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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 07 | July-2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1832
SELF-COMPACTING CONCRETE MIX DESIGN FOR M-30
Kshama Shukla1, Akansha Tiwari2
1 M.Tech Student,Civil Engineering Department, BRCM College Rohtak, Haryana, India
2 Assistant Professor, Civil Engineering Department, BIT Meerut, Uttar Pradesh, India
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - Self Compacting Concrete (SCC) was first
practiced in Japan which was a very special type of
concrete or High Performance Concrete that could flow
and fill into every corner of form work, even if congested
confinement is present and itself consolidates by the
virtue of its own weight completely without any special
requirement of mechanical compaction, tamping etc. Self
Compacting Concrete as the name says is nothing special
but different from normal concrete, it is just employment
of admixtures and different amount of composite
materials that makes SCC acts as different as compared to
normal one. It speeds up the construction, reduces the cost
of labour needed, confirmed compaction, finished and
wipes out the factors responsible for environmental
pollution. The SCC is used for retrofitting, primarily in
confinement where vibration is difficult to employ. Mix
design is nothing but the making process of various
suitable constituents of concrete and determining with the
motive of producing concrete with relevant characteristics
strength and also with required durable and economic
condition.
Key Words: Retrofitting, Self-Compacting
1. INTRODUCTION
SCC can be stated as a high performance material which
flows on its own without using compacting vibrators or
tamping to attain desired compaction with the entire
filling of formworks even when there occurs a problem by
congestion between reinforcement bars. SCC can also be
used in conditions where it is clumsy or not feasible to use
mechanical compaction. Deformability(tendency to flow)
of SCC allows it to fill the formwork without using
mechanical vibration. Since it posses precious properties,
it has been widely used in bulk construction in Japan
(Okamura and Ouchi, 2003), India and other countries.
Now a days this concrete has gained extensive use in
countries. This concrete has earned voluminous use in
many countries for different applications and structural
arrangements (Bouzoubaa and Lachemi, 2001). The
method for achieving self-compaction involves high
deformability of paste or mortar in conjugation with
resistance to segregation between coarse aggregate and
mortar. The feature of SCC to remain unsegregated while
transporting and placing called Homogeneity. SCC flow
easily as it is deformable and provide high segregation
resistance by:
1. Reducing the quantity of fine particles, i.e., a limited
coarse aggregate content.
2. A meager water-powder ratio where powder generally
defined as cement with the addition of fly ash, Silica
fumes etc.
3. The introduction of super plasticizer- as a result of the
inclusion of a more quantity of fine particles, the internal
material structure of SCC shows some similarity with high
performance concrete has the characteristics to compact
on its own in fresh stage, there by initially doesn’t show
any defects at earlier stages and it guards against external
factors after hardening. The selection process for various
suitable constituents of concrete and defining their
relative and appropriate quantity with an aim of bringing
forth a concrete of desired characteristic strength and
also to make it feasible in terms of effective workability
and economical as that in concrete mix design.
2. MIX DESIGN
2.1 Design specification
1. Characteristic Compressive strength (Required in
study) at 28-days : 30Mpa
2. Max.size of aggregate: 12.5mm (rounded)
3. Degree of workability : up to 0.9(compaction
factor)
4. Degree of quality : Good
5. Type of exposure : Severe
2.2 Test data of materials
1. Sp. gravity of cement :
Compressive strength of cement at 7-days : Requirements
of IS269-1989(37N/mm2)
3 Water absorption
Coarse aggregate : 0.5%
Fine aggregate : 1.0%
4. Free surface moisture
Coarse aggregate : NIL
Fine aggregate : 2.0%
4. Fineness modulus of
Coarse aggregate : 6.15
Fine aggregate : 2.72
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 07 | July-2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1833
2.3 Steps in the Mix Proportion: Trail mix 1
1. Targeted mean strength for M30 grade concrete
fck*=fck +KS
fck* = 30+1.65*6.0= 39.9N/mm2
Where, Values for K = 1.65 and S=6.0
3. Selecting water % for 12.5mm max size aggregate and
the sand lap-up to ZONE -II.
For W/C= 0.6, C.F-0.8, angular, sand lap-up to ZONE-11.
a) Water % per 1m3= 208 l/m3 208 l/m3
b)Sand % total aggregate by absolute volume = 62%
c) C.F = 0.9
4. Determination of cement % = .38
Water=199.2l/m3 = 199.24 l/m3
The cement content = 1 99 .4
kg/ m3 = 199.24kg/m3
5. Determination of both aggregate contents for the max
aggregate size of 12.5 mm, the amount of trapped air in
the wet concrete is 3%, taking this in to concern and
applying equations for the same.
