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DESIGN AND FABRICATION OF ROAD CLEANING AND SCRAP COLLECTING MACHINE
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2152 DESIGN AND FABRICATION OF ROAD CLEANING AND SCRAP COLLECTING MACHINE Pravin Kokitakar1, Rachana Desai2, Yuvraj Ghode3, Umesh Misal4, Mhalappa Rupnur5, Avadhut Maskar6. 1Assistant Professor, Mechanical Engineering, Dr. A.D. Shinde College of Engineering, Gadhinglaj, Maharashtra , India 2,3,4,5,6UG Scholar, Mechanical Engineering, Dr. A.D. Shinde College of Engineering, Gadhinglaj, Maharashtra, India. ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - Cleaning is the predominant fundamental want for all human beings and it is essential for every day routine process. The conventional street cleaning machine is most broadly used in many purposes suchasexampleroads, railway stations, airports, hospitals, Bus stands, in multi floor buildings, faculties etc. additionally this laptop makes use of human power for its working operation. In our assignmentwe are aimed to use without problems handy substanceswithlow price and it can be effortlessly fabricated and convenient to use and control. It is the higher choice for traditionalmachine. It has been patron to enable these substances to fall on the flooring and the laptop from which they would be brushed upon the floor. At some later length these substances wouldbe swept up and disposed of as sweepings. The intention of this mechanical engineering task is to fabricate a scrap gathering robot. Since entire automation is very complicated and even lookup amenities haven’t come up with one, you better plan one that is operated by using a remote control which is both wireless or not. Key Words: Scrap, Clean, Machine, Road. 1. INTRODUCTION In latest years, cleanliness is turning into an essential thing for betterment of nation. To guide to reason we have carried out a study, put together a layout and working of street cleaning vehicle. In current years, most of the humans decide on to use trains or buses for commuting and for this reason these locations are littered with biscuits covers, cold drink bottles etc. Hence, it is essential to clean the bus stands and railways stations at regular interval. There is no one single cleaning technique that isappropriate for all areas and occasions and effective cleaning reliesupon upon type of cleaning device, cleaning method and additionally the equipment need to be user friendly. However in India, unemployment is greater and consequently there is a want to increase much less labour oriented cleaning machine. Cleaning machine is method to deliver effortless in time efficient cleaning of roads, bymeansofloweringhuman efforts. The simple concept to generate machine which works on basic principle of physics, the use of mechanical, vehicle component and devices. This device is help to smooth roads in minimal time. 2. OBJECTIVES The development road cleaning and Scrap collecting machine is a great deal more cost-effective than the Traditional methods. The fabricated machine can serve twin purposes, it can be managed permanently at a stationary position or it could be shifted from one region to some other as the case might also be. One excellent advantage to be derived from the use of this machine is the cost of running it minimal. The simplicity of operation of this laptop ensures that no too a great deal technical abilities requiredrunningit. When the computer is nicely maintained, its durability is guaranteed. • To improve a machine that helps in convenient and quick cleaning. • To eliminatethe dirt from street by meansoftheuse of scrubber which is rotate • By the usage of wheel motion and it gather into collection tank. • To provide the alternative technique for road cleaning. • To minimize the labors effort and save the working time. • To minimize the cost of machine. • To make surroundings sanitary. 2. PROBLEAM STATEMENT Now, peopleare employedtodothisstuffhoweverit is not possible to work continuously for workers. So this is time consuming and additionally expensive method due to the fact of employee’s salary. The important aspect is disposing of traffic problem due to the fact of less manpower as properly as accident. Therefore we decided to design and enhance such a computing device that minimize the human
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2153 efforts and retailer the time.Thewalkingvalueofcomputeris low and preliminary price of laptop is blanketed by using saving of people salary. 