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Compressive Strength of Different Grades of SCC Mix Using Portland Slag Cement (70%) and GGBS (30%)
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1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 01 | Jan 2023 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 150 Compressive Strength of Different Grades of SCC Mix Using Portland Slag Cement (70%) and GGBS (30%) Chamarthy Krishnama Raju1, Ankireddypalli Ganga Chandra Sekhar Reddy2, Thati Sucharitha3, Yeragolla Leelavathi4, Boya Sai Sandeep5, Mallepogu Sai Charan6 1Associate Professor, Department of Civil Engineering, Rajeev Gandhi Memorial College of Engineering and Technology (Autonomous), Nandyal, India 2,3,4,5,6,Student, Department of Civil Engineering, Rajeev Gandhi Memorial College of Engineering and Technology (Autonomous), Nandyal, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract – The use of Self Compacting Concrete (SCC) is increasing day by day in India and many infrastructure projects are going in for SCC, theexamplebeing‘TheSignature Bridge’ on river Yamuna near New Delhi and the Bandra Worli sea link project, Mumbai The effectofPortland Slag Cement (70%) and GGBS (30%) on compressive strength of different grades of SCC Mix is not investigated as per the literature cited. The present investigation finds the effect of above proportion on compressive strength of SCC Mixes. The modified Nan-Su mix design for application to PSC concrete is used. The workability properties Slump Flow, J- Ring, V- Funnel and L Box values satisfy EFNARC Guidelines. For all grades compressive strength obtained is less than the target mean strength. For M35 and M40 grades compressive strength is less than the characteristiccompressivestrengthof concrete. Key Words: Self Compacting Concrete (SCC), GGBS, Portland Slag Cement, Nan-Su Mix Design, EFNARC Guidelines, Slump Flow Test, J-Ring Test, V-Funnel Test and L-Box Test. 1. INTRODUCTION The use of Self Compacting Concrete (SCC) is increasing day by day in India and many infrastructure projectsaregoing in for SCC, the example being ‘The Signature Bridge’ on river Yamuna near New Delhi and the Bandra-Worli sea link project, Mumbai. The workability properties of SCC can be characterized by the three properties (EFNARC, 2002): filling ability, passing ability and segregation resistance. The modified Nan-Su mix design for application to PSC concrete is used. Master GleniumSKY8233 superplasticizer is used. Mix grades M20 to M40 are considered in investigation. 2. EXPERIMENTAL INVESTIGATION 2.1 Materials Used The materials used in the SCC are i. Portland Slag Cement (JSW company) (IS: 12089) ii. GGBS iii. Fine Aggregate iv. Coarse Aggregate-12.5mm(70%)and20mm(30%) v. Master Glenium Sky 8233 (Super Plasticizer) 2.11 Materials Properties The properties of materialsaredeterminedandareshownin Table 1, 2, & 3 . Table 4 shows the super plasticizer properties as given by the manufacturer. 2.21 Nan-Su Mix Design The steps used in Nan-Su Mix Design for M40 Grade are given below. Step 1: Calculation of Coarse and Fine aggregate contents: = 853.507 kg/ m3 (1) = 737.587 kg/ m3 (2) Where, Wfa : content of fine aggregates in SCC (kg/m3), Wca : content of coarse aggregates in SCC (kg/m3), fa : unit volume weight of loosely piled saturated surface- dry fine aggregates in air (kg/m3), = 1465.50 kg/ m3
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 01 | Jan 2023 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 151 Table 1: Properties of Cementitious Materials Cementitious Material Specific Gravity Of Cement Initial Setting Time Final Setting Time Standard Consistency Soundness of Cement Fineness of Cement Portland Slag Cement (JSW Company) 2.935 2 hrs 22 min 8 hrs 10 min 38% 2 mm 4% GGBS 2.840 > 600 min - 34% - 2% PSC (70%) & GGBS (30%) 2.810 1 hrs 55 min 7 hrs 31 min 36% 3% Ranges (For Cement) 3.00 – 3.15 > 30 min < 10 hrs - < 10% Table 2: Properties of Coarse Aggregate (IS: 383-2016) Properties Size Standard range 20 mm 12.5 mm Specific gravity of Coarse Aggregate 2.785 2.711 2.5-3.0 Bulk Density of Coarse Aggregate tightly packed (Kg/m3) 1550.3 1518.5 - Bulk Density of Coarse Aggregate loosely packed (Kg/m3) 1385.2 1371.4 - Crushing test 14.84% Shape Tests a) Flakiness Test 13.87 % 16.80% < 35% b) Elongation Test 14.56% 14.56% < 40% Impact Test 14.05 % < 35% Table 3: Properties of Fine Aggregate (IS: 383-2016) Properties Property Value Standard range Specific Gravity 2.75 2.5 to 3 Bulk Density, (kg/m3) Loosely Packed 1465.5 - Bulk Density, (kg/m3) Tightly Packed 1561.5 - Fineness Modulus 3.008 (Zone –I) 2.2 – 2.6 (Fine Sand) Table 4: Master Glenium Sky 8233(Super Plasticizer) Properties Test Results of Manufacturer Catalogue Appearance Reddish Brown Liquid pH Value >6 Solubility Readily Soluble In Water Relative Density 1.08+0.02 at 25oC
