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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 01 | Jan-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1056
Influence of flyash on Fineness, Porosity and Permeability of Flyash
blended Cement paste
Priyanka Singh1, N.D.Shah2, P.K.Majumdar3
1Research Scholar, Department of Civil Engineering, C.U.Shah University, Gujarat, India
2Professor & Dean, School of Engineering, P. P. Savani University, Gujarat, India
3Professor, Department of Civil Engineering, C.U.Shah University, Gujarat, India
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract - This paper investigates the effects of the fineness
of flyash cement paste on the porosity and permeability of
mortar mixtures with replacement of cement at different
percentages. The fly ash were used to replace Portlandcement
at replacement percentage of 0% (which was the controlmix),
10%, 20%, 30%, 40%, and 50% by cement weight. Test results
demonstrate that using fly ash as a cement replacement
resulted in a reduction in the maximum temperature rise in
mortar because of the fineness of the fly ash. The effects of the
fineness and shape of fly ash on the porosity and air
permeability of cement pastes were investigated. Portland
cement was outmoded with fly ash at the dosages of 0, 10%,
20%, 30%, 40% and 50% by weight replacement. The results
show that the porosity and air permeability of the pastes are
influenced by the shape, fineness, and replacement level of fly
ash. The permeability of cement fly ash pastes decreases with
the increase in re- placement level and fineness. Decrease in
porosity and permeability are due to a combined effect of the
packing of fine particles, the pozzolanic reactionofflyash,and
the hydration of cement.
Key Words: Flyash, Fineness, Permeability, Porosity,
Cement flyash paste.
1. INTRODUCTION
In designing concrete structures, durability is one of the
most paramount propertiesto be considered, in additament
to the competency of the structure to resist all loads.
Concrete durability depends largely on fluids in form of
liquid or gas mi- grating through hardened concrete.
Concrete is a porous material; ergo, moisture kinetics’ can
occur by flow, diffusion, or absorption. The ingress of
sundry ions, liquid, and/or gas from the environment is
responsible for deterioration and damage of concrete .It is
generally accepted that the pore structure and porosity of
pastes, mortars, or concrete are among the most
consequential properties and vigorously affect both its
mechanical properties (creep, and shrinkage) and convey
properties (permeability, diffusion, and absorption).Convey
properties are intimately cognate to the resistance of
concrete structures to sundry durability quandaries and
controlled by the pore size distribution networkofhardened
cement pastes and concrete. Fly ash is a pozzolanic material
and a by-product from combustion of pulverized coal in an
electricity power plant. Characteristics of fly ash vary due to
coal type and combustion condition. Utilization of this flyash
is still constrained due to the lack of understanding on the
characteristics of fly ash itself and the properties of fly ash
concrete. Albeit many re- searchers investigated the
influences of fly ash on the porosity and air permeability of
coalesced cement pastes, few re- searchers were found
dealing with the fineness and shape of fly ash and their
influences on the properties of hardened cement pastes.
Understanding the effects of the fineness andshapeofflyash
on the porosity and air permeability of cement pastes will
lead to an incrementing utilization of fly ash in concrete.
2. Experimental Program
The chemical composition of cement and flyash with the
percentage is tabulated in Table 1.
Table 1. Chemical composition of cement and flyash
Oxide Composition Cement (%) Fly Ash (%)
SiO2 21.28 56.58
Al2O3 5.6 27.83
Fe2O₃ 3.36 4
CaO 64.64 4.3
MgO 2.06 1.4
SO3 2.14 -
Fineness’s ofcement and fly ash is shown in Table 2. Itcanbe
observed that the fineness of theraw material isincreasing
from cement to fly ash after being processed. From the
Blaine fineness test, the fineness of cement resulted is
3100.43 cm²/g; while the fineness of fly ash as collected is
5502.62 cm²/g. From these results, it can be seen that fly ash
is finer than cement.
Table 2. Fineness of cement and fly ash
Material Fineness (cm²/g)
Cement 3100.43
Fly ash 5502.62
A constant dihydrogen monoxide-to-binder ratio (w/b) of
0.35 was maintained in this study. Cylindrical paste
specimens with 38 mm in diameter and 65 mm in height
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 01 | Jan-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1057
were cast for porosity and air permeability tests. Afterbeing
remedied in saturated lime dihydrogen monoxide for 28
days, the terminuses of samples were cut with a diamond
optically discerned to obtain 50-mm-highcylinders.Samples
were then dried in an oven at 105±5°C for approximately 24
hour until constant weight was reached and kept in a
dessicator with silica gel for cooling for another 24 hour
respectively. The categorical surface area of fly ash is,
however, very high at 8200 m2/kg.
