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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 01 | Jan-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 534
Experimental investigation of improving the efficiency of internal
combustion engine using hydroxyl gas as secondary fuel
V.Vigneshwaran 1,Dr. D.Lenin singara velu2,I.Justinantony raj3, J.Sebastin joyal4
1 3 4 Assistant Professor, Department of Mechanical Engineering, Vandayar engineering college ,
Thanjavur-613501-TN-india.
2 Assistant Professor, Department of Production Engineering, NIT –Tiruchirappalli,TN,india.
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract: The rapid depletion of fossil fuels and rising of
oil prices has led to the search for secondary fuels. The
secondary fuels that we are using should have the same
efficiency or greater efficiency of the engine that uses
ordinary fuel .In this project the secondary fuel HHO gas is
used. HHO otherwise known as hydroxyl. It reduces the
exhaust gas emitted during the working of engine and the
temperature of the engine is also reduced which is produced
by the burning of ordinary fuels.The HHO gas is injected into
the inlet manifold of the combustion chamber through the
air filter of the engine. The fuel utility is reduced from 10%
to 30% which minimizes the carbon deposition from this
design . Engine torque also increased and pollution gets
reduced to maintaining the greenhouse effect .In normal
petrol engine only 80% of fuel is burnt and 20% of fuel
remains unburnt. We are making the unburnt fuel to burn
by passing the hydrogen gas in to the carburetor. The
hydrogen gas is removed from water by electrolysis and is
purified before passing to the carburetor .The unburnt fuel
is also used in the combustion chamber ,so the efficiency of
engine is increased.
Keywords: Fuel ,I.C engines, Efficiency ,pollution ,HHO.
1. INTRODUCTION
Harmful emissions are almost negligible when compared
to gasoline and other fossil fuels and there is no cause of
concern relating to the sustainability of the fuel as
hydrogen is a vastly abundant element is studied. NOX
emissions are about 10 times lower than with gasoline
operation CO and HC emissions are almost negligible as
expected is studied. Combustion properties of hydrogen
favor fast burning conditions such as a high speed engine
is researched. Design changes that would allow the engine
to greater speeds would have a beneficial effect is
researched. Appropriate changes in the combustion
chamber together with better cooling of the valve
mechanism would increase the possibility of using
hydrogen across a wider operating range is studied.
LITERATURE SURVEY:
Bhavesh v.chauhan et al.(2016). Above researcher
conducted the experiments on “An Experimental
investigation of HHo gas and varying compression ratio on
emission characteristics of constant speed diesel engine”.
A.Vamshi Krishna reddy(2014): Above researcher
conducted the experiments on improving the efficiency of
I.C Engine using secondary fuel Research Gap: Above
researcher is not done research over reduction of harmful
emissions and not researched over increase the
possibility of using hydrogen across a wider operating
range.
3. EXPERIMENTAL DETAILS:
3.1 Water fuel engine settings
The water fuel engine consists of the following
components to fulfill the requirement for complete of the
machine.
 Battery
 Reaction vessel
 Engine(two stroke)
 Fuel tank
 Stainless steel
Fig.1 .Water fuel engine
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 01 | Jan-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 535
Fig.2 .Battery
Battery specification:
Voltage :12V,Amps :7Amps ,cycle :14V -14.4 V,Max initial
current :1.4A,stanby use :13.6V-13.8V.
Fig.3.Stainless steel plate
Specification :
(Height:12cm,Breath;1cm)
Fig .4.Engine
Specification:
Displcement:98.00cc,Type :2 stroke ,single
cylinder,power:7.8 bhp at 5500rpm,Fuel control
:OHC,Cooling system:Air.