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 01 | Jan 2023 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 152 Chloride Content 0% Solid 50+1% Appearance Reddish Brown Liquid ca : unit volume weight of loosely piled saturated surface- dry coarse aggregates in air (kg/m3), =1372.00 kg/ m3 PF : packing factor, the ratio of mass of aggregates of tightly packed state in SCC to that of loosely packed state in air,= 1.12 (Assumed) : volume ratio of fine aggregates (sand) to total aggregates, which ranges from 50% to 57%. = 52% (Assumed) Step 2: Calculation of Cement Content: =524.864 kg/ m3 (3) Where, C= Cement content (kg/m3); f’c = designed compressive strength (psi). =6998 psi (48.25 MPa Target Mean Strength Obtained from IS: 10262-2019) Step 3: Calculation of mixing water content required by cement: C C W Wwc = 188.951 kg/ m3 (4) Where, Wwc = content of mixing water content required by cement (kg/m3), = the water/cement ratio by weight = 0.36 (After Trial mixes) Step 4: Calculation of SP dosage Dosage of SP used Wsp = n% × WC (5) Where, n% = Dosage of SP = 0.48 % (Assumed and fixed after trials) Wc = Cement content in kg/m3 Amount of water in SP Wwsp = (1-m%)Wsp = 1.260kg/m3 (6) Where, m% = Amount of binders and its solid content of SP taken as 50%. Step 5: Calculation FA and GGBS contents: = 0.034 m3 (7) Where, w = density of water, Gca = specific gravity of coarse aggregates, Gfa = specific gravity of fine aggregates, Gc = specific gravity of Cement, Gw = specific gravity of water, (W/F) =Water to Fly ash ratio(Assumed). (W/G) = Water to GGBS ratio(Assumed). Va = air content in SCC (%). As per Nansu Mix Design the formula for calculating WPM is (8) Where A% = percentage of Fly Ash (Weight basis) =0% B% = percentage of GGBS (Weight basis) =100% But, the modified formula1 (8.a) for calculating WPM is used. (8.a) Where, GG, GF, are obtained from tests and =0.42 and = 0.42 are assumed, A% =0% and B% =100% are assumed and VPF + VPG obtained from Eq.(7) WPM = 48.34 kg/m3 WF = 0% × WPM =0.0 kg/m3 (9) WG = 100% × WPM =48.34 kg/m3 (10)
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 01 | Jan 2023 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 153 Mixing water content required for GGBS paste is obtained from Eq(12) WWG = × WG =17.403 kg/m3 (11) Step 6: Calculation of mixing water content in SCC: The mixing water content required by SCC is the total amount of water needed for cement, FA and GGBSin themix. Therefore, it can be calculated from Eq. (14) Ww = Wwc + WWG - Wwsp = 205.094 kg/m3 (12) Step 7: Calculation of total GGBS used SCC: WTG = 30% xWC + WG = 157.46 +48.34 = 205.80 kg/m3 (13) 3. MIX DESIGN Concrete grades M20 to M40 is considered, and mixes are designed as per Nan-Su mix design. Target mean strengthas per IS 10262:2019 is used for the mixes in Eq. 3 in place of f’c. Based on trial mixes W/C ratio and SP dosage is fixed to satisfy EFNARC guidelines. The SCC mix proportions for different grades of concrete are shown in Table 5. 