Fig. 1. Cell and specimen holder
High categorical surface area despite kindred median
particle size to that of PC suggests that itssurfaceiseccentric
highly. Concrete surface areas of the medium and fine fly
ashes and ground river sand remotely increase with
incrementing fineness, as expected. There are no standards
for gas permeability tests, a method by which air flow is
utilized to determine the intrinsic permeability of rock is
available in ASTM standard D4525.
A cell permeable meter as shown in Fig. 1. This equipment
was used prosperously in petroleum technology to quantify
the permeability of rock cores was to determine the
permeability of the sample, air at a initial pressure
(upstream pressure) was applied to coerce air to permeate
the length of the sample. The sample was sealed along its
length. The flow rate of air out of the other cessation of the
sample was quantified.
The permeability of the sample was calculated utilizing
Darcy’s law through the cognizance of upstream pressure,
flow rate during test, atmospheric pressure,airviscosity,and
the length and cross section of the sample.
Fig. 2. Relationship between permeability and
reciprocal mean pressure.
Results of porosity of the pastes are plotted in Fig. 2. As
anticipated, the porosity of fly ash pastes decreases with the
increase in fly ash replacement level. The porosity of the
pastes containing fly ash is significantly lower than that of
cement at all replacement levels and ages. The porosities of
cement fly ash pastes with 20% replacement at 28 day is
21.2%respectively. Whereasthe porositiesofcementpastes
ta 0% flyash is 19.1% at 28 days.
Decrement in porosity is mainly a result of the utilization of
fine fly ash. The porosity of fly ash pastes is lower than that
of cement pastes due mainly to the difference in particle
morphology.
The shape and surface of cement are high anomalous since
they are composed at low temperature of the fluidized
combustion system, while those of fly ash are spherical and
the ash has a relatively smooth surface due to high-
temperature combustion.
In integration, fine fly ash particles withal engendered
dispersing and packing effects resulting in a more
homogeneous and denser matrix. Fly ash particles
incremented the available space around cement particles
and expedited hydration reaction. The mechanisms of
reducing the porosity of fly ash pastes, thus, consisted of
hydration, pozzolanic reaction, and dispersing and packing
effects.
Fig 3. Air-Permeability of the cement and flyash paste
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 01 | Jan-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1058
Results of air permeability of the pastes are shown in Fig. 3.
Asconventional, the air permeability of all pastesde- creases
with remedying time as the capillary pores are gradually
reducedresulting fromhydration andpozzolanicreactions.It
can be observed that incorporation of fly ash significantly
amended the air impermeability of the pastes with the
increment in fly ash fineness and supersession levels. It has
been suggested that the presence of fly ash leads to a more
preponderant precipitation of cement gel products in
comparison to that of PC alone. This results in an efficacious
blocking of pores and, thus, avails in reducing permeability.
In addition, pozzolanic reaction of fly ash engenders
supplemental cementitious compounds that block channels,
and fill pore space and, thus, furtherreduce the permeability
of the hardened pastes. The fineness of fly ash is a primary
physical characteristic that influencesthepozzolanicactivity.
The glass content of fine fly ash parti- cles is higher than that
of coarser ones from the same source. When fine fly ash is
incorporated, the pastes are more homogeneousand denser
as a result of pozzolanic reaction and packing effects; the air
permeabilityof the pastesis,consequently,decremented.The
air permeability of fly ash pastesadditionally decreaseswith
the increase in fineness of fly ash.
3. CONCLUSIONS
(1) The porosity and air permeability of the pastes are
influenced by the curing time and incorporation of fine
materials. Reductions in porosity and air permeability of the
pasteswith increasing curing time are a resultoftheincrease
in hydrationof cement. Influencesoftheincorporationoffine
materials arerelated to particle shape, fineness,replacement
level, and degree of pozzolanic activity.
(2) The air permeabilityof cementpastesishigherthanthose
of cement and fly ash pastes at the same porosity. This is due
primarily tothehighly irregular shape and surfaceofcement.
(3) The fly ash is from conventional pulverized coal
combustion and consists of spherical and relatively smooth
surface particles and, thus, produces a good packing of fine
particles. The relatively low permeability of cement flyash
pastes is from a reasonably good packing of fine particles.
