Standard vs Custom Battery Packs - Decoding the Power Play
LCAS Presentation
1. The WORLD’S LEADING Modification &
Integration Partner for the AIRBORNE
GEOPHYSICAL SURVEY Industry
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2. 2
COMPANY OVERVIEW
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50 yearold established AircraftMaintenance Organization (AMO) &
Manufacturing Facility.
Centrally located in the heart of Muskoka, two hours North of Toronto, Ontario.
Quality service in aircraft maintenance, structural repairs, componentoverhauls,
avionics and auto flight installations, part manufacturing, and customer support.
World’s leading modification partnerfor the Airborne Geophysical Survey industry.
3. 3
APPROVALS AND CERTIFICATIONS
LCAS currently holds TCAA, FAA, EASA, TCAA, DGCA, DCA, IAC, ECAA, and CAA Supplemental Type
Certificates (STC’s) for modifications covering more than 90 differenttypes of aircraft and helicopter
makes and models plus many serialized STC’s for other less popular fixed and rotary wing aircraft.
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Department of Transport Approval Maintenance
Organization
Professional Engineering
4. 4
OUR TEAM
ADRIENNE WILSON, Senior Administrator ● ALAN CATT, Fixed Wing Lead M1 Division ● BOB COWIE, Fixed Wing Lead
M2 Division ● BRAD FLETCHER, Procurement and Part Sales Manager ● BRIAN CAMERON, Facility Maintenance Lead ●
DAVE SMART, Product Finishing Lead ● DERICK MCGEE, Director of Engineering ● ELTON TOWNSEND, Founder ●
EVAN HODGSON, Aircraft Maintenance Engineer Apprentice M1 M2 ● JIM HODGSON, Chief Operations Officer ● JOSEPH
PELLEJA, P.ENG., Chief Engineer ● KEN HILLMAN, Machining Production Lead ● KIRK CREELMAN, Director of
Composite Design ● KYLE CORBIN, Aeronautical Engineer (EIT) & Certification Specialist ● MARCIN MICHALAIC, Welding
Lead ● MIKE GLASS, Director of Machining ● MIKE PATTISON, Machinist – Prototyping Lead ● PHILLIP LEWKOSKI,
Director of Maintenance & Manufacturing ● RICK PATTON, Aircraft Maintenance Engineer & Avionics Lead ● ROB LUDLOW,
Sheet Metal Structures & Composite Lead ● SIMON VINGAR, Senior Account Manager ● SRULI WEINREB, President & CEO ●
STEVE HANNA, Rotary Wing Lead ● TED DIRSTEIN, General Aviation Manager ● TODD STRAUS, Rotary Wing Lead ●
TRISH HACKENBROOK, DocumentControl Coordinator
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6
WHAT WE DO
DESIGN
ENGINEERING
AIRCRAFT
MODIFICATIONS
PARTS
MANUFACTURING
AIRCRAFT
MAINTENANCE
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8. DESIGN ENGINEERING 8
Each projectbegins with an extensive
planning assessmentwhere we look closely
at feasibility, cost efficiencies,and optimal
certification paths.
This ensures thatthe projectis launched
with strong economic footing and
dependable timeline expectations.
OUR SEVEN STEP “CONCEPT TO COMPLETION” PROCESS
Planning
Once the projectscope has been clearly
defined, we begin the prototype design
process modeled in a 3D CAD platform with
powerful simulation and design validation
capabilities.
Concurrently we run our procurement
discovery process, toestablish
componentand material selection based
on suitability, price and availability.
Design
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9. DESIGN ENGINEERING 9
When the conceptis approved by the client,
we initiate an engineering design review
process.
Designs are substantiated using a
balanced approach of traditional and
higherorder analyses. Data generated is
documented by LCAS engineers to
support certification, testing,
manufacturing and maintenance.
Engineering Analysis
As an approved Canadian Aeronautical
components manufacturerwith an extensive
palette of in-house capability, we don’t need
to rely on third party availability to turn your
concepts into reality.
Unlike many other engineering shops,
we keep everything underone roof,
ensuring time line and cost expectations
are keptin check.
