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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1491
DURABILITY OF CONCRETE BY ADDING BASALT FIBRE
T. Parthiban1, G. Pavithran2, C. Pradeep3, BA. Praveen Kumar4, Mrs. Devi S5.
1,2,3,4U.G Student, Dept. of Civil Engineering, Adhiyamaan College of Engineering. Hosur, Tamilnadu, India.
5Asst professor, Dept. of Civil Engineering, Adhiyamaan College of Engineering. Hosur, Tamilnadu, India
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract – Basalt fiber is a high performance non-metallic
fiber made from basalt rock melted at high temperature.
Basalt fibers do not contain any other additives in a single
producing process which gives additional advantage in cost.
Basalt fibers have no toxic reaction with air or water and are
non-combustible and explosion proof. In this study, trial test
for concrete with basalt fiber [0%.1%,2%] are conducted to
show the difference in durability parameters. Rapid Chloride
penetration[RCPT], WaterpermeabilityTest [WPT], Sorptivity
test were conducted for the concrete mix. Thetestresults show
that concrete with basalt fiber have better durability
parameters then the normal concrete.
Key Words: Basalt fiber, concrete, durability.
1. INTRODUCTION
Today there is very significant growth developed in the
manufacture of many composite materials. For this purpose,
industry is trying to find the new material which can benefit
them both in commercial and economic way. Sustainability,
energy conservation, corrosion risk, environment is the
important when new product is manufactures.
Durability is the ability to last a long time without significant
deterioration. Concrete resists weathering action, chemical
attack, and abrasion whilemaintainingitsdesiredengineering
properties. Different concretes require different degrees of
durability depending on the exposure environment and the
properties desired. Adding basalt fiber to the concrete might
increase the durability in all aspects.
2. MATERIALS FOR PRODUCTION OF CONCRETE
WITH BASALT FIBER
2.1 Basalt fiber
Basalt fiber is a material made from extremely fine fibers of
basalt, which is composed of the minerals plagioclase,
pyroxene and olivine. It is similar to fiberglass,having better
physicomechanical properties than fiberglass, but being
significantly cheaper than carbon fiber. It is used as a
fireproof textile in the aerospace and automotive industries
and can be used as a composite to produce products such as
camera tripod. The manufacture of basalt fiber requires the
melting of the quarried basalt rock at about 1400 Celsius.
The molten rock is then extruded through small nozzles at
produce continuous filaments of basaltfiber. Therearethree
main manufacturing techniques, which are centrifugal-
blowing, centrifugal-multiroleanddie-blowing.Thetypically
have a filament diameter of between 9 and 13 µm.
2.2. Coarse aggregate
Aggregates of size 20mm and 12.5 mm were used. Tests
were conducted to determine various properties of coarse
aggregate. The coarse aggregate used is of specific gravity
2.80 and bulk density 1652 Kg/m3
2.3. Fine aggregates
Crushed stone [M. sand]- Zone II withFM of 2.99 is used. The
M. sand used is of specific gravity 2.67.
2.4.Cement
Cement is a binder, substance used in construction that sets,
harden and adheres to other materials, binding them
together. Cement is seldom used solely, but is used to bind
sandand gravel together.Cementisusedwithfineaggregates
to produce mortar for masonry.
3. DETAILS FOR EXPERIMENTAL WORK
3.1. Preparation of test specimen
The test specimen was casted in cast-iron steel moulds. The
ingredients required for moulding were weighed in digital
balance and placed in pan mixer machine for mixing in dry
condition. The investigation was carried out with standard
mix M25 [1:1:2] with water cement ratio 0.52. Thisisdoneto
know the inclusion of basalt fiber in optimum proportion in
construction activities using cement concrete.
For this purpose, 3 concrete sample were mixed with
proportion as follows:
Sample 1 – M25 grade with 0% of basalt fiber by cement
weight
Sample 2 – M25 grade with 1% of basalt fiber by cement
weight
Sample 3 – M25 grade with 2% of basalt fiber by cement
weight
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1492
3.2 Water permeability test
Three sample of concrete each with cube size
150x150x150mm is roughened and the remaining portionis
sealed with cement paste.
