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Federal US Government Contractor under CCRChartered Aircraft Engineering & CertificationCorporation, Seattle , Washington ...
2SEATTLESydneyCairo(EGYPT)Coventry(UK)Suzhou(China)
 Founded in Pacific Northwest in Seattle in 2010 Approved US Government Federal Contractor under CCR DGFT Government of...
 Accredited Chartered Aeronautical Engineering Group under Federal US Government DGFT Govt of India Approved Pre Shipmen...
5Aerospace Focus- Strong LeadershipBest-in-Class Engineering Services … Best-in-class engineering services partner to the...
 Aircraft Engineering Services AOG support Charter Airlines operation for both passenger & cargo Program management & c...
 Cayley Aerospace Inc is DGFT Government of India approved PreShipment Inspection Agency involved in metals,non metals an...
Aerospace Service PortfolioAdding Value in Every Step …Concept DesignDetailed DesignValue EngineeringReverse EngineeringSt...
Solutions9Aerospace Domain ExpertiseComfort …• Seating Systems• Seating System• Lighting Systems• Cabinetry• Galley Struct...
10SERVICES OFFERED Conceptual Design 3D Models (Shell, Assembly & Installation) Detailed Design»Design for manufacturin...
11•Aircraft Structures /Systems Design & Modifications•Airframe Structural Repair Design•Interior Arrangement Design•FAA S...
12•Strain Gauge Installation, Instrumentation &Testing•Flammability Testing•Evacuation Testing•Weight & Balance Reports•De...
13CUSTOMER AIRCRAFT PROGRAM AREA OF ENGAGEMENTANOLIS A330-300 Design- Interior CompletionsAAC Airbus Corporate Jetliner, B...
14AIRCRAFT PROGRAM MONUMENTS WORKED ONA330-300 • Galley with pelmet arrangement• Galley G4, G5, G6, G7• Footwells F1, F2, ...
15A few of the Monuments worked on…ENTRANCE ENCLOSURECREW RESTCABINETAFT WARDROBEAFT LAVATORYDIVAN END CABINETCREDENZA CAB...
16Tools for Design Analysis Solidworks 2009 CATIA V5- R18/19 CATIA V4- V4.2.4, R2 AUTOCAD 2008Tools for Stress Analysi...
 Project Commencement: Apr-2010 Domain : Interiors – Monuments / Galleys /etc Solutions Offered: Design & Stress Analys...
 Project Commencement : Dec 2010 Domain : Interiors –Galleys, Stowage, Foot wells Solutions Offered: Detail Design Air...
 Project Commencement: April 2010 Domain : Interiors –Vanity, Galleys etc.; Systems –Oxygen, water etc. Solutions Offer...
 Project Commencement: Pilot project Domain: Interiors – Air duct assembly Solutions offered: Design and Stress Analysi...
 Project Commencement: June 2007 Domain: Interiors – Technical Publications Solutions offered: Creation of CMM for Inte...
22SCOPEINPUTSOUTPUTS• Design, Modeling and drafting ofInterior Components.• Preliminary & Detail design• CATIA V5 models, ...
23SCOPEINPUTSOUTPUTSTo create the 3D models, Drawings, FEAand Stress Reports for the Interiorcomponents.• Floor schematic,...
24SCOPETo create the 3D models of side ledge &Ottoman assembly, carry out FEA andStress analysis.Program : Airbus Corporat...
25SCOPETo create 3D shell models, carry out FEAnalysis and create stress reports of the allmonumentsINPUTSOUTPUTS• Floor S...
26SCOPETo create the 3D models & drawings ofoverhead cabinet assembly, componentinstallation & Installation.Program : Boei...
27SCOPEPerform Finite Element Analysis for Side ledge,Vanity & Cabinet assembliesINPUTSOUTPUTS• 3D solid STEP format model...
28SCOPESoftware Utilized:• Arbor text Editor• Frame Maker• ISO DRAWINPUTSOUTPUTSMETHODOLOGYProgram : AIRBUS AxxxTo Create ...
29Please contact for all request:Eur Ing.Bishnujee Singh PE FIEAust FIMechE CEng (UK) CPEngCsci CPhys CMath FCMI FinstlM A...