(4) The pozzolanic activity of fly ash further reduces the
permeability and porosity of fly ash pastes. The pozzolanic
reactivityof fly ashes alsoincreaseswith theincreaseintheir
finenesses. This contributes to lower porosity and
permeability, as the pozzolanic activity of fine fly ash is
greater than that of the cementparticles.Decreaseinporosity
and permeability are due to a combined effect of the packing
of fine particles, the pozzolanic reaction of fly ash, and the
hydration of cement.
REFERENCES:
1. K. Kiattikomol, C. Jaturapitakkul, and J. Tangpagasit, Effect
of insoluble residue on properties of Portland cement, Cem.
Concr. Res., 30(2000), p.1209.
2. M.I. Khan, Permeability of high performance concrete,
Mater. Civ. Eng., 15(2003), No.1, p.84.
3. S.G. Patil and B. Bhattacharjee, Size and volume
relationship of pore for construction materials, J. Mater.
Civ. Eng., 20(2008), No.6, p.410.
4. J.J. Koller, The determination of the permeability of
concrete to oxygen by the cembureau method - a
recommendation, Mater. Struct., 22(1989), p.225.
5. S. Tsivilis, J. Tsantilas, G. Kakali, E. Chaniotakis, and A.
Sakellariou, The permeability of Portland limestone cement
concrete, Cem. Concr. Res., 33(2003), p.1465.
6. S. Tsivilis, E. Chaniotakis, G. Batis, C. Meletiou , V. Kas-
selouri, G. Kakali, A. Sakellariou, G. Paulakis, and C
Pseimidas, The effect of clinker and limestone quality on the
gas permeability, water absorption and pore structure of
lime- stone cement and concrete, Cem. Concr. Compos.,
21(1999), No.2, p.139.
7. A. Abbas, M. Carcasses, and J.P. Ollivier,Gaspermeabilityof
concrete in relationtoitsdegree of saturation,Mater. Struct.,
32(1999), p.3.
8. M. Carcasses, A. Abbas, T.P. Ollivier, and J. Verdier, An op-
timised precondition procedure for gas permeability meas-
urement, Mater. Struct., 35(2002), p.22.
9. R.K. Dhir, P.C. Hewlett, and Y.N. Chan, Near surface char-
acteristics of concrete: intrinsic permeability, Mag. Concr.
Res., 41(1989), p.87.
10. P. Chindaprasirt, C. Jaturapitakkul, andT. Sinsiri,Effectof
fly ash fineness on compressive strength and pore size of
blended cement paste, Cem. Concr. Compos., 27(2005),No.4,
p.425.
11. R.F.M.Bakker, Permeabilityof blended cementconcretes,
[in] V.M. Malhotra ed., Proceeding of the First International
Conference on Fly Ash, Silica Fume, Slag, and other Mineral
By-products in Concrete, Montebello, 1983, p.589.
12. E.J. Garboczi, Computation materials science of
cement-based materials, Mater. Struct., 26(1993), p.191.
13.E.J. Garboczi, Permeability,diffusivityandmicrostructural
parameters: A critical review, Cem. Concr. Res., 20(1990),
p.591.
14. J. Payá, J. Monzó, E. Peris-Mora, M.V. Borrachero, R. Ter-
cero, and C. Pinillos, Early-strength development of Portland
cement mortars containing air classified fly ash, Cem. Concr.
Res., 25(1995), No.6, p.449.
15. K. Erdogdu and P. Turker, Effect of fly ash particle size on
compressive strength of Portland cement fly ash mortars,
Cem. Concr. Res., 28(1998), No.9, p.1217.