The specimensare curedfor28daysandthenwaterpressure
is applied on the middle roughened portion so thatwatercan
penetrate inside the concrete and at the pressure of
5kgcm2.
After this, the specimen are split to know the penetration of
water. The specimen are split in compression machine by
applyingconcentratedload at twodiagonallyoppositepoints
slightly away from central axis. The average of three
maximum values of penetration is calculated. The depth of
penetration of water should not be more than 25mm
otherwise the specimen are considered to be failed in
permeability test.
Permeability of concrete can be minimized by adopting low
water-content ratio, ensuring proper compactionand curing
of concrete.
TABLE-1: Water Permeability Test Values
TRIAL
MIX NO
DEPTH
PENETRATION IN
mm
AVERAGE
DEPTH
PENETRATION
IN mm
0%
30
2522
23
1%
20
1820
15
2%
17
1922
18
CHART-1: Water front Vs samples of 0%, 1% and 2% of
basalt fiber added concrete
25
18 19
0
5
10
15
20
25
30
sample 1 sample 2 sample 3
test samples
waterpermeabilityinmm
.
3.3 Rapid Chloride Permeability Test
This test is conducted according to ASTM C1202
standards. The concrete slice with 100mm dia and 50mm
thickness is drilled from the concrete specimen for the test.
Between two test cells, stainless steel meshisplacedanditis
tightened.
After that, place the concrete sample between the cell and
tighten the four corners of the cell with nuts. 0.3% of NaOH
solution and 3% of NaCl solution are added in the cell
respectively.
The cables are connected between the cells and multimeter,
after that 60 volts of current were passed from DC current
meter.
The volt ammeter reading is noted for 6 hours attheinterval
of 30 minutes each.
Average current flowing through one cell is calculated by,
I = 900*2*I cumulative coulombs.
ICUMULATIVE
=I0+I30+I60+I90+I120+I150+I180+I210+I240+I270+I300+I330+I360
where
In=current readings in “n” minute in mA
n=0,30,60……….360minutes
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1493
Table-2: Rapid Chloride Penetration Test Values
TRIAL MIX CHLORIDE
PERMEABILITY
[coulombs]
0% 3612
1% 2472
2% 3738
3612
2472
3738
0
1000
2000
3000
4000
sample 1 sample 2 sample 3
test samples
coulombspassed
CHART-2: Coulombs passed across samples of 0%, 1%
and 2% of basalt fiber added concrete
3.4 Sorptivity Test
Sorptivity test is used to determine the rate of absorption in
the capillary suction. The specimen size of 100mm diameter
and 50mm thickness were drilled from the specimen. The
drilled specimen were kept in the oven at temperature of
100°C ± 10°C for 7 days, after that the specimen were
drowned with water level not more than 5mm above. Flow
from perennial surface is prevented by sealing it with
suitable epoxy coating. The quantity of waterabsorbedin 30
minutes are measured by weighing the specimen on balance
weighing. Surface water on the specimen was wiped with
dampened tissue and its weighing operation was completed
within 30 seconds.
I=S.t1/2
where s= sorptivity in mm
t= elapsed time in minute
I=Δw/Ad
Δw= change in weight=W2-W1
W1=oven dry weight of cylinder in gm
W2=weight of cylinder after 30 minutes
capillary suction of water in gm
A=surface area of specimen through which
water penetrated
d= density of water
Table-3: Sorptivity test values
TRIAL MIX ABSORPTION
[mm]
AVERAGE[mm]
0% 1.75 1.63
1.61
1.54
1% 1.75 1.68
1.62
1.67
2% 2.31 1.89
1.79
1.57
TRIAL MIX ABSORPTION [%] AVERAGE [%]
0% 4.18 4.01
4.10
3.74
1% 3.89 3.95
3.98
3.98
2% 4.93 4.21
3.86
3.83
1.63
1.68
1.89
1.5
1.55
1.6
1.65
1.7
1.75
1.8
1.85
1.9
1.95
sample 1 sample 2 sample 3
test samples
WATER
ABSORPTIO
N IN mm
CHART-3: Average water absorption by test specimen.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1494
4.01
3.95
4.21
3.8
3.85
3.9
3.95
4
4.05
4.1
4.15
4.2
4.25
sample 1 sample 2 sample 3
test samples
avg % of
water
absorption
CHART 4-% of water absorption by test specimens
4. CONCLUSIONS
Based in experimental investigation carriedoutinthiswork,
the following conclusion can be drawn:
1. In water permeability test the minimum value is
attained at 1% of trial mix, the penetration depth is
about 18mm which is very low when compared
with 0% trial mix as fiber arrests the formation of
micro cracks the permeability of concrete is
reduced.
