1. Naresh Pandilla
Profile
♦ Having about 7 years of experience in Aeronautical industry encompassing a wide range of skill set,
roles and industry verticals.
♦ Hand On Experience in Design of Electrical Interfaces For Generators, Alternators, FADEC,
Avionics, AFCS, Mission & Weapon systems
♦ Experienced in Electrical Design domain interface with Mechanical CAD working, Preparing
Technical Specifications by Understanding Electrical standards.
♦ Design of Electrical Wiring Interface Drawings, Loom interface drawings, Wire list,
Material Schedule in AUTOCAD. Having through loom bundling, splicing, EMI/EMC
shielding.
♦ Having experience in POA of organization as per CAR 21. Good knowledge of EASA, FAR
27 and FAR 29, having knowledge of EASA Part-M & Part-145 and CAR-M & CAR-145.
♦ Certified in Six sigma Green Belt and having good knowledge of 7 Basic tools, Statistical
Quality Control and having exposure in using Minitab.
♦ Having about 6 years of experience in Electrical & Avionics LRUs FMEA & FTA Analysis and
reliability prediction (as per MIL-HDBK-217F) of Helicopters(Namely, Advanced Light
Helicopter(Dhruv) and Light Combat Helicopter (LCH)).
♦ Having about 5 years of experience in Quality Management System, Internal Audit, MIS and
active player in implementation of ISO9001-2008, AS9100C. Having knowledge of CMMi,
TS16949, Agile Methodology.
♦ Expert level exposure in all the phases of Design & Development process of an Helicopter and
acquiring certifications & aware of DDPMAS-2002(CEMILAC Directive), AFQMS documents.
♦ Having good exposure to MIL standards(704, 461 & 810) & software standard DO-178B.
♦ Lean practitioner having experience in organizing kaizen events and continual improvement
through 5S and value stream mapping.
♦ Good communication skills, interpersonal skills, self-motivated, quick learner and team
player.
Currently working as Manager – Quality Assurance in Rotarty Wing Research and Design
Centre(RWRDC), Hindustan Aeronautics Ltd(HAL), Bangalore
KEY WORDS & KEY AREAS
Maintenance & Production:
• Complete expertise in MRO activities such as pre-survey, dismantling, repairing, assembly, re-fit,
Equipping ,System testing ,Modification, Defect Investigation and Trouble shooting,
Documentation, Lean, Continuous Improvement, Flight evaluation, and customer requirement
compliance etc.
• Maintenance, Preservation and Functional testing of all components removed from aircraft .
• Expertise in procedures followed safety practices and Documentation during Preparation of aircraft
for flying or field/ flight trials as per test orders and also rectification and documentation post flight
observations.
Email id: naresh.pandilla@gmail.com
Mobile No: +91-9036111814
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2. • Complete knowledge of Proper store practices and authorized tool control procedures when
carrying out
• maintenance work on aircraft and aircraft associated bay work.
• Provided /issued Airworthiness safety certificate for flight clearance for more than 20 ALH
and 4 LCH Helicopter.
• Skill of Aerospace production, engineering, management, production planning, production
schedule,
• production scheduling.
• Having experience in POA of organization as per CAR 21. Good knowledge of EASA, FAR 27
and FAR 29, having knowledge of EASA Part-M & Part-145 and CAR-M & CAR-145.
Customer Support & Field Service Activities:
• Work closely with the Customer Support Management team on business initiatives to develop
relationships with the Customers
• Attends the customer reported snags, Analyzing the snags, applying innovative techniques in
resolving the snags in consultation with design agency.
• Attends regular operational/reliability meetings with Customer.
• Involves in planning of Testing and coordinating with Customer bases like Indian Airforce, Army,
Navy during development stages..
• Report significant Product performance issues further Track, manage and drive resolution for
Customer technical issues
Quality Assurance:
Expertise in total life cycle Process for Quality Assurance in the field of requirements, Planning,
Design, Development, implementation and certification for Avionics system of Jaguar Aircraft,
Upgradation, IADS of Light Combat Helicopter , Smart Cockpit Display System(SCDS) for Light
Utility Helicopter, various ground test rigs such as IADS Integration Rig, IADS software Integration
Rig and CDU & SCDS Automated Test Rigs.
Quality Control:
• Inspection, testing and certification of total aircraft system /LRUs through rig, aircraft testing and
their
• clearance for aircraft integration and flight testing.
