Cayley Aerospace Inc is Chartered Engineer Corporation involved in Chartered Engineer Certification,Inspection,Testing,Aircraft Engineering Design and Certification besides provider of Aircraft sourcing,Aircraft parts,Aircraft Completion

1. Federal US Government Contractor under CCR
Chartered Aircraft Engineering & Certification
Corporation, Seattle , Washington , USA
& DGFT Govt of India Approved PSI Agency
Charter Aviation Operator
http://www.cayleyaerospace.com
March 29, 2013

2. 2
SEATTLE
Sydney
Cairo
(EGYPT)
Coventry
(UK)
Suzhou
(China)

3.  Founded in Pacific Northwest in Seattle in 2010
 Approved US Government Federal Contractor under CCR
 DGFT Government of India Approved PSI Agency
 Business facilities located in USA,UK,China,Egypt
 Strong financial performance with a compounded annual growth rate of 35%
 High customer loyalty - 90% revenue from repeat business
 70% revenue from North America,10% revenue from Australia,10% from Europe,10%
from Asia;
 0.5 % of net profits earmarked for fulfilling Social Responsibilities on a Y-o-Y basis
 Accredited Training Programs in Aeronautical Engineering & Aviation Science
 Airlines program Management & Engineering services AOG support,Certification &
Airworthiness compliance support,Check completion for Aircraft at our USA site
 Aircraft sourcing ,Engineering ,Pilot,crew service support
 Financial support for Airlines and global Airlines support
3
“Leading engineering and R&D solutions provider with core engineering DNA”

4.  Accredited Chartered Aeronautical Engineering Group under Federal US Government
 DGFT Govt of India Approved Pre Shipment Inspection Agency for parts export to India
 Aeronautical Engineering & other major Training Programs leading Diploma & Degree in
Engineering & Aviation Maintenance
 All the course works and Degree/Diploma in Aeronautical,Mechanical,Electrical Engineering
are Accredited by Ministry of Education and NARIC,UK and accepted in USA as accredited at
par with BS Degree program from USA University
 Aircraft Maintenance support provided by Skilled Aircraft Mechanics and Aircraft Engineers
from Cayley Aerospace Inc through its local subsidiary facilities in the region
 Aircraft & Fleet operation support from Cayley Aerospace Inc ,USA within very short time
frame
 Cayley Aerospace Inc is led by Accredited Licensed Chartered Aeronautical Engineer and all
training program through Cayley Group of Companies will have Completion Certificates in
Aviation issued by Approved Chartered Engineer & Professional Engineer from UK,USA and
Australia region.
 Cayley Group of companies provided Engineering Degree training program for people at all
level whether its students or employees and these help in Professional & Career Development
of Employees,students and trainees.
 Aircraft Parts and Inventory support through Cayley Aerospace USA
 Cayley Aerospace Inc is Approved Valuation Corporation for Aeroplanes & Aero Engineering
4

5. 5
Aerospace Focus- Strong Leadership
Best-in-Class Engineering Services …
 Best-in-class engineering services partner to the global aerospace & defense industry
 100000+ person hours delivered on aerospace projects.
 Premier Chartered Engineer Professional Development CPD program for Engineers & Managers.
 Long-term relationship with major OEMs and Tier-I suppliers .
 Recognized as a value creator and top offshore engineering solutions provider by our customers.
 Innovative Solutions for entire product life-cycle : “From product definition to after-market
service”
Engineering Software
Technical Publications
Structures Interiors Engines Avionics Systems

6.  Aircraft Engineering Services AOG support
 Charter Airlines operation for both passenger & cargo
 Program management & compliance support
 Aircraft certification & compliance
 Aircraft Sourcing ,sales,leasing,crew resourcing
 Premier Chartered Aeronautical group with licensing approval
in 5 countries USA,Australia,UK,China,Egypt,Europe & APEC
countries Approved by Federal US Government under CCR
 DGFT Government of India Approved Pre Shipment Inspection
Agency of airplane parts supply.
 Financial support for Airlines customers
6

7.  Cayley Aerospace Inc is DGFT Government of India approved Pre
Shipment Inspection Agency involved in metals,non metals and
machineries inspection and certification services.
 Inspection team are locally registered Professional Engineers and
Chartered Engineers with Engineering Council-UK and Engineers
Australia
 Global offices offer 24/7 customer support
 Licensed in Washington state,USA
 Global offices present in Seattle,USA,Coventry,UK,Cairo,Egypt,
Suzhou,China and Sydney, Australia
7

8. Aerospace Service Portfolio
Adding Value in Every Step …
Concept Design
Detailed Design
Value Engineering
Reverse Engineering
Structural Stress Analysis
Finite Element Analysis
Fatigue & Damage Tolerance Analysis
Thermal Analysis, CFD Analysis
Impact Analysis
Design for Manufacture and Assembly
Computer Aided Process Planning
Value Stream Mapping
Tooling Services
Post Production Engineering
Tool Engineering
Scaffolding Design
Test Plan
RAMS Service
Integrated Logistics Support
Service Repair Engineering
Technical Publications
Product
Definition
Engineering
Design
Assembly /
Testing
Manufacturing
After Market
Services