2. In rapid chloride penetration test, the optimum
value is attained at 1% of trial mix. After that the
chloride contact tends to increase.
3. In sorptivity test, the water absorption is less in 1%
of trial mix, so the optimum value is attained at 1%
of trial mix.
4. From the above test results wefoundthatdurability
parameter holds good when 1% of basalt fiber is
replaced with cement weight.
5. REFERENCES
[1] Dariushhajizadehasl, “Application Of Nano-Silica In
Concrete To Improve Its Mechanical PropertiesAnd
Durability: A Review,” International Journal of
Recent Scientific Research Vol. 7, Issue, 6, pp.
12251-12254, June, 2016.
[2] G.V. Ramana, Malsani Potharaju, N. V. Mahure and
Murari Ratnam, “Strength and durability studies of
multi blended concretescontainingflyashandsilica
fume,” The Indian Concrete Journal, pp. 53-65,
Mar,2016.
[3] Hemalatha, Leema Rose, “Experimental Study Of
Durability Of Glass Fibre Concrete,” International
Research Journal Of Engineering,Vol.03,Issue: 04,
pp. 2285-2289April-2016.
[4] N. Ganesan, Bharati Raj. J and A.P. Shashikala,
“Strength and durability studies of self compacting
rubberised concrete ,”The Indian Concrete Journal,
pp. 15-24, Sep 2012 .
[5] Ramkrishna V & panchalm R. A new construction
materials and durability of concrete structures
[6] Roshni K G , Vineeth P C, “Strength and Durability
Studies on Concrete Containing Foundry Sand and
GGBS “International Journal of Research in Advent
Technology (E-ISSN: 2321-9637) Special Issue
International Conference on Technological
Advancements in Structures and Construction
“TASC- 15”, 10-11 June 2015.
[7] International journals of research in engineering
and technology.
[8] M.S. Shetty [Handbook of concrete technology]

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Basalt Fibre Improves Concrete Durability

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1491 DURABILITY OF CONCRETE BY ADDING BASALT FIBRE T. Parthiban1, G. Pavithran2, C. Pradeep3, BA. Praveen Kumar4, Mrs. Devi S5. 1,2,3,4U.G Student, Dept. of Civil Engineering, Adhiyamaan College of Engineering. Hosur, Tamilnadu, India. 5Asst professor, Dept. of Civil Engineering, Adhiyamaan College of Engineering. Hosur, Tamilnadu, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract – Basalt fiber is a high performance non-metallic fiber made from basalt rock melted at high temperature. Basalt fibers do not contain any other additives in a single producing process which gives additional advantage in cost. Basalt fibers have no toxic reaction with air or water and are non-combustible and explosion proof. In this study, trial test for concrete with basalt fiber [0%.1%,2%] are conducted to show the difference in durability parameters. Rapid Chloride penetration[RCPT], WaterpermeabilityTest [WPT], Sorptivity test were conducted for the concrete mix. Thetestresults show that concrete with basalt fiber have better durability parameters then the normal concrete. Key Words: Basalt fiber, concrete, durability. 1. INTRODUCTION Today there is very significant growth developed in the manufacture of many composite materials. For this purpose, industry is trying to find the new material which can benefit them both in commercial and economic way. Sustainability, energy conservation, corrosion risk, environment is the important when new product is manufactures. Durability is the ability to last a long time without significant deterioration. Concrete resists weathering action, chemical attack, and abrasion whilemaintainingitsdesiredengineering properties. Different concretes require different degrees of durability depending on the exposure environment and the properties desired. Adding basalt fiber to the concrete might increase the durability in all aspects. 