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Cayley Aerospace Inc USA

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Cayley Aerospace Inc is Chartered Engineer Corporation involved in Chartered Engineer Certification,Inspection,Testing,Aircraft Engineering Design and Certification besides provider of Aircraft sourcing,Aircraft parts,Aircraft Completion

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Cayley Aerospace Inc USA

  1. 1. Federal US Government Contractor under CCRChartered Aircraft Engineering & CertificationCorporation, Seattle , Washington , USA& DGFT Govt of India Approved PSI AgencyCharter Aviation Operatorhttp://www.cayleyaerospace.comMarch 29, 2013
  2. 2. 2SEATTLESydneyCairo(EGYPT)Coventry(UK)Suzhou(China)
  3. 3.  Founded in Pacific Northwest in Seattle in 2010 Approved US Government Federal Contractor under CCR DGFT Government of India Approved PSI Agency Business facilities located in USA,UK,China,Egypt Strong financial performance with a compounded annual growth rate of 35% High customer loyalty - 90% revenue from repeat business 70% revenue from North America,10% revenue from Australia,10% from Europe,10%from Asia; 0.5 % of net profits earmarked for fulfilling Social Responsibilities on a Y-o-Y basis Accredited Training Programs in Aeronautical Engineering & Aviation Science Airlines program Management & Engineering services AOG support,Certification &Airworthiness compliance support,Check completion for Aircraft at our USA site Aircraft sourcing ,Engineering ,Pilot,crew service support Financial support for Airlines and global Airlines support3“Leading engineering and R&D solutions provider with core engineering DNA”
  4. 4.  Accredited Chartered Aeronautical Engineering Group under Federal US Government DGFT Govt of India Approved Pre Shipment Inspection Agency for parts export to India Aeronautical Engineering & other major Training Programs leading Diploma & Degree inEngineering & Aviation Maintenance All the course works and Degree/Diploma in Aeronautical,Mechanical,Electrical Engineeringare Accredited by Ministry of Education and NARIC,UK and accepted in USA as accredited atpar with BS Degree program from USA University Aircraft Maintenance support provided by Skilled Aircraft Mechanics and Aircraft Engineersfrom Cayley Aerospace Inc through its local subsidiary facilities in the region Aircraft & Fleet operation support from Cayley Aerospace Inc ,USA within very short timeframe Cayley Aerospace Inc is led by Accredited Licensed Chartered Aeronautical Engineer and alltraining program through Cayley Group of Companies will have Completion Certificates inAviation issued by Approved Chartered Engineer & Professional Engineer from UK,USA andAustralia region. Cayley Group of companies provided Engineering Degree training program for people at alllevel whether its students or employees and these help in Professional & Career Developmentof Employees,students and trainees. Aircraft Parts and Inventory support through Cayley Aerospace USA Cayley Aerospace Inc is Approved Valuation Corporation for Aeroplanes & Aero Engineering4
  5. 5. 5Aerospace Focus- Strong LeadershipBest-in-Class Engineering Services … Best-in-class engineering services partner to the global aerospace & defense industry 100000+ person hours delivered on aerospace projects. Premier Chartered Engineer Professional Development CPD program for Engineers & Managers. Long-term relationship with major OEMs and Tier-I suppliers . Recognized as a value creator and top offshore engineering solutions provider by our customers. Innovative Solutions for entire product life-cycle : “From product definition to after-marketservice”Engineering SoftwareTechnical PublicationsStructures Interiors Engines Avionics Systems
  6. 6.  Aircraft Engineering Services AOG support Charter Airlines operation for both passenger & cargo Program management & compliance support Aircraft certification & compliance Aircraft Sourcing ,sales,leasing,crew resourcing Premier Chartered Aeronautical group with licensing approvalin 5 countries USA,Australia,UK,China,Egypt,Europe & APECcountries Approved by Federal US Government under CCR DGFT Government of India Approved Pre Shipment InspectionAgency of airplane parts supply. Financial support for Airlines customers6
  7. 7.  Cayley Aerospace Inc is DGFT Government of India approved PreShipment Inspection Agency involved in metals,non metals andmachineries inspection and certification services. Inspection team are locally registered Professional Engineers andChartered Engineers with Engineering Council-UK and EngineersAustralia Global offices offer 24/7 customer support Licensed in Washington state,USA Global offices present in Seattle,USA,Coventry,UK,Cairo,Egypt,Suzhou,China and Sydney, Australia7
  8. 8. Aerospace Service PortfolioAdding Value in Every Step …Concept DesignDetailed DesignValue EngineeringReverse EngineeringStructural Stress AnalysisFinite Element AnalysisFatigue & Damage Tolerance AnalysisThermal Analysis, CFD AnalysisImpact AnalysisDesign for Manufacture and AssemblyComputer Aided Process PlanningValue Stream MappingTooling ServicesPost Production EngineeringTool EngineeringScaffolding DesignTest PlanRAMS ServiceIntegrated Logistics SupportService Repair EngineeringTechnical PublicationsProductDefinitionEngineeringDesignAssembly /TestingManufacturingAfter MarketServices
  9. 9. Solutions9Aerospace Domain ExpertiseComfort …• Seating Systems• Seating System• Lighting Systems• Cabinetry• Galley Structure• Overhead System• Storage Equipment• System Integration Conceptual Design Detailed Design Structural Substantiating Report DER Compliance Report Digital Mock Up (DMU) Technical PublicationsEngines Avionics SystemsAreas of EngagementStructuresInteriorsWhy Cayley Aerospace ? Reduce cost Reduce Weight & Space Improve ergonomics simplifying construction byintroducing modularity.
