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UDSM and BiCMOS Technologies Lecture
- 1. Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-1
LECTURE 040 - ULTRA-DEEP SUBMICRON AND BiCMOS
TECHNOLOGIES
LECTURE ORGANIZATION
Outline
• Ultra-deep submicron CMOS technology
- Features
- Advantages
- Problems
• BiCMOS technology process flow
- CMOS is typical submicron (0.5 μm)
• Summary
CMOS Analog Circuit Design, 2nd Edition Reference
New material
CMOS Analog Circuit Design © P.E. Allen - 2010
Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-2
ULTRA-DEEP SUBMICRON (UDSM) CMOS TECHNOLOGY
USDM Technology
• Lmin 0.1 microns
• Minimum feature size less than 100 nanometers
• Today’s state of the art:
- 65 nm drawn length
- 15 nm lateral diffusion (35 nm gate length)
- 1.2 nm transistor gate oxide
- 8 layers of copper interconnect
• Specialized processing is used to increase drive capability and maintain low off
currents
CMOS Analog Circuit Design © P.E. Allen - 2010
- 2. Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-3
65 Nanometer CMOS Technology
TEM cross-section of a 35 nm NMOS and PMOS transistors.†
NMOS: PMOS:
NMOS
220 nm pitch
These transistors utilize enhanced channel strains to increase drive capability and to
reduce off currents.
† P. Bai, et. Al., “A 65nm Lobic Technology Featuring 35nm Gate Lengths, Enhanced Channel Strain, 8 Cu Interconnect Layers, Low-k ILD and 0.57
μm2 SRAM Cell, IEEE Inter. Electron Device Meeting, Dec. 12-15, 2005.
CMOS Analog Circuit Design © P.E. Allen - 2010
Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-4
UDSM Metal and Interconnects
Physical aspects:
Layer Pitch
(nm)
Thickness
(nm)
Aspect
Ratio
Isolation 220 230 -
Polysilicon 220 90 -
Contacted Gate Pitch 220 - -
Metal 1 210 170 1.6
Metal 2 210 190 1.8
Metal 3 220 200 1.8
Metal 4 280 250 1.8
Metal 5 330 300 1.8
Metal 6 480 430 1.8
Metal 7 720 650 1.8
Metal 8 1080 975 1.8
CMOS Analog Circuit Design © P.E. Allen - 2010
- 3. Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-5
What are the Advantages of UDSM CMOS Technology?
Digital Viewpoint:
• Improved Ion/Ioff 70 Mbit SRAM chip:
• Reduced gate capacitance
• Higher drive current capability
• Reduced interconnect density
• Reduction of active power
Analog Viewpoint:
• More levels of metal
• Higher fT
• Higher capacitance density
• Reduced junction capacitance per gm
CMOS Analog Circuit Design © P.E. Allen - 2010
Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-6
What are the Disadvantages of UDSM CMOS Technology (for Analog)?
• Reduction in power supply resulting in reduced headroom
• Gate leakage currents
• Reduced small-signal intrinsic gains
• Increased nonlinearity (IIP3)
• Noise and matching??
Intrinsic gain and IP3 as a function of the gate overdrive for decreasing VDS:†
† Anne-Johan Annema, et. Al., “Analog Circuits in Ultra-Deep-Submicron CMOS,” IEEE J. of Solid-State Circuits, Vol. 40, No. 1, Jan. 2005, pp. 132-
143.
CMOS Analog Circuit Design © P.E. Allen - 2010
- 4. Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-7
What is the Gate Leakage Problem?
Gate current occurs in thin oxide devices due to direct tunneling through the thin oxide.
Gate current depends on:
1.) The gate-source voltage (and the drain-gate voltage)
iGS = K1vGS exp(K2vGS) and iGD = K3vGD exp(K4vGD)
2.) Gate area – NMOS leakage 6nA/μm2 and PMOS leakage 3nA/μm2
Unfortunately, the gate leakage current is nonlinear with respect to the gate-source and
gate-drain voltages. A possible model is:
f(vGD)
f(vGS)
051205-03
−
vGD
+
+
f(vSG)
vGS f(vDG)
−
+
vSG
−
−
vDG
+
NMOS PMOS
Large Signal Models
ggd
ggs
NMOS
gsg
gdg
PMOS
Small Signal Models
Base current cancellation schemes used for BJTs are difficult to apply to the MOSFET.