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Influence of Flyash on Fineness, Porosity and Permeability of Flyash Blended Cement Paste

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 01 | Jan-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1056 Influence of flyash on Fineness, Porosity and Permeability of Flyash blended Cement paste Priyanka Singh1, N.D.Shah2, P.K.Majumdar3 1Research Scholar, Department of Civil Engineering, C.U.Shah University, Gujarat, India 2Professor & Dean, School of Engineering, P. P. Savani University, Gujarat, India 3Professor, Department of Civil Engineering, C.U.Shah University, Gujarat, India ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - This paper investigates the effects of the fineness of flyash cement paste on the porosity and permeability of mortar mixtures with replacement of cement at different percentages. The fly ash were used to replace Portlandcement at replacement percentage of 0% (which was the controlmix), 10%, 20%, 30%, 40%, and 50% by cement weight. Test results demonstrate that using fly ash as a cement replacement resulted in a reduction in the maximum temperature rise in mortar because of the fineness of the fly ash. The effects of the fineness and shape of fly ash on the porosity and air permeability of cement pastes were investigated. Portland cement was outmoded with fly ash at the dosages of 0, 10%, 20%, 30%, 40% and 50% by weight replacement. The results show that the porosity and air permeability of the pastes are influenced by the shape, fineness, and replacement level of fly ash. The permeability of cement fly ash pastes decreases with the increase in re- placement level and fineness. Decrease in porosity and permeability are due to a combined effect of the packing of fine particles, the pozzolanic reactionofflyash,and the hydration of cement. Key Words: Flyash, Fineness, Permeability, Porosity, Cement flyash paste. 1. INTRODUCTION In designing concrete structures, durability is one of the most paramount propertiesto be considered, in additament to the competency of the structure to resist all loads. Concrete durability depends largely on fluids in form of liquid or gas mi- grating through hardened concrete. Concrete is a porous material; ergo, moisture kinetics’ can occur by flow, diffusion, or absorption. The ingress of sundry ions, liquid, and/or gas from the environment is responsible for deterioration and damage of concrete .It is generally accepted that the pore structure and porosity of pastes, mortars, or concrete are among the most consequential properties and vigorously affect both its mechanical properties (creep, and shrinkage) and convey properties (permeability, diffusion, and absorption).Convey properties are intimately cognate to the resistance of concrete structures to sundry durability quandaries and controlled by the pore size distribution networkofhardened cement pastes and concrete. Fly ash is a pozzolanic material and a by-product from combustion of pulverized coal in an electricity power plant. Characteristics of fly ash vary due to coal type and combustion condition. Utilization of this flyash is still constrained due to the lack of understanding on the characteristics of fly ash itself and the properties of fly ash concrete. Albeit many re- searchers investigated the influences of fly ash on the porosity and air permeability of coalesced cement pastes, few re- searchers were found dealing with the fineness and shape of fly ash and their influences on the properties of hardened cement pastes. Understanding the effects of the fineness andshapeofflyash on the porosity and air permeability of cement pastes will lead to an incrementing utilization of fly ash in concrete. 2. Experimental Program The chemical composition of cement and flyash with the percentage is tabulated in Table 1. Table 1. Chemical composition of cement and flyash Oxide Composition Cement (%) Fly Ash (%) SiO2 21.28 56.58 Al2O3 5.6 27.83 Fe2O₃ 3.36 4 CaO 64.64 4.3 MgO 2.06 1.4 SO3 2.14 - Fineness’s ofcement and fly ash is shown in Table 2. Itcanbe observed that the fineness of theraw material isincreasing from cement to fly ash after being processed. From the Blaine fineness test, the fineness of cement resulted is 3100.43 cm²/g; while the fineness of fly ash as collected is 5502.62 cm²/g. From these results, it can be seen that fly ash is finer than cement. Table 2. Fineness of cement and fly ash Material Fineness (cm²/g) Cement 3100.43 Fly ash 5502.62 A constant dihydrogen monoxide-to-binder ratio (w/b) of 0.35 was maintained in this study. Cylindrical paste specimens with 38 mm in diameter and 65 mm in height
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 01 | Jan-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1057 were cast for porosity and air permeability tests. Afterbeing remedied in saturated lime dihydrogen monoxide for 28 days, the terminuses of samples were cut with a diamond optically discerned to obtain 50-mm-highcylinders.Samples were then dried in an oven at 105±5°C for approximately 24 hour until constant weight was reached and kept in a dessicator with silica gel for cooling for another 24 hour respectively. The categorical surface area of fly ash is, however, very high at 8200 m2/kg. Fig. 1. Cell and specimen holder High categorical surface area despite kindred median particle size to that of PC suggests that itssurfaceiseccentric highly. Concrete surface areas of the medium and fine fly ashes and ground river sand remotely increase with incrementing fineness, as expected. There are no standards for gas permeability tests, a method by which air flow is utilized