  10. 10. 10SERVICES OFFERED Conceptual Design 3D Models (Shell, Assembly & Installation) Detailed Design»Design for manufacturing (DFM)»General Arrangement Drawings»Assembly, Installation Drawings»Component Drawings Design Validation»Finite Element Analysis»Static Stress Calculation»Fatigue & Damage Tolerance»Static, Dynamic & Buckling Analysis Structural Substantiation Reports Digital Mock Ups Aircraft Charter operation & Engineering Services support Technical PublicationsAreas of expertise
  11. 11. 11•Aircraft Structures /Systems Design & Modifications•Airframe Structural Repair Design•Interior Arrangement Design•FAA STC Project Co-ordination & Certification•FAA DER (Designated Engineering RepresentativeApprovals)•Computer Aided Design (Auto Cad Release 2009)•Conventional Design & Drafting Board•Stress Analysis/Report•Certification Plans, Compliance Report, InspectionReports for STC Projects.•Finite Element Analysis (FEA) Nastran•MathCAD 14 Analysis & Programming•Static Module TestingFAA STC PROJECT CAPABILITIES
  12. 12. 12•Strain Gauge Installation, Instrumentation &Testing•Flammability Testing•Evacuation Testing•Weight & Balance Reports•Development of Technical Manuals•Generation of Process Specifications•Support Equipment /Machine Design &Fabrications•Component Qualification & Testing under FAAOpen STC Testing ProjectFAA STC PROJECT CAPABILITIES
  13. 13. 13CUSTOMER AIRCRAFT PROGRAM AREA OF ENGAGEMENTANOLIS A330-300 Design- Interior CompletionsAAC Airbus Corporate Jetliner, BBJ Design & Analysis of interiorcompletionsAlbert Mühlenberg A318,A319,A380 CMMs for Aircraft interiorsMid Coast Bombardier Global ExpressXRSDesign & Analysis of InteriorsCompletionSICMA Aero Seats AIRBUS Design & analysis support along withcreation of CMMs for Aero SeatsBoeing Boeing Design & modeling of aero seatsAero Interior Experience@ Cayley Aerospace
  14. 14. 14AIRCRAFT PROGRAM MONUMENTS WORKED ONA330-300 • Galley with pelmet arrangement• Galley G4, G5, G6, G7• Footwells F1, F2, F3, F4, F5• Stowage C1, C3, C4, C6Airbus Corporate Jetliner, BBJ • Side Ledge with Ottoman• Vanity• Closets• Overhead• BulkheadA318,A319,A380 CMMs for Aircraft interiorsBombardier Global Express XRS • Galley• Galley ANNEX• Vanity• Wardrobe• Credenza• Divan• BulkheadAreas/ Monuments worked on
  15. 15. 15A few of the Monuments worked on…ENTRANCE ENCLOSURECREW RESTCABINETAFT WARDROBEAFT LAVATORYDIVAN END CABINETCREDENZA CABINETRH GALLEY
  16. 16. 16Tools for Design Analysis Solidworks 2009 CATIA V5- R18/19 CATIA V4- V4.2.4, R2 AUTOCAD 2008Tools for Stress Analysis FE MAP PATRAN 2007, 2008 NASTRAN 2007, 2008 ABAQUS V6.8 ANSYS V10,11 HYPERMESH V8,9 LSDYNA 971 Hand Calculations…Various Software utilizedTools for Tech Pub Arbor Text Editor Frame Maker IsoDraw Acrobat Professional
  17. 17.  Project Commencement: Apr-2010 Domain : Interiors – Monuments / Galleys /etc Solutions Offered: Design & Stress Analysis Aircraft Program working on: A319 Team Size: 36 (average) 40 (peak) Software Tools used: CATIA V5, Solidworks, NASTRAN, PATRAN, Hypermesh,MS Excel for Hand calculations17
  18. 18.  Project Commencement : Dec 2010 Domain : Interiors –Galleys, Stowage, Foot wells Solutions Offered: Detail Design Aircraft Program working on: A330-300 Team Size: 15 (average) 20 (peak) Software Tools used: CATIA V518
  19. 19.  Project Commencement: April 2010 Domain : Interiors –Vanity, Galleys etc.; Systems –Oxygen, water etc. Solutions Offered: Detail Design & Stress Analysis Aircraft Program working on: Bombardier Global Express XRS Team Size: 30 (average) 40 (peak) Software Tools used: Solid Works, AutoCAD, NASTRAN/PATRAN, MS Excel19