3. METHODOLOGY In this paper by literature review we found some basic idea of scrap collecting model specification and prepared model in Catia initially prepared different parts of model then assembled it as showninfigure.andcomponents of our machine are as follows: 3.1. Scrubber The supply start from dc motor is running than Scrubber is rotated at same rpm or speed of motor. The scrubber is certainly in contact with scrap, dust, grime beside the street divider. Diameter of scrubber is 3.5 inch, nylon material is used. In challenge two scrubber used for cover the distance of vicinity and clean maximum working space. Fig. 3.1 Scrubber 3.2. Brush The cleansing brush is placed at outdoor of the computing device and it is set up on theshaftwhichisturned around with the assist of chain and sprocket unit. The primary work of the brush is to push the Garbage into storage tank Brushes used for cleaning come in a number of sizes, ranging from that of a toothbrushtherearebrushes for cleaning tiny cracks and crevices and brushes for cleaning large warehouse floors. Fig. 3.2 Brush Brushes perform a multitude of cleaning tasks. For example, brushes gently dust the tiniest figurine,theygetrid of dirt from tires, and they take away the dirt and debris found on floors with the help of a dust pan. Specific brushes are used for diverse activities from cleaning vegetables, as a bathroom brush, washing glass, cleaning tiles, and as a mild abrasive for sanding. 3.3. DC Motor A DC motor is any of a type of rotary electrical machines that converts direct current electrical energy into mechanical energy. The most common types rely on the forces produced through magnetic fields. Nearly all types of DC motors have some inner mechanism, either electromechanical or electronic, to periodically change the direction of current flow in part of the motor. Fig 3.3 DC Motor DC motors had been the first type widelyused,since they could be powered from existing direct-current lighting power distribution systems. A DC motor's speed can be controlled over a wide range, using either a variable supply voltage or through changing the strength of current in its field windings. Small DC motors are used Variety of applications like tools and toys etc. The universal motor can operate on direct current but is a lightweight motor usedfor portable power equipment and appliances. Larger DC motors are used in propulsion of Hybrid vehicles, elevator and hoists, or in drives for Mechanical Industries. 3.4. DC Motor An electric powered batteryisa systemconsistingof one or greater electrochemical cells with exterior connections. When a battery is presenting electric powered power, its superb terminal is the cathode and its terrible terminal is the anode. The terminal marked badisthesupply of electrons that when related to an exterior circuit will float and supply power to an exterior device. When a battery is
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2154 linked to an exterior circuit, electrolytes are capable to pass as ions within, permitting the chemical reactions to be carried out at the separate terminals and so supplypower to the exterior circuit. It is the motion of these ions inside the battery which lets in modern-day to float out of the battery to function work. Fig. 3.4 DC Motor All the DC gear motors works on the DC power, Hence the vehicle propel via the DC source it self .12V batteries are employed to make the vehicle propel. The Robotic Arm additionally works on the DC power. All the motions of the Arm are controlled via a manage panel which employs 12V battery. 3.5. Plastic Wheel In its primitive form, a wheel is a round block of a tough and long lasting fabric at whose core has been boreda round hole via which is positioned an axle bearing about which the wheel rotates when a moment is applied by using gravity or torque to the wheel about its axis, therebymaking together one of the six easy machines. When positioned vertically underneath a load- bearing platform or case,the wheel turningonthehorizontal axle makes it feasible to transport heavy loads; when positioned horizontally, the wheel turningonitsvertical axle makes it feasible to manage the spinning motion used to shape materials. When hooked up on a column connected to a rudder or a chassis mounted on different wheels, one can manipulate the direction of a vessel or vehicle.When related to a crank, the wheel produces or transmits energy. Fig. 3.5 Plastic Wheel 3.6. Button Remote In electronics, a faraway manipulateisa component of an electronic device used to operate the device from a distance. A faraway control is especially a convenience feature for the user, and can permitoperation ofgadgetsthat are out of handy attain for direct operation of controls. In some cases, far flung controls allow a person to operate a device that they in any other case would now not be in a position to reach, as when a storage door opener is precipitated from backyard or when a Digital Light Processing projector that is mounted on a high ceiling is controlled through a man or woman from the ground level. Fig. 3.5 Plastic Wheel Present-day remote controls are commonly consumer infrared devices to control functions such aselectricitystart, turn right and left, track change, speed, or other aspects varying from device to device. Remote controls for these devices are typically small handheld. For many devices, the remote control contains all the feature controls while the