Fig.5.Fuel tank
Specification :
(Height:120mm,Diameter:30mm)
Fig.6.Reaction vessel
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 01 | Jan-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 536
Specification:
(Height:20cm,Diameter;10 cm)
4.METHODOLOGY
Table 1:WORKING PRINCIPLE
S.NO CONTENTS
1. Process of electrolysis
2. The plate conditioning process
3. Electrolysis reaction
4. Fuel mixing Mixture formation and engine
operation
Internal fuel mixing
External Fuel mixing
5. Water induction
6. Pre-ignition and backfire
7. Reaction Combustion
Expansion
Exhaust
Overlap
Intake
Compression
Fig.7.process of electrolysis
Fig.8.The plate conditioning process
Fig.9.Block diagram
5. RESULT AND DISCUSSION
Table.2. Time taken under normal and with secondary
fuel
Sl.NO Fuel
consumed
Time taken under
normal petrol
(sec)
Time taken with
secondary fuel
hho gas (sec)
1. 10ml 142 165
2. 10ml 154 173
3. 10ml 146 169
4. 10ml 149 178
5. 10ml 152 160
Average 148 169
Table No:3 Engine rpm under various degree of
acceleration
Sl.no. Engine
acceleration(deg)
Under petrol
(rpm)
With secondary
fuel hho gas (rpm)
1. 30 34 42
2. 60 61 73
3. 90 77 87
Fig.10.Vector plot diagram
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 01 | Jan-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 537
Specification:
(Fuel mass flow inlet =1.986Kg/M3)
(Oxygen mass flow inlet =5.424 Kg/M3)
Fig.11.Stress analysis.
Fig.12.Replacement
6.CONCLUSION
1) Harmful emissions are almost negligible when
compared to gasoline and other fossil fuels and there
is no cause of concern relating to the sustainability of
the fuel as hydrogen is a vastly abundant element.
2) NOX emissions are about 10 times lower than with
gasoline operation CO and HC emissions are almost
negligible as expected .
3) Combustion properties of hydrogen favours the fast
burning conditions such as in a high speed engine.
4) Design changes that would allow the engine to greater
speeds would have a beneficial effect.
5) Appropriate changes in the combustion chamber
together with better cooling of the valve mechanism
would increase the possibility of using hydrogen
across a wider operating range.
REFERENCE
[1] P.T Aravindhan ,P.T.Anandhan,”Efficiency Analysis of a
copper coated SI engine using normal and HHO blended
Gasoline under various Loads”.Vol.03,special Issue No:
3,March 2014,2014 IEEE International ,conference on
Innovations in Engineering and Technology(ICIET’ 14).
[2]Rasik s.kuware,”Effect of hydroxyl (HHO)Gas addition
on performance and exhaust emissions in spark
ignition(SI)engine-A Review”,vol.05,Issue No:10,oct
2016,pp.17913-17920,International journal of innovative
research in science ,Engineering & technology.
[3]Kasianantham nanthagopal,”hydrogen enriched
compressed natural gas, A futuristic fuel for internal
combustion engines “,vol. 15, Issue NO:4,2011,pp.1145-
1154.Thermal science.
[4]R.sivabalakrishnan,”study of knocking effect in
compression ignition engine with hydrogen as a second
fuel “,vol.2014,2013,chinese journal of
engineering.(hindawi publishing corporation).
[5]Bhavesh v.chauhan,”An experimental investigation of
HHO gas & varying compression ratio on performance
characteristics of constant speed diesel engine
“,vol.13,Issue NO:2,Apr.2016,pp.1141-47.IOSR journal of
mechanical & civil engineering (IOSR-JMCE).
[6]S.Naveen,”Hydrogen enhanced combustion engine”,vol.
2,Issue NO: 1, April 2014, International journal of
mechanical & industrial technology.
[7]D.R.Gabhane,”A Review on effect of oxy hydrogen
(HHO).Gas addition on the performance of internal
combustion engines “,vol.3,Issue No:4,2015,pp.474-
476.IJSRD international journal for scientific research and
development.
[8]A.vamshi Krishna reddy,”improving the efficiency of I.C
engines using secondary fuel”,vol.2,Issue No:06,pp.52-
63.international journal of technology enhancements &
emerging engineering research.
[9]Kinnary patil ,”Development of electrolysis kit for
internal combustion engines “, vol.03, Issue No:08, Aug.
2016, pp. 1056-1063. international research journal of
engineering and technology.
