringing
ideas and concept of life. Hence, sophisticated machines and
new modern technique have to be continuously developedand
implemented for economical manufacturing of products. At
that time we should take care that there has been no
compromise made with the quality of product and also the
accuracy of product. In the age of automation machine
become an integral part of human life. By using automation
machine prove itself that is giving the high production rate
than that of the manual production rate. An engineer is
constantly conformed to the challenges of bringing ideas and
design. Now a days everyone wants to increase their
production and make their machine multipurpose. So the
pneumatic mono logo printing machine for punchandemboss
the machine components name as well as symbol. This
machine is easy to operate and simple to maintain
requirement of automated plants. Therefore we are tried our
hands on pneumatic mono logo printing machine is one of the
principle machine impress and printing industry. It is
generally used for the embossing purpose
Key Words: Pneumatics,automation, printing,logo,lowcost
1. INTRODUCTION
The invention of printing also change the occupational
structure of many countries. Printer was a group of artisans
for that people whose literacy was essential, although much
more labor intensive occupation of the scribe naturally
decline. Proof correcting across a new occupation while the
rise in amount of bookseller and librariannaturallyfollowed
the explosion in the number of book.
Printing and embossing is a processfor reproducingtextand
images using a master form or template. The earliest
example examples include cylinder seals and the other
objects such as that the crus cylinder and the cylinders. The
earliest known form of woodblock printing comefromchina
dating to before 220 A.D. Later development in printing
include the movable type first developed by Bi Sheng in
China. Gutenberg introduced mechanical movable printing
type to Europe in the 15 century his printing press key role
in the development of reformation. Scientific revolution and
the material basis for the modern knowledge base economy
and the spread of learning to the masses. Modern large scale
printing and embossing is done typically using a printing
press, while small scale printing is done free form with a
digital printer. Though the paper is the most common
material it is also frequently done onpaper,plastic, clothand
composite material. By paper it is carried out as the high
scale industrial process and is an essential partofpublishing
and transaction printing. Gutenberg has started work onthe
printing press in 1436 in partnershipwithAndreaswhomhe
had previously instructed in gem cutting. Compared to
woodblock printing, movable type page setting and printing
using a press was a faster and more durable. Also the metal
type pieces were studied and the lettering more uniform
leading to typography and fonts.
The high quality and relatively low price of the Gutenberg
Bible establish the superiority of movable type for Western
languages. The printing press rapidly spread across Europe.
Printing was instrumental forchangingthenatureof reading
within society. Elizabeth identifies two long term effects of
the invention of the printing. He claims that the print is
created a sustained to knowledge as well as allowing for
comparison between incompatible views.
Critical reading: Due to the facts that text finally become
accessible to the generation population, critical reading
become emerged because people were given the option for
to form their own opinion.
Dangerous reading: Reading was seen dangerous pursuit
because reading could stair up dangerous emotions such as
love and that if woman could read they could read love
notes.
1.1 Problem Statement
The statement of the project is design and fabrication of
pneumatic mono logo printing machine for used punch or
emboss the machine components names, symbols and all
other printing work.
1.2 Objective
1. To reduce the power consumption during machining.
2. To maintain the accuracy in production.
3. To develop low cost automation unit, so thatmachine
can easily be adopted.
4. This type of machine provides work practicallyatlow
cost, low maintenance, low capital investment in less
space.
5. To perform the most rigid operation with high
precision printing work.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3312
2. METHODOLOGY
Normally the PLC based power controller is implemented in
recent logo printing machine while to validate the lowering
the cost of machine setup of reducing the size of unit we are
moving to implement micro controller operated system.
In usual logo printing machine there is use of non-contact
type proximity switches so it increases the cost of setup to
reduce we are going to use contact type switch.
The electric operated logo printing machine have constant
RPM for which constant pressure ratio obtained for all kind
of operation so while we are improving automation.