2. MATERIALS FOR PRODUCTION OF CONCRETE WITH BASALT FIBER 2.1 Basalt fiber Basalt fiber is a material made from extremely fine fibers of basalt, which is composed of the minerals plagioclase, pyroxene and olivine. It is similar to fiberglass,having better physicomechanical properties than fiberglass, but being significantly cheaper than carbon fiber. It is used as a fireproof textile in the aerospace and automotive industries and can be used as a composite to produce products such as camera tripod. The manufacture of basalt fiber requires the melting of the quarried basalt rock at about 1400 Celsius. The molten rock is then extruded through small nozzles at produce continuous filaments of basaltfiber. Therearethree main manufacturing techniques, which are centrifugal- blowing, centrifugal-multiroleanddie-blowing.Thetypically have a filament diameter of between 9 and 13 µm. 2.2. Coarse aggregate Aggregates of size 20mm and 12.5 mm were used. Tests were conducted to determine various properties of coarse aggregate. The coarse aggregate used is of specific gravity 2.80 and bulk density 1652 Kg/m3 2.3. Fine aggregates Crushed stone [M. sand]- Zone II withFM of 2.99 is used. The M. sand used is of specific gravity 2.67. 2.4.Cement Cement is a binder, substance used in construction that sets, harden and adheres to other materials, binding them together. Cement is seldom used solely, but is used to bind sandand gravel together.Cementisusedwithfineaggregates to produce mortar for masonry. 3. DETAILS FOR EXPERIMENTAL WORK 3.1. Preparation of test specimen The test specimen was casted in cast-iron steel moulds. The ingredients required for moulding were weighed in digital balance and placed in pan mixer machine for mixing in dry condition. The investigation was carried out with standard mix M25 [1:1:2] with water cement ratio 0.52. Thisisdoneto know the inclusion of basalt fiber in optimum proportion in construction activities using cement concrete. For this purpose, 3 concrete sample were mixed with proportion as follows: Sample 1 – M25 grade with 0% of basalt fiber by cement weight Sample 2 – M25 grade with 1% of basalt fiber by cement weight Sample 3 – M25 grade with 2% of basalt fiber by cement weight
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1492 3.2 Water permeability test Three sample of concrete each with cube size 150x150x150mm is roughened and the remaining portionis sealed with cement paste. The specimensare curedfor28daysandthenwaterpressure is applied on the middle roughened portion so thatwatercan penetrate inside the concrete and at the pressure of 5kgcm2. After this, the specimen are split to know the penetration of water. The specimen are split in compression machine by applyingconcentratedload at twodiagonallyoppositepoints slightly away from central axis. The average of three maximum values of penetration is calculated. The depth of penetration of water should not be more than 25mm otherwise the specimen are considered to be failed in permeability test. Permeability of concrete can be minimized by adopting low water-content ratio, ensuring proper compactionand curing of concrete. TABLE-1: Water Permeability Test Values TRIAL MIX NO DEPTH PENETRATION IN mm AVERAGE DEPTH PENETRATION IN mm 0% 30 2522 23 1% 20 1820 15 2% 17 1922 18 CHART-1: Water front Vs samples of 0%, 1% and 2% of basalt fiber added concrete 25 18 19 0 5 10 15 20 25 30 sample 1 sample 2 sample 3 test samples waterpermeabilityinmm . 3.3 Rapid Chloride Permeability Test This test is conducted according to ASTM C1202 standards. The concrete slice with 100mm dia and 50mm thickness is drilled from the concrete specimen for the test. Between two test cells, stainless steel meshisplacedanditis tightened. After that, place the concrete sample between the cell and tighten the four corners of the cell with nuts. 0.3% of NaOH solution and 3% of NaCl solution are added in the cell respectively. The cables are connected between the cells and multimeter, after that 60 volts of current were passed from DC current meter. The volt ammeter reading is noted for 6 hours attheinterval of 30 minutes each. Average current flowing through one cell is calculated by, I = 900*2*I cumulative coulombs. ICUMULATIVE =I0+I30+I60+I90+I120+I150+I180+I210+I240+I270+I300+I330+I360 where In=current readings in “n” minute in mA n=0,30,60……….360minutes