Build
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10. DESIGN ENGINEERING 10
Once the assembly is complete, we will
establish an integration plan that is
determined by client geo-location and
projectscope. Based on client requirements,
we can…
Send a team to the client’s location to
complete the integration.
Provide many of our modifications in ”kit
form” to be installed by the client.
In most cases, the integration is
completed at our accessible facilities.
Integrate
LCAS has extensive experience supporting
testing for projects of any size.
We provide flight testcoordination, static
load testing, statistical reliability testing as
well as conformity inspections and
specialized inspections.
Our full suit of instrumentation is
maintained by LCAS quality assurance and
is NIST traceable.
LCAS provides flight testcoordination
through our network of trusted flight test
professionals.
Ground & Flight
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11. DESIGN ENGINEERING 11
On projects that require certification, our engineering team have experience coordinating with a number
of civil authorities including Transport CanadaCivil Aviation, the FAA, EASA, IAC, ANAC and DGCA.
Our engineering team can help achieve your Type Design approval via a full Supplemental Type
Certificate, Repair Design Approval, or a Serialized Supplemental Type Certificate to bestmeetyour
needs and budget.
We can provide developmental, validation and testing services for customers seeking a type of
certificate for their new aircraft design.
We offeran efficient, fluid process to help meetyour projectgoals.
We bring a “real world” approach when evaluating our client’s needs and are able to offerour
experience in generating creative solutions to aircraft instrumentation, equipmentand special
mission needs.
Certify
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17. CASE STUDIES 17
CESSNA 208 MODIFICATIONS - INTERNAL
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Gravity Meter Mount
Equipment Rack
Navigation Systems
Crystal Packs
Gravity Meter
Survey Project Power
18. CASE STUDIES 18
Wing Tip Pods Belly Pod Tail Boom
CESSNA 208 MODIFICATIONS - EXTERNAL
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19. CASE STUDIES 19
CESSNA 208 AUXILIARY FUEL TANK
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Fully certified for operational use (STC)
Total capacity of 103 gallons and a usable
capacity of 100 US gallons.
Removable cabin mounted enclosed tank
with sealed pump assembly and the cockpit.
System is completely vented and sumped
externally on the airframe.
Allows operators an extended range for
operations and/or ferry flights.
2 additional hours of flight time at survey
power settings.
Auxiliary Fuel Tank Auxiliary Fuel Tank
Auxiliary Fuel TankAuxiliary Fuel Tank
20. CASE STUDIES 20
KING AIR SERIES MODIFICATIONS
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Crystal Packs
King Air - Gravity Meter Mount
Gravity Meter System King Air 100 – Survey Tail Boom King Air 200 - Survey Tail Boom
King Air – Survey Wingtip Pods Spectrometer System Survey Project Power
21. CASE STUDIES 21
DC-3/BT-67 MODIFICATIONS - INTERNAL
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Gravity Meter Mount Navigation Systems King Air 100 – Survey Tail Boom
Roller Floor Installation Roller Floor Installation Sonobouy Chute Real Time Compensator
22. CASE STUDIES 22
DC-3/BT-67 MODIFICATIONS - EXTERNAL
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Survey Belly Pod
Survey Tail Boom
Bird Nest and Docking System Ground Crew Safety Fittings Survey Nose Boom
Underside Roller Door Wingtip Booms Drafting and Planning
23. CASE STUDIES 23
AS350 MODIFICATIONS
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Fuselage Mounted Survey Boom Navigation Systems Crystal Pack Rack
Gravity Meter Mount Survey Boom Array Survey Project Power Equipment Rack
25. PARTS MANUFACTURING 25
As a Transport Canada Civil AviationApproved Organization under AWM
561 for the Manufacture and Certificationof AeronauticalProducts,
LCAS is able to offer a full suite of part production services. We are skilled in
working with a diverserange of metallic,composite and machinableplastics
materials.LCAS is approvedto manufacture PDA parts for a variety of aircraft.
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26. PARTS MANUFACTURING 26
On projects that require certification, our engineering team have experience coordinating with a number
of civil authorities including Transport Canada Civil Aviation, the FAA, EASA, IAC, ANAC and DGCA.