3. FIGURES
Fig -1: Model of mono logo printing machine
Fig-2 . Basic principle of pneumatic system
Fig-3 Comparison between productivity per year by
each machine
Fig-4: Solenoid valve operational principle
Fig-5 Timer with electronics control unit board.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3313
Fig-6 Applications
4. CONCLUSION
An automatic stamping machine working on the principle of
electro-pneumatic and PLC was successfully designed and
developed. The sequencing of three actuators of the system
was achived effectively using PLC. The simple double acting
cylinder have good output for linear clamping,stampingand
ejection of work pieces. Any double material of low impact
strength upto 6bar can be stamped then then system can be
replaced by a hydraulic where the material impact strength
can be upto 100 bar. The stamping was successfully
commissioned, although the concept of using PLC in
pneumatics is new, it was successfully proved that the
sequential operation can be achieved.
REFERENCES
[1] David Hardt, Bala Ganesan, “Process variability inMicro
Embossing”, international journal of mechanical
engineering and research , volume 2 Aug.2017.
[2] Dayton Arket, “Stamping basics”, Fundamentals and
theory, vol.3,June 2016
[3] Ganesh B. Jangale, Prasad R. Malode, Prof. Amit J.
Somwanshi et al. “Designanddevelopmentofautomatic
stamping and pad printing machine”, April 2015
[4] Design of machine elements: Prof. V.B. Bhandari, Tata
Mc. Grew Hill Publishing Co. New Delhi
[5] Workshop Technology, Hajara Chaudhari MPP Edition
2015
[6] Production Technology, R. K. Jain, Khanna Publications
17 edition 2015
[7] ] PSG design data book of engineers, Edition 2012
[8] Pneumatic Systems Principles and maintainance,
Majumdar S. R., Tata McGraw Hill,Edition 2013
[9] Mechnical press type and nomenclature, david Alkire
Smith, 530 hollywood Drive, Monroe, Michigan August
2005
BIOGRAPHIES
Harish V. Patil is currently
pursuing bachelor of Engineering
from SPPU
Sameer N. Sayyad is currently
Pursuing Bachelor of Engineering
from SPPU
Rajesh S. Pradhan is currently
pursuing bachelor of Engineering
from SPPU
Shubham A. Wani is currently
pursuing bachelor of Engineering
from SPPU

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IRJET- Pneumatic Mono Logo Printing Machine

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3311 Pneumatic Mono Logo Printing Machine Harish V. Patil1, Sameer N. Sayyad2, Rajesh S. Pradhan3, Shubham A. Wani4 1,2,3,4UG Student, Department of Mechanical Engineering, JIT College, Nashik, Maharashtra, India ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - An engineer always focus on challengesofbringing ideas and concept of life. Hence, sophisticated machines and new modern technique have to be continuously developedand implemented for economical manufacturing of products. At that time we should take care that there has been no compromise made with the quality of product and also the accuracy of product. In the age of automation machine become an integral part of human life. By using automation machine prove itself that is giving the high production rate than that of the manual production rate. An engineer is constantly conformed to the challenges of bringing ideas and design. Now a days everyone wants to increase their production and make their machine multipurpose. So the pneumatic mono logo printing machine for punchandemboss the machine components name as well as symbol. This machine is easy to operate and simple to maintain requirement of automated plants. Therefore we are tried our hands on pneumatic mono logo printing machine is one of the principle machine impress and printing industry. It is generally used for the embossing purpose Key Words: Pneumatics,automation, printing,logo,lowcost 1. INTRODUCTION The invention of printing also change the occupational structure of many countries. Printer was a group of artisans for that people whose literacy was essential, although much more labor intensive occupation of the scribe naturally decline. Proof correcting across a new occupation while the rise in amount of bookseller and librariannaturallyfollowed the explosion in the number of book. Printing and embossing is a processfor reproducingtextand images using a master form or template. The earliest example examples include cylinder seals and the other objects such as that the crus cylinder and the cylinders. The earliest known form of woodblock printing comefromchina dating to before 220 A.D. Later development in printing include the movable type first developed by Bi Sheng in China. Gutenberg introduced mechanical movable printing type to Europe in the 15 century his printing press key role in the development of reformation. Scientific revolution and the material basis for the modern knowledge base economy and the spread of learning to the masses. Modern large scale printing and embossing is done typically using a printing