• Compliance of QAP, QMS and functionality test as per Maintenance manuals on the various
systems and components for their Quality, Reliability and functional testing on Aircraft/ Helicopter
during overhauling of Advanced Light Helicopter at MRO M/s HAL.
• Total Quality control during Production and build up of first proto type LCH & LUH Helicopter as
per SOP, SOE DAL and Development
Quality Engineering & Quality Management System (QMS):
• Expertise in Quality Management Systems concepts, tools & techniques, analysis and decision to
implement and maintain a proactive Quality Management System.
• Hands on experience for preparation of QMS documentation on Quality Manual, Process &
Procedure
• manual and Product/System Life Cycle Process Manual.
• Implementation of QMS in various areas of design, production, overhaul & maintenance
• Knowledge on preparation of audit plan, audit check list and closure of non conformities, if any for
various certification audit process for AS9100C, ISO 9000 and system audit
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3. • Actively participating in Defect investigating (DI) Meeting for the analysis of root cause of failure.
• Recommending for improvement/ Modifications to avoid /minimize failures
• Conduct & Complete internal Audits before certification audit like AS9100C, ISO 9000 &
AFQMS.
PROFESSIONAL SKILL
Effective and excellent skill in Field services, Customer Support, Quality Assurance during
maintenance/servicing, production/ Assembly, Audit(ISO 9001 &AS 9100), Defect Investigation/
Trouble Shooting, EASA Standards part 145, CAR-27, Documentation &certification as per applicable
standard (MIL/ DEF […] Product development, Process improvement, Customer Relation, and Team
building.
STRONG FUNCTIONAL AREA IN WHICH STRENGTH LIE
My strength lies in the following areas:
• Rich understanding, knowledge and functionality testing of all the systems of Fighter aircraft and
Helicopters.
• Possess cross functional acumen in Maintenance, Quality Control, Production, Operations
Management, Design & Development, Documentation, and Team Management. Gained expertise
in following set standards, identifying project requirements and offering solutions, maintaining safe
work environment, ensuring smooth operations, following preventive maintenance schedules,
achieving targets timely and utilizing resources optimally.
• Being working as Deputy Manager of M/s Hindustan Aeronautics Limited,Bangalore (ISO 9001 &
AS 9100C), well conversant with customer support, Field services and experienced with
certification process, MIL & DEFStandard as Airworthiness requirement Defect analysis, Auditing
and communication with customer etc.
• Possess dedication, commitment, dynamism, positive & adoptive attitude, excellent inter personal
communication skill, Geographical adaptation, Pressure Handling, Decision Making and leadership.
• I enjoy utilizing keen analysis, valuable insights, innovative strategies and team approach in
identifying core areas of improvement and implement changes in consideration with time cost and
quality parameters.
Functional Areas:-
• Aircraft/Helicopter Maintenance, Overhauling & Servicing, System Installation/ Equipping as per
SOP & SOE ,Modification and systems functionality testings.
• Customer Support, Snag rectification at customer bases, Analysing snags, creating metrics, finding
innovative solutions in consultation with design.
• Application of Six Sigma Methodology
• Quality control/ Assurance during maintenance, production and design/ development, Process
• Enhancement and compliance, Documentation and Audits.
• Design Development- Reliability and qualification Testing ,Excellence in Analysis, Quick Problem
Resolution, Time Management, system testing and Test Jigs fabrication.
Education
 Bachelor of Technology (Electrical & Electronics Engineering)–2004 to 2008, Kakatiya University,
India – 83.20%
 Intermediate ( I.P.E.)- 2002 to 2004, Vikas Junior College, Hyderabad, India – 94.2%.
 10th
Class - Central Board of Secondary Education, Jawahar Navodaya Vidyalaya – 88.6%
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4. Trainings & Certifications
 Trained in Avionics & Aeronautics from Madras Institute of Technology, Anna
University(Duration – 4 months)
 Course on Design of Control Systems from IISc, Bangalore.
 BMP (Basic Management Program) at HAL Management Academy(Duation – 2 months)
 Lean six sigma Training at HAL management Academy.
 Internal Audit Training in AS9100C at HAL management Academy
 Awareness of ISO 9001-2008 Certification from Institute of Sigma Learning, India.
 Six Sigma Green Belt Certification from Aveta Business Institute.