CMOS Analog Circuit Design © P.E. Allen - 2010
Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-8
Gate Leakage and fgate
The gate leakage can be represented by a conductance, ggate, in parallel with the
gate capacitance, Cgate. Since these two elements have identical area dependence, they
result in a frequency, fgate, that is fairly independent of the drain-source voltage, vds.
fgate =
ggate
2Cgate
1.5·1016vGS
2etox(vGS-13.6)(NMOS)
0.5·1016vGS
2etox(vGS-13.6)(PMOS)
where tox is in nm and vGS is in V.
For frequencies above fgate the
MOSFET looks capacitive and below
fgate, the MOSFET looks resistive (gate
leakage).
CMOS Analog Circuit Design © P.E. Allen - 2010
- 5. Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-9
UDSM CMOS Technology Summary
• Increased transconductance and frequency capability
• Low power supply voltages
• Reduced parasitics
• Gate leakage causes challenges for analog applications of UDSM technology
- Can no longer use the MOSFET for capacitance
- Conflict between matching and gate leakage
• Other issues
- Noise
- Zero temperature coefficient behavior
- Etc.
CMOS Analog Circuit Design © P.E. Allen - 2010
Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-10
BiCMOS TECHNOLOGY
Typical 0.5μm BiCMOS Technology
Masking Sequence:
1. Buried n+ layer 9. Base oxide/implant 17. Contacts
2. Buried p+ layer 10. Emitter implant 18. Metal 1
3. Collector tub 11. Poly 1 19. Via 1
4. Active area 12. NMOS lightly doped drain 20. Metal 2
5. Collector sinker 13. PMOS lightly doped drain 21. Via 2
6. n-well 14. n+ source/drain 22. Metal 3
7. p-well 15. p+ source/drain 23. Nitride passivation
8. Emitter window 16. Silicide protection
Notation used in the following slides:
BSPG = Boron and Phosphorus doped Silicate Glass (oxide)
Kooi Nitride = A thin layer of silicon nitride on the silicon surface as a result of the
reaction of silicon with the HN3 generated, during the field oxidation.
TEOS = Tetro-Ethyl-Ortho-Silicate. A chemical compound used to deposit conformal
oxide films.
CMOS Analog Circuit Design © P.E. Allen - 2010
- 6. Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-11
n+ and p+ Buried Layers
Starting Substrate:
p-substrate 1μm
BiCMOS-01 5μm
n+ and p+ Buried Layers:
NPN Transistor PMOS Transistor NMOS Transistor
n+ buried layer p+ buried layer
p-substrate
n+ buried layer p+ buried
layer
1μm
5μm
BiCMOS-02
CMOS Analog Circuit Design © P.E. Allen - 2010
Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-12
Epitaxial Growth
NPN Transistor PMOS Transistor NMOS Transistor
p-well n-well p-well
n+ buried layer
p-substrate
n-well
n+ buried layer p+ buried
layer
p+ buried layer
p-type
Epitaxial
Silicon
1μm
5μm
BiCMOS-03
Comment:
• As the epi layer grows vertically, it assumes the doping level of the substrate beneath
it.
• In addition, the high temperature of the epitaxial process causes the buried layers to
diffuse upward and downward.
CMOS Analog Circuit Design © P.E. Allen - 2010
- 7. Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-13
Collector Tub
NPN Transistor PMOS Transistor NMOS Transistor
n-well
p-well
n+ buried layer p+ buried layer
p-substrate
p-well
Original Area of
CollectorTub Implant
Collector Tub
n+ buried layer p+ buried
layer
p-type
Epitaxial
Silicon
1μm
5μm
BiCMOS-04
Comment:
• The collector area is developed by an initial implant followed by a drive-in diffusion to
form the collector tub.