9. Solutions
9
Aerospace Domain Expertise
Comfort …
• Seating Systems
• Seating System
• Lighting Systems
• Cabinetry
• Galley Structure
• Overhead System
• Storage Equipment
• System Integration
 Conceptual Design
 Detailed Design
 Structural Substantiating Report
 DER Compliance Report
 Digital Mock Up (DMU)
 Technical Publications
Engines Avionics Systems
Areas of Engagement
Structures
Interiors
Why Cayley Aerospace ?
 Reduce cost
 Reduce Weight & Space
 Improve ergonomics
 simplifying construction by
introducing modularity.

10. 10
SERVICES OFFERED
 Conceptual Design
 3D Models (Shell, Assembly & Installation)
 Detailed Design
»Design for manufacturing (DFM)
»General Arrangement Drawings
»Assembly, Installation Drawings
»Component Drawings
 Design Validation
»Finite Element Analysis
»Static Stress Calculation
»Fatigue & Damage Tolerance
»Static, Dynamic & Buckling Analysis
 Structural Substantiation Reports
 Digital Mock Ups
 Aircraft Charter operation & Engineering Services support
 Technical Publications
Areas of expertise

11. 11
•Aircraft Structures /Systems Design & Modifications
•Airframe Structural Repair Design
•Interior Arrangement Design
•FAA STC Project Co-ordination & Certification
•FAA DER (Designated Engineering Representative
Approvals)
•Computer Aided Design (Auto Cad Release 2009)
•Conventional Design & Drafting Board
•Stress Analysis/Report
•Certification Plans, Compliance Report, Inspection
Reports for STC Projects.
•Finite Element Analysis (FEA) Nastran
•MathCAD 14 Analysis & Programming
•Static Module Testing
FAA STC PROJECT CAPABILITIES

12. 12
•Strain Gauge Installation, Instrumentation &
Testing
•Flammability Testing
•Evacuation Testing
•Weight & Balance Reports
•Development of Technical Manuals
•Generation of Process Specifications
•Support Equipment /Machine Design &
Fabrications
•Component Qualification & Testing under FAA
Open STC Testing Project
FAA STC PROJECT CAPABILITIES

13. 13
CUSTOMER AIRCRAFT PROGRAM AREA OF ENGAGEMENT
ANOLIS A330-300 Design- Interior Completions
AAC Airbus Corporate Jetliner, BBJ Design & Analysis of interior
completions
Albert Mühlenberg A318,A319,A380 CMMs for Aircraft interiors
Mid Coast Bombardier Global Express
XRS
Design & Analysis of Interiors
Completion
SICMA Aero Seats AIRBUS Design & analysis support along with
creation of CMMs for Aero Seats
Boeing Boeing Design & modeling of aero seats
Aero Interior Experience@ Cayley Aerospace

14. 14
AIRCRAFT PROGRAM MONUMENTS WORKED ON
A330-300 • Galley with pelmet arrangement
• Galley G4, G5, G6, G7
• Footwells F1, F2, F3, F4, F5
• Stowage C1, C3, C4, C6
Airbus Corporate Jetliner, BBJ • Side Ledge with Ottoman
• Vanity
• Closets
• Overhead
• Bulkhead
A318,A319,A380 CMMs for Aircraft interiors
Bombardier Global Express XRS • Galley
• Galley ANNEX
• Vanity
• Wardrobe
• Credenza
• Divan
• Bulkhead
Areas/ Monuments worked on

15. 15
A few of the Monuments worked on…
ENTRANCE ENCLOSURE
CREW REST
CABINETAFT WARDROBE
AFT LAVATORY
DIVAN END CABINET
CREDENZA CABINET
RH GALLEY

16. 16
Tools for Design Analysis
 Solidworks 2009
 CATIA V5- R18/19
 CATIA V4- V4.2.4, R2
 AUTOCAD 2008
Tools for Stress Analysis
 FE MAP
 PATRAN 2007, 2008
 NASTRAN 2007, 2008
 ABAQUS V6.8
 ANSYS V10,11
 HYPERMESH V8,9
 LSDYNA 971
 Hand Calculations…
Various Software utilized
Tools for Tech Pub
 Arbor Text Editor
 Frame Maker
 IsoDraw
 Acrobat Professional

17.  Project Commencement: Apr-2010
 Domain : Interiors – Monuments / Galleys /etc
 Solutions Offered: Design & Stress Analysis
 Aircraft Program working on: A319
 Team Size: 36 (average) 40 (peak)
 Software Tools used: CATIA V5, Solidworks, NASTRAN, PATRAN, Hypermesh,
MS Excel for Hand calculations
17