 Reliability and Maintainability at HAL management Academy
Achievements & Awards
 Quality Award 2010, 2012, 2013 for contribution in development of first indigenously built combat
helicopter Technical Demonstrator I(Light Combat Helicopter), Implementation of AS9100C.
 Participated in ROBOTICS of TATVA-07 conducted by NIT Calicut.
 Presented a paper at INTERNATIONAL CONFERENCE ICSCI-08 organized by Pentagram
Research Limited.
 Secured 2nd place in TECHNICAL QUIZ conducted by The Institute of Engineers (India) at NIT
Warangal.
 Participated in NATIONAL MATHAMATICS OLYMPIAD and secured 79% marks.
 Participated in NATIONAL YOUTH PARLIAMENT COMPETETION conducted by Navodaya
Vidyalaya Samithi and secured 4th place.
 Secured 3rd place in REGIONAL LEVEL SOCIAL SCIENCE EDUCATIONAL EXIBITION.
 Secured 1st place in chess competition of Kakatiya University zonal meet.
 Secured 2nd place in Table tennis competition of Kakatiya University zonal meet and also selected
for inter zonal meet.
 Secured ALL INDIA RANK 980 in GATE-08
Software Proficiency
ERP: Industrial and financial systems(IFS)
Database Management: Oracle 9i, Microsoft Access
Statistical Tools: Excel, MiniTab
Languages: HTML, C, VB 6.0
Applications and Tools: MiniTab, MATLAB, Team Center
Operating Systems: MS-DOS, Windows-7, basic commands in UNIX.
 An Individual Project Work on “Development of Software for Maintenance Schedule Alerts”
using visual basic 6.0 as front end and MS access as back end.
Professional Experience
 Currently working as Deputy Manager(Field services, Customer Support & QA) in Rotary
Wing Research & Design Center of Hindustan Aeronautics Ltd from Jan 01, 2012.
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5.  Worked as Quality Engineer in Rotary Wing Research & Design Center of Hindustan
Aeronautics Ltd from Dec 28th
2008 to Dec 31st
2011.
Responsibilities handled when worked as Quality Engineer
 Audit Planning, Tracking, Analysis & Reporting.
 Liaison with Design Departments, Audits Communication & Escalations
 Analysing metrics and come out with inferences and improvement opportunities
 FADEC software testing in System Integration Laboratory.
 Daily inspection of Electrical, Avionics & Engine control systems before flights.
 Briefing to pilots about Electrical & Engine control systems, FADEC data analyses after every
flight and snag analyses, rectification for which are observed during flights/grounds.
 Involved in getting Clearance of Engine control systems from CRI of Director General of
Aeronautical Quality Assurance(DGAQA).
 Involved in the maintenance & periodic servicing of Helicopter electrical & Avionics systems,
including IADS, Communication systems(V/UHF, IFF, ELT,RAD ALT, DVS, GPS), Electrical
systems, Battery, Weapon systems(ATAM, EW suit, Flare & Chaff dispenser, HPS, Turret Gun).
 Implemented Six sigma methodology for problem solving.
 Established and maintained a test based on ISO lab quality environment for various aeronautical
components and systems and implemented ISO 9001-2008, AS9100C.
 Inspected electrical, avionics and weapon system assemblies and operations for defects based on
industry standards.
 Maintained good relationship and communication with customers, management, and vendors to
ensure quality level met expectations.
 Organized QA inspections and audits and carried out internal audits..
• Obtained concurrence from regulatory agencies CEMILAC & DGAQA in different phases of
development.
Six Sigma Project - Reduction of Repeat Failures in System Repairs
Value Realization:
 Studied the root causes of failure and implemented methods to eliminate them resulting of
reduction in Repeat Failures from 25% to 14%
 Increased the customer satisfaction rate from 58% to 71%
 Improved the sigma level from 1.64 to 2.19
Six Sigma Project - Reduction of Inventory Levels
Value Realization:
 Optimized inventory levels by implementing JIT techniques and revising re-order levels and lead
times
 Reduced the inventory holding cost by 19%
 Reduced the inventory value from Rs. 6 million to Rs. 4.2 million
 Improved the sigma level from 3.12 to 3.87
Personal Details:
Date of Birth: August 30th 1987
Marital Status: Un-married.
Nationality: Indian.
Gender: Male
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6. Languages Known: English, Hindi and Telugu
Passport Number: G7047094
(Naresh Pandilla)
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7. Languages Known: English, Hindi and Telugu
Passport Number: G7047094
(Naresh Pandilla)
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