CMOS Analog Circuit Design © P.E. Allen - 2010
Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-14
Active Area Definition
NPN Transistor PMOS Transistor NMOS Transistor
n-well
p-well
n+ buried layer p+ buried layer
p-substrate
p-well
Collector Tub
n+ buried layer p+ buried
layer
Nitride
α-Silicon
p-type
Epitaxial
Silicon
1μm
5μm
BiCMOS-05
Comment:
• The silicon nitride is use to impede the growth of the thick oxide which allows contact
to the substrate
• -silicon is used for stress relief and to minimize the bird’s beak encroachment
CMOS Analog Circuit Design © P.E. Allen - 2010
- 8. Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-15
Field Oxide
NPN Transistor PMOS Transistor NMOS Transistor
FOX Field Oxide Field Oxide
Field Oxide
n-well
p-well
n+ buried layer p+ buried layer
p-substrate
FOX
p-well
Collector Tub
n+ buried layer p+ buried
layer
p-type
Epitaxial
Silicon
1μm
5μm
BiCMOS-06
Comments:
• The field oxide is used to isolate surface structures (i.e. metal) from the substrate
CMOS Analog Circuit Design © P.E. Allen - 2010
Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-16
Collector Sink and n-Well and p-Well Definitions
NPN Transistor PMOS Transistor NMOS Transistor
Threshold Adjust
Anti-Punch Through
FOX Field Oxide
Field Oxide
Collector Sink Anti-Punch Through
Field Oxide
Threshold Adjust
n-well
p-well p-well
n+ buried layer p+ buried layer
p-substrate
Collector Tub
FOX
n+ buried layer p+ buried
layer
p-type
Epitaxial
Silicon
1μm
5μm
BiCMOS-07
CMOS Analog Circuit Design © P.E. Allen - 2010
- 9. Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-17
Base Definition
NPN Transistor PMOS Transistor NMOS Transistor
FOX Field Oxide Field Oxide
Field Oxide
n-well
p-well p-well
n+ buried layer p+ buried layer
p-substrate
FOX
Collector Tub
n+ buried layer p+ buried
layer
p-type
Epitaxial
Silicon
1μm
5μm
BiCMOS-08
CMOS Analog Circuit Design © P.E. Allen - 2010
Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-18
Definition of the Emitter Window and Sub-Collector Implant
NPN Transistor PMOS Transistor NMOS Transistor
FOX Field Oxide
Field Oxide
n-well
Field Oxide
p-well p-well
n+ buried layer p+ buried layer
p-substrate
FOX
Sacrifical Oxide
Sub-Collector
n+ buried layer p+ buried
layer
p-type
Epitaxial
Silicon
1μm
5μm
BiCMOS-09
CMOS Analog Circuit Design © P.E. Allen - 2010
- 10. Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-19
Emitter Implant
PMOS Transistor NMOS Transistor
FOX Field Oxide
Field Oxide
n-well
Field Oxide
p-well p-well
n+ buried layer p+ buried layer
p-substrate
NPN Transistor
Emitter Implant
Collector Tub
FOX
Sub-Collector
n+ buried layer p+ buried
layer
p-type
Epitaxial
Silicon
1μm
5μm
BiCMOS-10
Comments:
• The polysilicon above the base is implanted with n-type carriers
CMOS Analog Circuit Design © P.E. Allen - 2010
Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-20
Emitter Diffusion
NPN Transistor PMOS Transistor NMOS Transistor
FOX Field Oxide
Field Oxide
n-well
Field Oxide
p-well p-well
n+ buried layer p+ buried layer
p-substrate
FOX
Emitter
n+ buried layer p+ buried
layer
p-type
Epitaxial
Silicon
1μm
5μm
BiCMOS-11
Comments:
• The polysilicon not over the emitter window is removed and the n-type carriers diffuse
toward the base forming the emitter
CMOS Analog Circuit Design © P.E. Allen - 2010
- 11. Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-21
Formation of the MOS Gates and LD Drains/Sources
NPN Transistor PMOS Transistor NMOS Transistor
FOX Field Oxide Field Oxide
Field Oxide
n-well
p-well p-well
n+ buried layer p+ buried layer
p-substrate
FOX
n+ buried layer p+ buried
layer
p-type
Epitaxial
Silicon
1μm
5μm
BiCMOS-12
Comments:
• The surface of the region where the MOSFETs are to be built is cleared and a thin gate
oxide is deposited with a polysilicon layer on top of the thin oxide
• The polysilicon is removed over the source and drain areas
• A light source/drain diffusion is done for the NMOS and PMOS (separately)
CMOS Analog Circuit Design © P.E. Allen - 2010
Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-22
Heavily Doped Source/Drain
NPN Transistor PMOS Transistor NMOS Transistor
FOX Field Oxide Field Oxide
Field Oxide
n-well
p-well p-well
n+ buried layer p+ buried layer
p-substrate