[10]Antoni jankowski,”Some problems of improvement of
fuel efficiency and emissions in internal combustion
engines”,Issue No:1-2,pp.333-356.journal of kones
internal combustion engines.

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IRJET- Experimental Investigation of Improving the Efficiency of Internal Combustion Engine using Hydroxyl Gas as Secondary Fuel

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 01 | Jan-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 534 Experimental investigation of improving the efficiency of internal combustion engine using hydroxyl gas as secondary fuel V.Vigneshwaran 1,Dr. D.Lenin singara velu2,I.Justinantony raj3, J.Sebastin joyal4 1 3 4 Assistant Professor, Department of Mechanical Engineering, Vandayar engineering college , Thanjavur-613501-TN-india. 2 Assistant Professor, Department of Production Engineering, NIT –Tiruchirappalli,TN,india. ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract: The rapid depletion of fossil fuels and rising of oil prices has led to the search for secondary fuels. The secondary fuels that we are using should have the same efficiency or greater efficiency of the engine that uses ordinary fuel .In this project the secondary fuel HHO gas is used. HHO otherwise known as hydroxyl. It reduces the exhaust gas emitted during the working of engine and the temperature of the engine is also reduced which is produced by the burning of ordinary fuels.The HHO gas is injected into the inlet manifold of the combustion chamber through the air filter of the engine. The fuel utility is reduced from 10% to 30% which minimizes the carbon deposition from this design . Engine torque also increased and pollution gets reduced to maintaining the greenhouse effect .In normal petrol engine only 80% of fuel is burnt and 20% of fuel remains unburnt. We are making the unburnt fuel to burn by passing the hydrogen gas in to the carburetor. The hydrogen gas is removed from water by electrolysis and is purified before passing to the carburetor .The unburnt fuel is also used in the combustion chamber ,so the efficiency of engine is increased. Keywords: Fuel ,I.C engines, Efficiency ,pollution ,HHO. 1. INTRODUCTION Harmful emissions are almost negligible when compared to gasoline and other fossil fuels and there is no cause of concern relating to the sustainability of the fuel as hydrogen is a vastly abundant element is studied. NOX emissions are about 10 times lower than with gasoline operation CO and HC emissions are almost negligible as expected is studied. Combustion properties of hydrogen favor fast burning conditions such as a high speed engine is researched. Design changes that would allow the engine to greater speeds would have a beneficial effect is researched. Appropriate changes in the combustion chamber together with better cooling of the valve mechanism would increase the possibility of using hydrogen across a wider operating range is studied. LITERATURE SURVEY: Bhavesh v.chauhan et al.(2016). Above researcher conducted the experiments on “An Experimental investigation of HHo gas and varying compression ratio on emission characteristics of constant speed diesel engine”. A.Vamshi Krishna reddy(2014): Above researcher conducted the experiments on improving the efficiency of I.C Engine using secondary fuel Research Gap: Above researcher is not done research over reduction of harmful emissions and not researched over increase the possibility of using hydrogen across a wider operating range. 3. EXPERIMENTAL DETAILS: 3.1 Water fuel engine settings The water fuel engine consists of the following components to fulfill the requirement for complete of the machine.  Battery  Reaction vessel  Engine(two stroke)  Fuel tank  Stainless steel Fig.1 .Water fuel engine
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 01 | Jan-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 535 Fig.2 .Battery Battery specification: Voltage :12V,Amps :7Amps ,cycle :14V -14.4 V,Max initial current :1.4A,stanby use :13.6V-13.8V. Fig.3.Stainless steel plate Specification : (Height:12cm,Breath;1cm) Fig .4.Engine Specification: Displcement:98.00cc,Type :2 stroke ,single cylinder,power:7.8 bhp at 5500rpm,Fuel control :OHC,Cooling system:Air. Fig.5.Fuel tank Specification : (Height:120mm,Diameter:30mm) Fig.6.Reaction vessel