V= [W/SW+C/SC+ FA/ (P*SFA)]*1/1000;
V= [W/SW+C/SC+CA/ ((1-p)*SCA)]*1/1000;
0.97= [199.24+ (524.31/3.01) FA/
(0.506*2.613)]*1/1000.
FA=788.77kg/m3
0.97= [199.24+ (524.31/3.01) +Ca/ ((1-
0.506)*2.625)]*1/1000.
CA=773.06kg/m3.
The mix proportion then becomes
The obtained contents of cement, sand, aggregate and
water for 1m3 are listed below.
Cement = 524.31kg
Sand = 788.77kg
Coarse aggregate = 773.06kg
Water = 199.24kg
Conversion to SCC test specimens
The normal concrete are modified as per EFNARC
specifications and different trail mixes are produced. By
considering the fresh properties and harden properties of
the mixes we finally conclude at the SCC mix proportion:
Cement = 524.31
Fine aggregate = 788.77
Coarse aggregate = 773.06
Total aggregate (T.A) = 788.77+773.06 = 1561.83
Lets Take 56% of T.A as F.A
F.A= 1561.830*0.56 = 874.62 Kg/m3
C.A =687.2kg/m3
The modified proportion is
Further in the trail mix-1 cementation material is taken as
270kg/ m3 of cement,148.5kg/ m3
(55%) of fly ash,
108kg/ m3 (40%) of GGBS
2.7kg/ m3 (1% addition) of silica fumes are used.
The W/C material is 0.38
The fine aggregate/total aggregate is 62%
The contents of cement, fly ash, GGBS, silica, fine and
coarse aggregate, water,
SP 430, VMA are listed below.
Cement Sand C.A Water
524.31kg 87462kg 687.2kg 199.24
1 1.67 1.31 0.38
Cement Sand Coarse aggregate Water
524.31kg 788.77kg 773.06kg 199.24
1 1.5 1.47 0.38
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 07 | July-2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1834
Cement = 270kg/ m3
Fly ash = 148.5kg/ m3
GGBS = 108kg/ m3
Micro silica = 2.7kg/ m3
Fine aggregate = 788.77kg/ m3
Coarse aggregate = 773.06kg/ m3
Water = 200.98 lit/ m3
SP 430 = 13.23 lit/ m3
VMA = 1.85lit/ m3
SP430 dosage =2.5% of cementation materials
VMA = 0.35% of cementation materials
Similarly Two More Trial Mixes are used on different
proportion.
2.4 Trial Mix 2
2.5 Trial Mix3
2.5 Final Mix
2.5 Ratios of Mix Proportion by weight
3. Result & Discussion:
a. As there are no such specification are given for
mix design procedures of SCC, hence study mixes
are casted on the basis of Indian Standards and
suitable adjustments can be done as per the
previous studies and guidelines by various
concern agencies.
b. Trail mixes are casted for maintaining flow ability,
self compatibility and obstruction clearance
Grade
Fly Micro Sp 430 VMA
Mix of
Cemen
t F.A C.A GGBS
Ash Silica dosage Dosage
Cement
SCC M30 1.0 3.81 3 0.55 0.4 0.01 0.050 0.007
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 07 | July-2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1835
For Final Mix:
Compressive Strength of hardened
concrete after 1 day
= 17.0
N/mm2
Compressive Strength of hardened
concrete after 3 days
=
20
.0
N/
mm
2
Compressive Strength of hardened
concrete after 7 days
=
26
.5
N/
mm
2
Compressive Strength of hardened concrete
after 28 days = 40.0
N/
mm
2
4. REFERENCES:
[1] Bartos.P.J.M. “ Measurement of Key properties of fresh
self compacting concrete” ,
[2] Bouzoubaa.N, and Lachmi.M, “Self-compacting concrete
incorporating high volumes of class F fly ash, preliminary
results” Cement and Concrete research, Vol.31,
No.3,PP.413-420, March 2001.
[3]Brain poulson, EFNARC, Secretary general,
“Specifications and guide lines for self compacting
concrete”, Feb 2002.