4. WORKABILITY TESTS Slump flow test and then J-Ring test is conducted in orderby using 6 litres of concrete. V funnel test is conducted by using 14 litres of concrete. L Box test is conducted by using 17 litres of concrete. Fresh properties are determined for the mixes. The results are as show in Table 6 and also in Fig. 1. All the test results are conforming to EFNARC guidelines for SCC. Table 5: Mix Design of Different Brands of OPC 53 Grade Cement Mixes Grades Compressive Strength (N/mm 2 ) W/C Ratio (as per NANSU) W/P Ratio SP Dosage(%) SP Content (Kg/m 3 ) Water (kg/m 3 ) Cementitious Materials (Kg/m3) Fine Aggregate (Kg/m 3 ) Coarse Aggregate (Kg/m 3 ) Packing Factor Cement (70%) GGBS =(30%) Cement + Additional GGBS 12.5mm(70%) 20 mm(30%) M1 M20 20 0.42 0.418 0.6 1.736 221.050 202.54 332.99 853.507 516.311 221.276 1.12 M2 M25 25 0.405 0.403 0.57 1.959 216.367 240.62 296.06 M3 M30 30 0.39 0.388 0.54 2.247 212.785 291.26 257.26 M4 M35 35 0.375 0.373 0.51 2.399 208.990 329.33 231.21 M5 M40 40 0.36 0.358 0.48 2.519 205.094 367.40 205.85 Table 6: Workability Properties S.NO Different Grades of SCC J Ring Test (mm) L- Box Test V- Funnel Test (sec) T50 Slump Flow Test (sec) Slump Flow Test (mm) 1 M20 6 0.833 6 4 675 2 M25 8 0.818 7 3 720 3 M30 8 0.863 8.9 2 730 4 M35 7 0.850 8 3 725 5 M40 6 0.800 9.3 3 727 EFNARC Guidelines 0-10 0.8-1.0 6-12 2-5 650-800
5.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 01 | Jan 2023 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 154 Fig. 1: Workability Properties of Different Brands of Cements 5. COMPRESSIVE STRENGTH OF MIXES Cubes are casted for each mix to determine the 3,7 and 28 days compressive strength. The compressive strength of different grades of concrete for 3,7 and 28 days with normal curing is shown in Table 7 and the variation of compressive strength is shown in Fig 2. For all the grades target mean strength is not achieved. For grades M20, M25, M30 characteristic compressive strength is achieved. Table 7: 3, 7 and 28 Days Compressive Strength of Different Grades of SCC S.N o Different Grades of Concrete Compressive Strength (N/mm2) 3 Days 7 Days 28 Days 1 M20 11.19 17.73 21.48 2 M25 13.29 19.75 26.20 3 M30 15.73 22.45 30.84 4 M35 17.38 25.27 28.02 5 M40 17.84 26.31 32.87 Fig 2. Variation of Compressive Strength with Different Grades of SCC for Ages 3, 7 & 28 days 6. CONCLUSIONS 1. For grades M20, M25, M30 characteristic compressive strength is achieved. 2. For all the grades target mean strength is not achieved (IS: 10262-2019). 3. All the workability test results are conforming to EFNARC guidelines for SCC.
6.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 01 | Jan 2023 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 155 REFERENCES 1. C. Krishnama Raju et. al. (2022) investigated on “Compressive Strength of Different Grades ofSCCMix using Portland Slag Cement (75% ), GGBS(25%) and Replacing 20% Fine Aggregate with Copper Slag” , International Research Journal of Engineering and Technology(IRJET), Vol. 9, Issue 04, April 2022 pp: 3535-3539, p-ISSN:2397-0072. 2. G. Asif Hussain et.al (2020), “Properties of M60 High Performance Self Compacting Concrete by using Blends of Different SizesofCoarseAggregate”, National Virtutal Conference on Recent Trends in Civil Engineering -2020(RTCE’20),September2020 pp 31-36, ISBN: 978-81-942685-2-9. 3. J. Vengadesh Marshall Raman et. al. (2017), “Partial Replacement of Cement With GGBS in Self Compacting Concrete for Sustainable Construction”, SSRG International Journal of Civil Engineering,(SSRG-IJCE), Vol. 04, Issue.03, March 2017, ISSN: 2348-8352. 4. B. Chandraiah, et. al. (2017) “Variation Of Compressive Strength And Split Tensile Strength Of M40 Self CompactingConcreteWithDifferentSizesOf Coarse Aggregate”, International Journal of Engineering Technology Science and Research (IJETSR), Vol. 4, Issue 8, August 2017, pp.279-285 5. Bhavani, et. al. (2016), ” Effect on Mechanical Properties of M25 SCC with Variation of Class - F Fly Ash & GGBS”. International Journal of ChemTech Research, Vol. 11, No. 07, 2018, pp. 70-77, DOI= http://dx.doi.org/10.20902/IJCTR.2018.110709 6. S. Venkateswara Rao, M.V. Seshagiri Rao, P. Rathish (2010), ”Effect of Size of Aggregate and Fines on Standard and High Strength Self Compacting Concrete”, Journal of Applied Sciences Research, pp. 433-442. 7. Nan Su, Kung-Chung Hsu and His-Wen Chai (2001) proposed a ” Simple Mix Design Method for Self Compacting Concrete” Journal of Cement Concrete Research , Vol. 31, No. 12, pp. 1799-1807., Dec. 2001. 8. IS: 2386 (Part-i, Part-iii, Part-iv)-1963, ”Methodsof Test for Aggregate for Concrete”. 9. IS: 383-2016, ”Specifications forFineaggregateand Coarse aggregate”. 10. IS: 10262-2019, ”Concrete Mix Proportioning - Guidelines”.
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