  20. 20.  Project Commencement: Pilot project Domain: Interiors – Air duct assembly Solutions offered: Design and Stress Analysis Aircraft Program working on: A350 Team Size: 25 Software Tools used: Catia V5, Nastran, Patran, Hypermesh20
  21. 21.  Project Commencement: June 2007 Domain: Interiors – Technical Publications Solutions offered: Creation of CMM for Interiors Monuments Aircraft Program working on: Airbus & Boeing Team Size: 12 Software Tools used: Arbortext Editor, Frame Maker, ISO DRAW, Acrobat Professional21
  22. 22. 22SCOPEINPUTSOUTPUTS• Design, Modeling and drafting ofInterior Components.• Preliminary & Detail design• CATIA V5 models, assembly and layoutdrawings, Structural Drawing,Component Drawing• Proposal drawings and specifications• Required stp and igs files (Spaceallocation Models)• Design criteria & Standard Specifications• Required environment models• CATIA 3D Models assembly• 2D Layout drawings• Structural drawings• Component DrawingsProgram : A330-300Monuments Worked on:• Galleys• Stowage’s• Foot wells
  23. 23. 23SCOPEINPUTSOUTPUTSTo create the 3D models, Drawings, FEAand Stress Reports for the Interiorcomponents.• Floor schematic, Concept design & XRSdocument• Loads• CAD Models/ drawings & FEA reports• Stress Substantiation ReportsProgram : Bombardier Global XRSMETHODOLOGY• Creation of 3D model• Creation of assemblies & correspondingdrawings• FEA & Stress Analysis
  24. 24. 24SCOPETo create the 3D models of side ledge &Ottoman assembly, carry out FEA andStress analysis.Program : Airbus Corporate JetlinerINPUTSOUTPUTS• Assembly & elevation drawings• Loads• CAD Models & drawings• FEA Results• Stress Analysis ReportsMETHODOLOGY• Creation of 3D model• Creation of assemblies & correspondingdrawings• FEA and Stress AnalysisSide Ledge & Ottoman Assembly
  25. 25. 25SCOPETo create 3D shell models, carry out FEAnalysis and create stress reports of the allmonumentsINPUTSOUTPUTS• Floor Schematic and Elevation Drawings• Loads• CAD Models• FEA Reports• Stress analysis reportsMETHODOLOGY• Study of inputs• Creation of 3D model of shell structureof monument.• FEA and stress analysisShell ModelsProgram : Boeing Business Jet (B-737)
  26. 26. 26SCOPETo create the 3D models & drawings ofoverhead cabinet assembly, componentinstallation & Installation.Program : Boeing Business Jet (B-737)INPUTSOUTPUTS• Floor Schematic and Elevation Drawings• CAD Models & DrawingsMETHODOLOGY• Study of inputs• Creation of assembly models &corresponding drawingsOverhead cabinets
  27. 27. 27SCOPEPerform Finite Element Analysis for Side ledge,Vanity & Cabinet assembliesINPUTSOUTPUTS• 3D solid STEP format model• Finite Element model, Stresses and displacementsMETHODOLOGY• Study of inputs• Creation of finite element model• Creation of Finite Element AnalysisFinite Element ModelProgram : Boeing Business Jet (B-737)
  28. 28. 28SCOPESoftware Utilized:• Arbor text Editor• Frame Maker• ISO DRAWINPUTSOUTPUTSMETHODOLOGYProgram : AIRBUS AxxxTo Create CMM for Interiors Monuments• Assembly Drawings, BOM• Sample CMM template• ATA 100, ATA iSpec 2200, ASD-STE100standards• Study of Inputs• Creating Authoring text• Create IllustrationsApproved CMM for Interiors Monuments
  29. 29. 29Please contact for all request:Eur Ing.Bishnujee Singh PE FIEAust FIMechE CEng (UK) CPEngCsci CPhys CMath FCMI FinstlM AFCASI (Canada)18830 38th Ave WLynnwood,Washington,98037-7637Email:bishnujee.singh@cayleyaerospace.comhttp://www.cayleyaerospace.com
  30. 30. Thank you

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