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2155 controlled device itself has only a handful of essential main controls. The faraway control code, and therefore the required far flung manage device, is typically specific to a product line, but there are common remotes, which emulate the remote control made for most main brand devices. Remote control has constantly evolved and advanced in the 2000s to consist of Bluetooth connectivity, motion sensor- enabled skills and voice control. 3.7. NUT BOLT Nut and bolt are commonly used in mechanical work, in our model dust and scrap collecting duct or trolley mounted in midlevel of four channel frame various condition working area not plane and threaten other component inroadonthis time collecting trolley left (ground level surface) adjust or set our required space in ground and bottom of trolley. CAD Model of our prepared machnie is as shown in below fig 3.4, Isometric View, Fig 3.5 Front View and Fig 3.6 Top View. Fig 3.4 Isometric View Fig 3.5 Front View Fig 3.6 Top View 4. OBSERVATION When power supply is on the DC motor starts running then the two attached scrubber is rotating at same speed of motor. At same time middle cleaning brush is start rotating with the help of chains and sprocket unit. It pushes the scrap into storage tank and clean floor. Fig.4.1 Machine
5.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2156 5. CONCLUSION A mechanical setup is designed with synergies of pneumatics and mechanical structures to provide efficient cleaning, both at flooring and the road surfaces. This project works implements the manually operated eco-friendly avenue cleaner for avenue cleansing that lowering the cost, human efforts as nicely as time. It is the pleasant choice for computerized avenue cleansing computing device at some point of energy crisis.Theeasymechanismsemployedin this device makes the car less complicated for operation. This layout of eco-friendly street cleansingmachine can be used to smooth any type of far off places. There is a want of a brush which operates automatically. As nicely as affords new add on of sanitization of road. Successfully designed, analyzed and fabricated. This undertaking works implements the manually operated eco- pleasant avenue cleaner for avenue cleansing thatdecreasingthecost,human efforts as properly as time. It is the nice choice for automatic avenue cleansing computer at some point of energy crisis. It is located that the current street cleansing machines makes use of petrol and diesel. It can purpose air pollution and additionally the vibration produced in the computingdevice reasons noise pollution. While guide cleansing may additionally motive healthful trouble as the man or woman immediately comes in contact with dust. Also, the shoulder trouble due to constantly sweeping occurs. A manually operated eco-friendly avenue cleaner is an choice notion for fending off such problems. The manually operated eco- friendly avenue cleaner can work verycorrectlywithadmire to masking area, time and fee of street cleaning manner in contrast with the present machineries. It was once considered whilst trying out of machine,thatthecleansingis much less fantastic the place the street looks to be very difficult and damaged. 6. RESULT 1. By using this scrap collecting we can save the time and money. 2. We can easily handle this machine in the hospitals and various industrial area to collect hazardous waste. 3. It reduces manpower. 4. It is a power consuming. 5. It works skillfully and effetely. REFERENCES [1] Muhammad Kashishaikh Ghaffar,M.AadrilArshad,Nanad kishor S. Kale, Prof. D.M.Ugle (IJAERD, April 2018), Design & development floor cleaning machine. [2] V.Kaliaselavn, P.Jagadeseswaran, M.Gopi, B. Rahulraj (Nexgen Technologies, Jan 2018), Fabrication of modern road cleaning vehicle. [3] Ashish Patil, Pranav Patil, Jaywant Patil, Rohit Ingawale, Amar Patil (IRJET, April 2018), Design & development of road side cleaning machine. [4] Praveen H, Harish Gowda, Anil G Ramageri, Prasana Kulkarni (IJRASET, May 2018), Design and fabrication of multipurpose ecofriendly cleaning machine. [6] Prof. Dr. A. Muniraj, Arvind, K. Kadamban, T. Tirumalai Balaji. Design & Analysis of manually operated ecofriendly road cleaner (IJARTET, April 2017) [7] Prof.RohidasWaykole, Mr.Vedang Pujari,Mr.AjayPawar, Mr.Umakant Patil, Electromagnetic Scrap collecting machine with vacuum system. (IRJET, May 2018) [8] Naveen Kumar, Ayush Goel, Vipul Verma, Peeyush B Gupta, Vishal Gupta, Review on the Development of road cleaning and scrap collection vehicle. (IJTSRD, April 2019) [5] A.V.V.Mukesh, DR. M Varaprasada Rao, Chaitanya MSRK, (IJESR, Feb 2016), Design and development of simplified road cleaning machine, modified technology. Pravin Kokitakar, Assistant Professor, Dr. A. D. Shinde College of Engineering, Gadhinglaj, Maharashtra India. Miss. Rachana Desai UG Scholar, Dr. A. D. Shinde College of Engineering, Gadhinglaj, Maharashtra India. Mr. Yuvraj Ghode UG Scholar, Dr. A. D. Shinde College of Engineering, Gadhinglaj, Maharashtra India. BIOGRAPHIES Mr. Umesh Misal UG Scholar, Dr. A. D. Shinde College of Engineering, Gadhinglaj, Maharashtra India.
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 07 | July 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2157 Mr. Mhalappa Rupnur UG Scholar, Dr. A. D. Shinde College of Engineering, Gadhinglaj, Maharashtra India. Mr. Avadhut Maskar UG Scholar, Dr. A. D. Shinde College of Engineering, Gadhinglaj, Maharashtra India.
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