to determine the intrinsic permeability of rock is available in ASTM standard D4525. A cell permeable meter as shown in Fig. 1. This equipment was used prosperously in petroleum technology to quantify the permeability of rock cores was to determine the permeability of the sample, air at a initial pressure (upstream pressure) was applied to coerce air to permeate the length of the sample. The sample was sealed along its length. The flow rate of air out of the other cessation of the sample was quantified. The permeability of the sample was calculated utilizing Darcy’s law through the cognizance of upstream pressure, flow rate during test, atmospheric pressure,airviscosity,and the length and cross section of the sample. Fig. 2. Relationship between permeability and reciprocal mean pressure. Results of porosity of the pastes are plotted in Fig. 2. As anticipated, the porosity of fly ash pastes decreases with the increase in fly ash replacement level. The porosity of the pastes containing fly ash is significantly lower than that of cement at all replacement levels and ages. The porosities of cement fly ash pastes with 20% replacement at 28 day is 21.2%respectively. Whereasthe porositiesofcementpastes ta 0% flyash is 19.1% at 28 days. Decrement in porosity is mainly a result of the utilization of fine fly ash. The porosity of fly ash pastes is lower than that of cement pastes due mainly to the difference in particle morphology. The shape and surface of cement are high anomalous since they are composed at low temperature of the fluidized combustion system, while those of fly ash are spherical and the ash has a relatively smooth surface due to high- temperature combustion. In integration, fine fly ash particles withal engendered dispersing and packing effects resulting in a more homogeneous and denser matrix. Fly ash particles incremented the available space around cement particles and expedited hydration reaction. The mechanisms of reducing the porosity of fly ash pastes, thus, consisted of hydration, pozzolanic reaction, and dispersing and packing effects. Fig 3. Air-Permeability of the cement and flyash paste
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 01 | Jan-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1058 Results of air permeability of the pastes are shown in Fig. 3. Asconventional, the air permeability of all pastesde- creases with remedying time as the capillary pores are gradually reducedresulting fromhydration andpozzolanicreactions.It can be observed that incorporation of fly ash significantly amended the air impermeability of the pastes with the increment in fly ash fineness and supersession levels. It has been suggested that the presence of fly ash leads to a more preponderant precipitation of cement gel products in comparison to that of PC alone. This results in an efficacious blocking of pores and, thus, avails in reducing permeability. In addition, pozzolanic reaction of fly ash engenders supplemental cementitious compounds that block channels, and fill pore space and, thus, furtherreduce the permeability of the hardened pastes. The fineness of fly ash is a primary physical characteristic that influencesthepozzolanicactivity. The glass content of fine fly ash parti- cles is higher than that of coarser ones from the same source. When fine fly ash is incorporated, the pastes are more homogeneousand denser as a result of pozzolanic reaction and packing effects; the air permeabilityof the pastesis,consequently,decremented.The air permeability of fly ash pastesadditionally decreaseswith the increase in fineness of fly ash. 3. CONCLUSIONS (1) The porosity and air permeability of the pastes are influenced by the curing time and incorporation of fine materials. Reductions in porosity and air permeability of the pasteswith increasing curing time are a resultoftheincrease in hydrationof cement. Influencesoftheincorporationoffine materials arerelated to particle shape, fineness,replacement level, and degree of pozzolanic activity. (2) The air permeabilityof cementpastesishigherthanthose of cement and fly ash pastes at the same porosity. This is due primarily tothehighly irregular shape and surfaceofcement. (3) The fly ash is from conventional pulverized coal combustion and consists of spherical and relatively smooth surface particles and, thus, produces a good packing of fine particles. The relatively low permeability of cement flyash pastes is from a reasonably good packing of fine particles. (4) The pozzolanic activity of fly ash further reduces the permeability and porosity of fly ash pastes. The pozzolanic reactivityof fly ashes alsoincreaseswith theincreaseintheir finenesses. This contributes to lower porosity and permeability, as the pozzolanic activity of fine fly ash is greater than that of the cementparticles.Decreaseinporosity and permeability are due to a combined effect of the packing of fine particles, the pozzolanic reaction of fly ash, and the hydration of cement. REFERENCES: 1. K. Kiattikomol, C. Jaturapitakkul, and J. Tangpagasit, Effect of insoluble residue on properties of Portland cement, Cem. Concr. Res., 30(2000), p.1209. 2. M.I. Khan, Permeability of high performance concrete, Mater. Civ. Eng., 15(2003), No.1, p.84. 3. S.G. Patil and B. Bhattacharjee, Size and volume relationship of pore for construction materials, J. Mater. Civ. Eng., 20(2008), No.6, p.410. 4. J.J. Koller, The determination of the permeability of concrete to oxygen by the cembureau method - a recommendation, Mater. Struct., 22(1989), p.225. 5. S. Tsivilis, J. Tsantilas, G. Kakali, E. Chaniotakis, and A. 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