[4]Campion.J.M. and JOST.P, “Self-compacting: Expan0ding
the possibility of concrete design and placement”.
Concrete international, Vol 22, no4, PP, 31-34, April 2000.

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Self-Compacting Concrete Mix Design for M-30

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 07 | July-2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1832 SELF-COMPACTING CONCRETE MIX DESIGN FOR M-30 Kshama Shukla1, Akansha Tiwari2 1 M.Tech Student,Civil Engineering Department, BRCM College Rohtak, Haryana, India 2 Assistant Professor, Civil Engineering Department, BIT Meerut, Uttar Pradesh, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - Self Compacting Concrete (SCC) was first practiced in Japan which was a very special type of concrete or High Performance Concrete that could flow and fill into every corner of form work, even if congested confinement is present and itself consolidates by the virtue of its own weight completely without any special requirement of mechanical compaction, tamping etc. Self Compacting Concrete as the name says is nothing special but different from normal concrete, it is just employment of admixtures and different amount of composite materials that makes SCC acts as different as compared to normal one. It speeds up the construction, reduces the cost of labour needed, confirmed compaction, finished and wipes out the factors responsible for environmental pollution. The SCC is used for retrofitting, primarily in confinement where vibration is difficult to employ. Mix design is nothing but the making process of various suitable constituents of concrete and determining with the motive of producing concrete with relevant characteristics strength and also with required durable and economic condition. Key Words: Retrofitting, Self-Compacting 1. INTRODUCTION SCC can be stated as a high performance material which flows on its own without using compacting vibrators or tamping to attain desired compaction with the entire filling of formworks even when there occurs a problem by congestion between reinforcement bars. SCC can also be used in conditions where it is clumsy or not feasible to use mechanical compaction. Deformability(tendency to flow) of SCC allows it to fill the formwork without using mechanical vibration. Since it posses precious properties, it has been widely used in bulk construction in Japan (Okamura and Ouchi, 2003), India and other countries. Now a days this concrete has gained extensive use in countries. This concrete has earned voluminous use in many countries for different applications and structural arrangements (Bouzoubaa and Lachemi, 2001). The method for achieving self-compaction involves high deformability of paste or mortar in conjugation with resistance to segregation between coarse aggregate and mortar. The feature of SCC to remain unsegregated while transporting and placing called Homogeneity. SCC flow easily as it is deformable and provide high segregation resistance by: 1. Reducing the quantity of fine particles, i.e., a limited coarse aggregate content. 2. A meager water-powder ratio where powder generally defined as cement with the addition of fly ash, Silica fumes etc. 3. The introduction of super plasticizer- as a result of the inclusion of a more quantity of fine particles, the internal material structure of SCC shows some similarity with high performance concrete has the characteristics to compact on its own in fresh stage, there by initially doesn’t show any defects at earlier stages and it guards against external factors after hardening. The selection process for various suitable constituents of concrete and defining their relative and appropriate quantity with an aim of bringing forth a concrete of desired characteristic strength and also to make it feasible in terms of effective workability and economical as that in concrete mix design. 2. MIX DESIGN 2.1 Design specification 1. Characteristic Compressive strength (Required in study) at 28-days : 30Mpa 2. Max.size of aggregate: 12.5mm (rounded) 3. Degree of workability : up to 0.9(compaction factor) 4. Degree of quality : Good 5. Type of exposure : Severe 2.2 Test data of materials 1. Sp. gravity of cement : Compressive strength of cement at 7-days : Requirements of IS269-1989(37N/mm2) 3 Water absorption Coarse aggregate : 0.5% Fine aggregate : 1.0% 4. Free surface moisture Coarse aggregate : NIL Fine aggregate : 2.0% 4. Fineness modulus of Coarse aggregate : 6.15 Fine aggregate : 2.72