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1493 Table-2: Rapid Chloride Penetration Test Values TRIAL MIX CHLORIDE PERMEABILITY [coulombs] 0% 3612 1% 2472 2% 3738 3612 2472 3738 0 1000 2000 3000 4000 sample 1 sample 2 sample 3 test samples coulombspassed CHART-2: Coulombs passed across samples of 0%, 1% and 2% of basalt fiber added concrete 3.4 Sorptivity Test Sorptivity test is used to determine the rate of absorption in the capillary suction. The specimen size of 100mm diameter and 50mm thickness were drilled from the specimen. The drilled specimen were kept in the oven at temperature of 100°C ± 10°C for 7 days, after that the specimen were drowned with water level not more than 5mm above. Flow from perennial surface is prevented by sealing it with suitable epoxy coating. The quantity of waterabsorbedin 30 minutes are measured by weighing the specimen on balance weighing. Surface water on the specimen was wiped with dampened tissue and its weighing operation was completed within 30 seconds. I=S.t1/2 where s= sorptivity in mm t= elapsed time in minute I=Δw/Ad Δw= change in weight=W2-W1 W1=oven dry weight of cylinder in gm W2=weight of cylinder after 30 minutes capillary suction of water in gm A=surface area of specimen through which water penetrated d= density of water Table-3: Sorptivity test values TRIAL MIX ABSORPTION [mm] AVERAGE[mm] 0% 1.75 1.63 1.61 1.54 1% 1.75 1.68 1.62 1.67 2% 2.31 1.89 1.79 1.57 TRIAL MIX ABSORPTION [%] AVERAGE [%] 0% 4.18 4.01 4.10 3.74 1% 3.89 3.95 3.98 3.98 2% 4.93 4.21 3.86 3.83 1.63 1.68 1.89 1.5 1.55 1.6 1.65 1.7 1.75 1.8 1.85 1.9 1.95 sample 1 sample 2 sample 3 test samples WATER ABSORPTIO N IN mm CHART-3: Average water absorption by test specimen.
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 09 | Sep -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1494 4.01 3.95 4.21 3.8 3.85 3.9 3.95 4 4.05 4.1 4.15 4.2 4.25 sample 1 sample 2 sample 3 test samples avg % of water absorption CHART 4-% of water absorption by test specimens 4. CONCLUSIONS Based in experimental investigation carriedoutinthiswork, the following conclusion can be drawn: 1. In water permeability test the minimum value is attained at 1% of trial mix, the penetration depth is about 18mm which is very low when compared with 0% trial mix as fiber arrests the formation of micro cracks the permeability of concrete is reduced. 2. In rapid chloride penetration test, the optimum value is attained at 1% of trial mix. After that the chloride contact tends to increase. 3. In sorptivity test, the water absorption is less in 1% of trial mix, so the optimum value is attained at 1% of trial mix. 4. From the above test results wefoundthatdurability parameter holds good when 1% of basalt fiber is replaced with cement weight. 5. REFERENCES [1] Dariushhajizadehasl, “Application Of Nano-Silica In Concrete To Improve Its Mechanical PropertiesAnd Durability: A Review,” International Journal of Recent Scientific Research Vol. 7, Issue, 6, pp. 12251-12254, June, 2016. [2] G.V. Ramana, Malsani Potharaju, N. V. Mahure and Murari Ratnam, “Strength and durability studies of multi blended concretescontainingflyashandsilica fume,” The Indian Concrete Journal, pp. 53-65, Mar,2016. [3] Hemalatha, Leema Rose, “Experimental Study Of Durability Of Glass Fibre Concrete,” International Research Journal Of Engineering,Vol.03,Issue: 04, pp. 2285-2289April-2016. [4] N. Ganesan, Bharati Raj. J and A.P. Shashikala, “Strength and durability studies of self compacting rubberised concrete ,”The Indian Concrete Journal, pp. 15-24, Sep 2012 . [5] Ramkrishna V & panchalm R. A new construction materials and durability of concrete structures [6] Roshni K G , Vineeth P C, “Strength and Durability Studies on Concrete Containing Foundry Sand and GGBS “International Journal of Research in Advent Technology (E-ISSN: 2321-9637) Special Issue International Conference on Technological Advancements in Structures and Construction “TASC- 15”, 10-11 June 2015. [7] International journals of research in engineering and technology. [8] M.S. Shetty [Handbook of concrete technology]