press, while small scale printing is done free form with a digital printer. Though the paper is the most common material it is also frequently done onpaper,plastic, clothand composite material. By paper it is carried out as the high scale industrial process and is an essential partofpublishing and transaction printing. Gutenberg has started work onthe printing press in 1436 in partnershipwithAndreaswhomhe had previously instructed in gem cutting. Compared to woodblock printing, movable type page setting and printing using a press was a faster and more durable. Also the metal type pieces were studied and the lettering more uniform leading to typography and fonts. The high quality and relatively low price of the Gutenberg Bible establish the superiority of movable type for Western languages. The printing press rapidly spread across Europe. Printing was instrumental forchangingthenatureof reading within society. Elizabeth identifies two long term effects of the invention of the printing. He claims that the print is created a sustained to knowledge as well as allowing for comparison between incompatible views. Critical reading: Due to the facts that text finally become accessible to the generation population, critical reading become emerged because people were given the option for to form their own opinion. Dangerous reading: Reading was seen dangerous pursuit because reading could stair up dangerous emotions such as love and that if woman could read they could read love notes. 1.1 Problem Statement The statement of the project is design and fabrication of pneumatic mono logo printing machine for used punch or emboss the machine components names, symbols and all other printing work. 1.2 Objective 1. To reduce the power consumption during machining. 2. To maintain the accuracy in production. 3. To develop low cost automation unit, so thatmachine can easily be adopted. 4. This type of machine provides work practicallyatlow cost, low maintenance, low capital investment in less space. 5. To perform the most rigid operation with high precision printing work.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3312 2. METHODOLOGY Normally the PLC based power controller is implemented in recent logo printing machine while to validate the lowering the cost of machine setup of reducing the size of unit we are moving to implement micro controller operated system. In usual logo printing machine there is use of non-contact type proximity switches so it increases the cost of setup to reduce we are going to use contact type switch. The electric operated logo printing machine have constant RPM for which constant pressure ratio obtained for all kind of operation so while we are improving automation. 3. FIGURES Fig -1: Model of mono logo printing machine Fig-2 . Basic principle of pneumatic system Fig-3 Comparison between productivity per year by each machine Fig-4: Solenoid valve operational principle Fig-5 Timer with electronics control unit board.
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3313 Fig-6 Applications 4. CONCLUSION An automatic stamping machine working on the principle of electro-pneumatic and PLC was successfully designed and developed. The sequencing of three actuators of the system was achived effectively using PLC. The simple double acting cylinder have good output for linear clamping,stampingand ejection of work pieces. Any double material of low impact strength upto 6bar can be stamped then then system can be replaced by a hydraulic where the material impact strength can be upto 100 bar. The stamping was successfully commissioned, although the concept of using PLC in pneumatics is new, it was successfully proved that the sequential operation can be achieved. REFERENCES [1] David Hardt, Bala Ganesan, “Process variability inMicro Embossing”, international journal of mechanical engineering and research , volume 2 Aug.2017. [2] Dayton Arket, “Stamping basics”, Fundamentals and theory, vol.3,June 2016 [3] Ganesh B. Jangale, Prasad R. Malode, Prof. Amit J. Somwanshi et al. “Designanddevelopmentofautomatic stamping and pad printing machine”, April 2015 [4] Design of machine elements: Prof. V.B. Bhandari, Tata Mc. Grew Hill Publishing Co. New Delhi [5] Workshop Technology, Hajara Chaudhari MPP Edition 2015 [6] Production Technology, R. K. Jain, Khanna Publications 17 edition 2015 [7] ] PSG design data book of engineers, Edition 2012 [8] Pneumatic Systems Principles and maintainance, Majumdar S. R., Tata McGraw Hill,Edition 2013 [9] Mechnical press type and nomenclature, david Alkire Smith, 530 hollywood Drive, Monroe, Michigan August 2005 BIOGRAPHIES Harish V. Patil is currently pursuing bachelor of Engineering from SPPU Sameer N. Sayyad is currently Pursuing Bachelor of Engineering from SPPU Rajesh S. Pradhan is currently pursuing bachelor of Engineering from SPPU Shubham A. Wani is currently pursuing bachelor of Engineering from SPPU