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 07 | July-2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1833 2.3 Steps in the Mix Proportion: Trail mix 1 1. Targeted mean strength for M30 grade concrete fck*=fck +KS fck* = 30+1.65*6.0= 39.9N/mm2 Where, Values for K = 1.65 and S=6.0 3. Selecting water % for 12.5mm max size aggregate and the sand lap-up to ZONE -II. For W/C= 0.6, C.F-0.8, angular, sand lap-up to ZONE-11. a) Water % per 1m3= 208 l/m3 208 l/m3 b)Sand % total aggregate by absolute volume = 62% c) C.F = 0.9 4. Determination of cement % = .38 Water=199.2l/m3 = 199.24 l/m3 The cement content = 1 99 .4 kg/ m3 = 199.24kg/m3 5. Determination of both aggregate contents for the max aggregate size of 12.5 mm, the amount of trapped air in the wet concrete is 3%, taking this in to concern and applying equations for the same. V= [W/SW+C/SC+ FA/ (P*SFA)]*1/1000; V= [W/SW+C/SC+CA/ ((1-p)*SCA)]*1/1000; 0.97= [199.24+ (524.31/3.01) FA/ (0.506*2.613)]*1/1000. FA=788.77kg/m3 0.97= [199.24+ (524.31/3.01) +Ca/ ((1- 0.506)*2.625)]*1/1000. CA=773.06kg/m3. The mix proportion then becomes The obtained contents of cement, sand, aggregate and water for 1m3 are listed below. Cement = 524.31kg Sand = 788.77kg Coarse aggregate = 773.06kg Water = 199.24kg Conversion to SCC test specimens The normal concrete are modified as per EFNARC specifications and different trail mixes are produced. By considering the fresh properties and harden properties of the mixes we finally conclude at the SCC mix proportion: Cement = 524.31 Fine aggregate = 788.77 Coarse aggregate = 773.06 Total aggregate (T.A) = 788.77+773.06 = 1561.83 Lets Take 56% of T.A as F.A F.A= 1561.830*0.56 = 874.62 Kg/m3 C.A =687.2kg/m3 The modified proportion is Further in the trail mix-1 cementation material is taken as 270kg/ m3 of cement,148.5kg/ m3 (55%) of fly ash, 108kg/ m3 (40%) of GGBS 2.7kg/ m3 (1% addition) of silica fumes are used. The W/C material is 0.38 The fine aggregate/total aggregate is 62% The contents of cement, fly ash, GGBS, silica, fine and coarse aggregate, water, SP 430, VMA are listed below. Cement Sand C.A Water 524.31kg 87462kg 687.2kg 199.24 1 1.67 1.31 0.38 Cement Sand Coarse aggregate Water 524.31kg 788.77kg 773.06kg 199.24 1 1.5 1.47 0.38
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 07 | July-2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1834 Cement = 270kg/ m3 Fly ash = 148.5kg/ m3 GGBS = 108kg/ m3 Micro silica = 2.7kg/ m3 Fine aggregate = 788.77kg/ m3 Coarse aggregate = 773.06kg/ m3 Water = 200.98 lit/ m3 SP 430 = 13.23 lit/ m3 VMA = 1.85lit/ m3 SP430 dosage =2.5% of cementation materials VMA = 0.35% of cementation materials Similarly Two More Trial Mixes are used on different proportion. 2.4 Trial Mix 2 2.5 Trial Mix3 2.5 Final Mix 2.5 Ratios of Mix Proportion by weight 3. Result & Discussion: a. As there are no such specification are given for mix design procedures of SCC, hence study mixes are casted on the basis of Indian Standards and suitable adjustments can be done as per the previous studies and guidelines by various concern agencies. b. Trail mixes are casted for maintaining flow ability, self compatibility and obstruction clearance Grade Fly Micro Sp 430 VMA Mix of Cemen t F.A C.A GGBS Ash Silica dosage Dosage Cement SCC M30 1.0 3.81 3 0.55 0.4 0.01 0.050 0.007
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 07 | July-2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1835 For Final Mix: Compressive Strength of hardened concrete after 1 day = 17.0 N/mm2 Compressive Strength of hardened concrete after 3 days = 20 .0 N/ mm 2 Compressive Strength of hardened concrete after 7 days = 26 .5 N/ mm 2 Compressive Strength of hardened concrete after 28 days = 40.0 N/ mm 2 4. REFERENCES: [1] Bartos.P.J.M. “ Measurement of Key properties of fresh self compacting concrete” , [2] Bouzoubaa.N, and Lachmi.M, “Self-compacting concrete incorporating high volumes of class F fly ash, preliminary results” Cement and Concrete research, Vol.31, No.3,PP.413-420, March 2001. [3]Brain poulson, EFNARC, Secretary general, “Specifications and guide lines for self compacting concrete”, Feb 2002. [4]Campion.J.M. and JOST.P, “Self-compacting: Expan0ding the possibility of concrete design and placement”. Concrete international, Vol 22, no4, PP, 31-34, April 2000.