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 01 | Jan-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 536 Specification: (Height:20cm,Diameter;10 cm) 4.METHODOLOGY Table 1:WORKING PRINCIPLE S.NO CONTENTS 1. Process of electrolysis 2. The plate conditioning process 3. Electrolysis reaction 4. Fuel mixing Mixture formation and engine operation Internal fuel mixing External Fuel mixing 5. Water induction 6. Pre-ignition and backfire 7. Reaction Combustion Expansion Exhaust Overlap Intake Compression Fig.7.process of electrolysis Fig.8.The plate conditioning process Fig.9.Block diagram 5. RESULT AND DISCUSSION Table.2. Time taken under normal and with secondary fuel Sl.NO Fuel consumed Time taken under normal petrol (sec) Time taken with secondary fuel hho gas (sec) 1. 10ml 142 165 2. 10ml 154 173 3. 10ml 146 169 4. 10ml 149 178 5. 10ml 152 160 Average 148 169 Table No:3 Engine rpm under various degree of acceleration Sl.no. Engine acceleration(deg) Under petrol (rpm) With secondary fuel hho gas (rpm) 1. 30 34 42 2. 60 61 73 3. 90 77 87 Fig.10.Vector plot diagram
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 01 | Jan-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 537 Specification: (Fuel mass flow inlet =1.986Kg/M3) (Oxygen mass flow inlet =5.424 Kg/M3) Fig.11.Stress analysis. Fig.12.Replacement 6.CONCLUSION 1) Harmful emissions are almost negligible when compared to gasoline and other fossil fuels and there is no cause of concern relating to the sustainability of the fuel as hydrogen is a vastly abundant element. 2) NOX emissions are about 10 times lower than with gasoline operation CO and HC emissions are almost negligible as expected . 3) Combustion properties of hydrogen favours the fast burning conditions such as in a high speed engine. 4) Design changes that would allow the engine to greater speeds would have a beneficial effect. 5) Appropriate changes in the combustion chamber together with better cooling of the valve mechanism would increase the possibility of using hydrogen across a wider operating range. REFERENCE [1] P.T Aravindhan ,P.T.Anandhan,”Efficiency Analysis of a copper coated SI engine using normal and HHO blended Gasoline under various Loads”.Vol.03,special Issue No: 3,March 2014,2014 IEEE International ,conference on Innovations in Engineering and Technology(ICIET’ 14). [2]Rasik s.kuware,”Effect of hydroxyl (HHO)Gas addition on performance and exhaust emissions in spark ignition(SI)engine-A Review”,vol.05,Issue No:10,oct 2016,pp.17913-17920,International journal of innovative research in science ,Engineering & technology. [3]Kasianantham nanthagopal,”hydrogen enriched compressed natural gas, A futuristic fuel for internal combustion engines “,vol. 15, Issue NO:4,2011,pp.1145- 1154.Thermal science. [4]R.sivabalakrishnan,”study of knocking effect in compression ignition engine with hydrogen as a second fuel “,vol.2014,2013,chinese journal of engineering.(hindawi publishing corporation). [5]Bhavesh v.chauhan,”An experimental investigation of HHO gas & varying compression ratio on performance characteristics of constant speed diesel engine “,vol.13,Issue NO:2,Apr.2016,pp.1141-47.IOSR journal of mechanical & civil engineering (IOSR-JMCE). [6]S.Naveen,”Hydrogen enhanced combustion engine”,vol. 2,Issue NO: 1, April 2014, International journal of mechanical & industrial technology. [7]D.R.Gabhane,”A Review on effect of oxy hydrogen (HHO).Gas addition on the performance of internal combustion engines “,vol.3,Issue No:4,2015,pp.474- 476.IJSRD international journal for scientific research and development. [8]A.vamshi Krishna reddy,”improving the efficiency of I.C engines using secondary fuel”,vol.2,Issue No:06,pp.52- 63.international journal of technology enhancements & emerging engineering research. [9]Kinnary patil ,”Development of electrolysis kit for internal combustion engines “, vol.03, Issue No:08, Aug. 2016, pp. 1056-1063. international research journal of engineering and technology. [10]Antoni jankowski,”Some problems of improvement of fuel efficiency and emissions in internal combustion engines”,Issue No:1-2,pp.333-356.journal of kones internal combustion engines.