Our engineering team can help achieve your Type Design approval via a full Supplemental Type Certificate,
Repair Design Approval, or a Serialized Supplemental Type Certificate to best meet your needs and budget.
We can provide developmental, validation and testing services for customers seeking a type of certificate
for their new aircraft design.
We offer an efficient, fluid process to help meet your project goals.
We bring a “real world” approach when evaluating our client’s needs and are able to offer our experience in
generating creative solutions to aircraft instrumentation, equipment and special mission needs.
PRODUCTIONTYPE DESCRIPTION
PROTOTYPING
Our specialty is taking your idea and turning it intosomething youcan touch and feel as quickly as possible.In the early stages of
product development,it is important to see the physical manifestations of initial concepts so that the fine-tuning will
incorporate solutions to the real worldissuesthat can often only be identified in a tangible model.We get it done quickly so our
customers can move on to the next phase of their project in the most time efficient manner.
PART REPAIR &
OVERHAUL
As Transport Canada Civil Aviation Approved Organization,we can facilitate repairs to damaged parts that are more economical
to repair or overhaul then to replace.We take consultative approach and ensure our customers have a clear understanding ofthe
most efficient path forward,the most time efficient manner.
SUBCONTRACTING LCAS can support aircraft part manufacturers with peakproduction capacity deficiencies.Our facility and skilled team can
provide an extremely flexible outsourced productionsolutions.
AFTERMARKET
There are many drivers that motivate the development andproduction of aftermarket aviation parts.Whether youare looking to
develop an upgraded component,source a discontinued part,or improve a part replacement strategy,we will work with youto
design and manufacture what you need.Our Quality Assurance process ensures strict adherence to drawings,specifications,and
standards,with an emphasis on optimized repeatability.
PART SOURCING When the right solution is to buy and not build,our in house specialty procurement team with its global purchasing network will
locate the component you need for the price you want to pay.
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28. AIRCRAFT MAINTENANCE 28
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LCAS is a complete maintenance facility
servicing both private and commercial
piston, turbine, light jet, and rotary wing
aircraft. Our highly qualified Aircraft
Maintenance Engineers take pride in the
safety and quality of their work.
We believe that our clients should play an
active role in the care and safety of their
aircraft. Our service is transparent, with all
needed repairs reported and approved by
our customers before work is begun.
Maintenance, Inspections & Repairs
LCAS can provide for certification to repairs
and modifications completed on your
aircraft.
We will help you determine the most
appropriate certification path such as a
PMA (Parts Manufacturer Approval) ,
RDA (Repair Design Approval) , sSTC,
(Serialized Supplementary Type
Certificate)or STC (Supplementary Type
Certificate).
Certificiation
29. AIRCRAFT MAINTENANCE 29
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No matter what the condition of your aircraft,
we’ll use our decades of experience toreturn
it to its formerglory using latest equipment
models or parts manufactured in-house.
All systems and components are
inspected and overhauled or replaced as
required.
Reconditioning and Restoration
Using our extensive network, Lake Central
Services can source almost any aircraft.
Once it has been located, our in-house
commercial pilot can fly the aircraft to
our facility for repairs and certification.
When it’s ready, we’ll deliver it to
whereveryou are.
Aircraft Sales
30. AIRCRAFT MAINTENANCE 30
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Moving and reregistering an aircraft in a
differentcountry can be arranged by our
maintenance department,
Priced peraircraft based on its condition
and available history.
Import or Export
Our pre-approved modification kits ship with
everything required, including detailed
documentation for installation and
operation.
We offera support staff of experts who
are available to assistwhen required. We
have developed a robust suite of
modification kits for the Lake Aircraft. A
full list can be found here in our Products
area, whereveryou are.
Modification Kits
LCAS offers both indoor and outdoor storage
at our facility at the Muskoka Airport.
Aircraft Storage
31. AIRCRAFT MAINTENANCE 31
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LCAS is one of the few companies with an
avionics experton staff.
From repairs to new installations, we
provide our customers with state of the
art avionics service.
Avionics
Our dedicated parts departmentwill go the
extra mile to locate needed components, no
matter how rare.
LCAS also supplies PMA parts (Parts
Manufacturer Approval) to the Lake
Amphibian global market.
Parts