18.  Project Commencement : Dec 2010
 Domain : Interiors –Galleys, Stowage, Foot wells
 Solutions Offered: Detail Design
 Aircraft Program working on: A330-300
 Team Size: 15 (average) 20 (peak)
 Software Tools used: CATIA V5
18

19.  Project Commencement: April 2010
 Domain : Interiors –Vanity, Galleys etc.; Systems –Oxygen, water etc.
 Solutions Offered: Detail Design & Stress Analysis
 Aircraft Program working on: Bombardier Global Express XRS
 Team Size: 30 (average) 40 (peak)
 Software Tools used: Solid Works, AutoCAD, NASTRAN/PATRAN, MS Excel
19

20.  Project Commencement: Pilot project
 Domain: Interiors – Air duct assembly
 Solutions offered: Design and Stress Analysis
 Aircraft Program working on: A350
 Team Size: 25
 Software Tools used: Catia V5, Nastran, Patran, Hypermesh
20

21.  Project Commencement: June 2007
 Domain: Interiors – Technical Publications
 Solutions offered: Creation of CMM for Interiors Monuments
 Aircraft Program working on: Airbus & Boeing
 Team Size: 12
 Software Tools used: Arbortext Editor, Frame Maker, ISO DRAW, Acrobat Professional
21

22. 22
SCOPE
INPUTS
OUTPUTS
• Design, Modeling and drafting of
Interior Components.
• Preliminary & Detail design
• CATIA V5 models, assembly and layout
drawings, Structural Drawing,
Component Drawing
• Proposal drawings and specifications
• Required stp and igs files (Space
allocation Models)
• Design criteria & Standard Specifications
• Required environment models
• CATIA 3D Models assembly
• 2D Layout drawings
• Structural drawings
• Component Drawings
Program : A330-300
Monuments Worked on:
• Galleys
• Stowage’s
• Foot wells

23. 23
SCOPE
INPUTS
OUTPUTS
To create the 3D models, Drawings, FEA
and Stress Reports for the Interior
components.
• Floor schematic, Concept design & XRS
document
• Loads
• CAD Models/ drawings & FEA reports
• Stress Substantiation Reports
Program : Bombardier Global XRS
METHODOLOGY
• Creation of 3D model
• Creation of assemblies & corresponding
drawings
• FEA & Stress Analysis

24. 24
SCOPE
To create the 3D models of side ledge &
Ottoman assembly, carry out FEA and
Stress analysis.
Program : Airbus Corporate Jetliner
INPUTS
OUTPUTS
• Assembly & elevation drawings
• Loads
• CAD Models & drawings
• FEA Results
• Stress Analysis Reports
METHODOLOGY
• Creation of 3D model
• Creation of assemblies & corresponding
drawings
• FEA and Stress Analysis
Side Ledge & Ottoman Assembly

25. 25
SCOPE
To create 3D shell models, carry out FE
Analysis and create stress reports of the all
monuments
INPUTS
OUTPUTS
• Floor Schematic and Elevation Drawings
• Loads
• CAD Models
• FEA Reports
• Stress analysis reports
METHODOLOGY
• Study of inputs
• Creation of 3D model of shell structure
of monument.
• FEA and stress analysis
Shell Models
Program : Boeing Business Jet (B-737)

26. 26
SCOPE
To create the 3D models & drawings of
overhead cabinet assembly, component
installation & Installation.
Program : Boeing Business Jet (B-737)
INPUTS
OUTPUTS
• Floor Schematic and Elevation Drawings
• CAD Models & Drawings
METHODOLOGY
• Study of inputs
• Creation of assembly models &
corresponding drawings
Overhead cabinets

27. 27
SCOPE
Perform Finite Element Analysis for Side ledge,
Vanity & Cabinet assemblies
INPUTS
OUTPUTS
• 3D solid STEP format model
• Finite Element model, Stresses and displacements
METHODOLOGY
• Study of inputs
• Creation of finite element model
• Creation of Finite Element Analysis
Finite Element Model
Program : Boeing Business Jet (B-737)

28. 28
SCOPE
Software Utilized:
• Arbor text Editor
• Frame Maker
• ISO DRAW
INPUTS
OUTPUTS
METHODOLOGY
Program : AIRBUS Axxx
To Create CMM for Interiors Monuments
• Assembly Drawings, BOM
• Sample CMM template
• ATA 100, ATA iSpec 2200, ASD-STE100
standards
• Study of Inputs
• Creating Authoring text
• Create Illustrations
Approved CMM for Interiors Monuments

29. 29
Please contact for all request:
Eur Ing.Bishnujee Singh PE FIEAust FIMechE CEng (UK) CPEng
Csci CPhys CMath FCMI FinstlM AFCASI (Canada)
18830 38th Ave W
Lynnwood,Washington,98037-7637
Email:bishnujee.singh@cayleyaerospace.com
http://www.cayleyaerospace.com

30. Thank you