FOX
n+ buried layer p+ buried
layer
p-type
Epitaxial
Silicon
1μm
5μm
BiCMOS-13
Comments:
• The sidewall spacers prevent the heavy source/drain doping from being near the
channel of the MOSFET
CMOS Analog Circuit Design © P.E. Allen - 2010
- 12. Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-23
Siliciding
NPN Transistor PMOS Transistor NMOS Transistor
Silicide TiSi2 Silicide TiSi2 Silicide TiSi2
FOX Field Oxide
Field Oxide
n-well
Field Oxide
p-well p-well
n+ buried layer p+ buried layer
p-substrate
FOX
n+ buried layer p+ buried
layer
p-type
Epitaxial
Silicon
1μm
5μm
BiCMOS-14
Comments:
• Siliciding is used to reduce the resistance of the polysilicon and to provide ohmic
contacts to the base, emitter, collector, sources and drains
CMOS Analog Circuit Design © P.E. Allen - 2010
Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-24
Contacts
Tungsten Plugs Tungsten Plugs Tungsten Plugs
TEOS/BPSG/SOG TEOS/BPSG/SOG TEOS/BPSG/SOG
Field Oxide Field Oxide Field Field Oxide
Oxide
n-well
p-well p-well
n+ buried layer p+ buried layer
p-substrate
FOX
n+ buried layer p+ buried
layer
p-type
Epitaxial
Silicon
1μm
FOX
BiCMOS-15 5μm
Comments:
• A dielectric is deposited over the entire wafer
• One of the purposes of the dielectric is to smooth out the surface
• Tungsten plugs are used to make electrical contact between the transistors and metal1
CMOS Analog Circuit Design © P.E. Allen - 2010
- 13. Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-25
Metal1
Metal1 Metal1 Metal1
TEOS/BPSG/SOG TEOS/BPSG/SOG TEOS/BPSG/SOG
Field Oxide Field Oxide Field Field Oxide
Oxide
n-well
p-well p-well
n+ buried layer p+ buried layer
p-substrate
FOX
n+ buried layer p+ buried
layer
p-type
Epitaxial
Silicon
1μm
FOX
BiCMOS-16 5μm
CMOS Analog Circuit Design © P.E. Allen - 2010
Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-26
Metal1-Metal2 Vias
Tungsten Plugs Oxide/
SOG/
Oxide
TEOS/BPSG/SOG TEOS/BPSG/SOG TEOS/BPSG/SOG
Field Oxide Field Oxide Field Field Oxide
Oxide
n-well
p-well p-well
n+ buried layer p+ buried layer
p-substrate
FOX
n+ buried layer p+ buried
layer
p-type
Epitaxial
Silicon
1μm
FOX
BiCMOS-17 5μm
CMOS Analog Circuit Design © P.E. Allen - 2010
- 14. Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-27
Metal2
Metal 2
Oxide/
SOG/
Oxide
TEOS/BPSG/SOG TEOS/BPSG/SOG TEOS/BPSG/SOG
Field Oxide Field Oxide Field Field Oxide
Oxide
n-well
p-well p-well
n+ buried layer p+ buried layer
p-substrate
FOX
n+ buried layer p+ buried
layer
p-type
Epitaxial
Silicon
1μm
FOX
BiCMOS-18 5μm
CMOS Analog Circuit Design © P.E. Allen - 2010
Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-28
Metal2-Metal3 Vias
TEOS/
BPSG/
SOG
Oxide/
SOG/
Oxide
TEOS/BPSG/SOG TEOS/BPSG/SOG TEOS/BPSG/SOG
Field Oxide Field Oxide Field Field Oxide
Oxide
n-well
p-well p-well
n+ buried layer p+ buried layer
p-substrate
FOX
n+ buried layer p+ buried
layer
p-type
Epitaxial
Silicon
1μm
FOX
BiCMOS-19 5μm
Comments:
• The metal2-metal3 vias will be filled with metal3 as opposed to tungsten plugs
CMOS Analog Circuit Design © P.E. Allen - 2010
- 15. Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-29
Completed Wafer
Nitride (Hermetically seals the wafer)
Metal3
TEOS/
BPSG/
SOG
Oxide/
SOG/
Oxide
Oxide/SOG/Oxide
Metal3
Vias
TEOS/BPSG/SOG TEOS/BPSG/SOG TEOS/BPSG/SOG
Field Oxide Field Oxide Field Field Oxide
Oxide
n-well
p-well p-well
n+ buried layer p+ buried layer
p-substrate
FOX
n+ buried layer p+ buried
layer
p-type
Epitaxial
Silicon
1μm
FOX
BiCMOS-20 5μm
CMOS Analog Circuit Design © P.E. Allen - 2010
Lecture 040 – UDSM and BiCMOS Technologies (3/24/10) Page 040-30
SUMMARY
• UDSM technology typically has a minimum channel length less than 0.1μm
• UDSM transistors utilize enhanced channel strains to increase drive capability and
reduce off currents
• Advantages of UDSM technology include:
- Smaller devices
- Higher speeds and transconductances
- Improved Ion/Ioff
• Disadvantages of UDSM technology include:
- Gate leakage currents
- Reduced small signal gains
- Increased nonlinearity
• BiCMOS technology
- Offers both CMOS transistors and a high performance vertical BJT
- CMOS is typically a generation behind
- Silicon germanium can be used to enhance the BJT performance
CMOS Analog Circuit Design © P.E. Allen - 2010