1. Maheswaran.G
E-mail:
mahesan2005@yahoo.com
SOFTWARE EXPOSURE
CAD Tools : AutoCAD,
Pro-E & AutoCast
Use of Windows, Lotus
Notes, Outlook,
Meridian, MS Office,
Minitab & Oracle.
Q-Pulse,Citrix
SPECIALIZED IN :
National Board – Valve
Repair (VR) Certification
to the company,
Safety Relief Valve,
Mechanical Valve Repair
and Testing.
Valves and Spares
Inspection and Testing.
Pump Parts inspection.
PSV - Conversion,
Modification,
Adjustment
Model change with
respect to customer
requirements.
On-Line PSV Testing
Using - Lift
Asst.Device/EVT,
Mechanical Parts
Inspection –Visual &
Dimensional.
Pumps and Valves:
Development, QA/QC
Activities.
Six – Sigma Projects,
Process Improvements
& Cost Saving
activities.
ISO, Quality
Management System
Implementer .
Objective
Seeking a position that would utilize my skills and abilities in Mechanical Industries,
giving ample opportunities for potential growth such that I can contribute my knowledge
and skill towards achieving the goals of the organization and Team Success.
Experience Summary
Mechanical Engineer with 16 years of experience in VALVES, PUMPS, Quality
Assurance/Quality Control, Supplier development, Expediting, Pattern and
Casting Development, Inspection (Visual, Dimensional, DT,NDT),Valves and
Pumps Parts Inspection, Continuous Improvement Process, 6 Sigma Projects,
Cost Saving, APQP,MSA,SPC,Lean,Process Improvements, RCA, Getting new ISO,
ASME, Valve Repair (VR) Certifications for Pressure Relief Devices(PSV’S) and
other international standards certification to the company, Testing and
Certification activities in Manufacturing Engineering, Services ,Oil & Gas
Industries.
Area of Exposure
ASME, National Board (USA) – Safety Relief Valve Repair (VR) Process,
VR-Stamp, VR- certification activities to the individual Shop/Field.
Pressure Safety Valves, Mechanical Valves (Gate, Globe, Plug, Ball,
Butterfly, Check), Control Valves - Inspection, Service & Testing, Online
Testing of Pressure Safety Valves.
Valves Servicing , Inspection and Testing Hydro/Leak & Functionality
Pumps , Spares ,Rotating Equipment’s Inspection
Supplier Development, support and logistics.(Pattern, Casting & M/C ing )
Quality Assurance /Quality control Activities
Welder Qualification, NDT activities and Inspections
APQP,PPAP,SPC,MSA,ITP,CP,SOP,7 QCT, Kaizen,Lean,6S
Expediting activities
Six – Sigma approach ,6Sigma-Green Belt Projects
ISO- Quality Management Systems Implementation, Conducting Internal,
Process & Product Audits and System Improvements
GE/Dresser Consolidated Safety Relief Valves Sizing
Variable Cost saving/Productivity improvement projects
Continues Improvement Process - Process Improvement, Yield
Improvement, Design Improvement and Cost saving activities.
Trained, Qualified & Certified Details
ISO 9001:2015 IRCA Approved Internal Quality Management System
Auditor – Nov 2016
QMS,Work process-Pulse system study @ Score Europe Ltd ,UK–Aug 15
Six-Sigma Green Belt @ Indian Statistical Institute-SQC&OR Unit,
Bangalore, India – July 2014
Internal Auditor for ISO 9001-2008, ISO/TS 29001-2010, ISO-14001-
2004,OHSAS 18001-2007& ISO 19011-2011 @ IRCA Regd. Principal
Auditor, Kuwait –Nov 2013
GE, Dresser Consolidated, Safety Relief Valves and Family Repair, Level 1
@ Kuwait - Oct 2013
Intro to Welding Certifications @ Kuwait Industries Union,Kuwait,May 13
Safety Relief Valve Repair (VR) @ The National Board of Boiler and
Pressure Vessel Inspectors ,Columbus, Ohio, USA - March 2013
ISO 9001-2008 ,QMS,Internal Auditor @ Bureau Vertias,Kuwait-2012
Root Cause Analysis @ Flowserve-Pumps,Coimbatore,India-June 2011
Six Sigma Basic Yellow Belt @ Flowserve Pumps,Cbe,India,March-2011
SNT-TC-1A -2001,Non Destructive Examination Level II –LPT,MPT,RT &
UT @ Evergreen Institute of NDT,India -2008&2009
Statistical Process Control @ Rane Madras Ltd, Mysore, India -May 2005
RESUME
CURRICULUMVITAE
2. Conducting ISO Internal
Audits .
Trained Heart Saver,
First Aid CPR in Dubai
2015 & Kuwait - Aug
2014.
Countries Visited
Officially :
USA,UK,Malaysia,Kuwait
& India
New Project taken on
hand :
(1) ASME Valve Repair
(VR) authorization
certification for Metro
Quest – Score Group
Workshop- KSB,
Malaysia
(2) Upgradation of ISO
QMS Standard from ISO
9001:2008 to 2015,
Dubai and Malaysia
(3) New ISO 9001 :2015
Accreditation for Metro
Quest – Score Group
company – Malaysia .
Internal Auditor TS16949 @ PSG Foundry, Coimbatore, India-April 2004
Solid Modeling – PRO/ENGINEER 2001@ PSG CAD/CAM Centre-Nov 2000
Work Experience
SCORE MIDDLE EAST FZE-DUBAI,UAE
Designation : Senior Engineer – Quality Assurance & Lead ISO Auditor
Responsible Locations : Middle East and Asia
Duration : May 2015 to Till date
Achievements : #1) Successfully conducted ISO 9001 : 2008 Internal Audits
and Completed LRQA External Audit without any NCR’s in Sep 2015 & Sep 2016
#2) Successfully Achieved Company QHSE objectives and KPI’s for the Year 2016
#3) Successfully completed for ADMA-OPCO customer QHSE Audit in Oct 2016.
Role & Responsibilities: Reporting to Managing Director
Responsible for QA / Audit activities for Score Dubai & Score Asia-Malaysia.
Lead Internal Auditor for ISO-9001& Conducting internal audits for different
departments, Monitoring Company KPI/Objectives weekly and Monthly.
Management representative, Planning and conducting yearly Management
Review Meeting, Taking action based on the meeting action points.
Incoming and Outgoing goods inspection as per Score and Customer
requirements
Inspection: Visual, Dimensional, NDE, Material test certificate verification and
acceptance
Coordinating customer witness inspection and arrange to meet the customer
requirements
Preparing the Quality Management System Manual, documents and
Procedures & Maintaining the same
Register the customer complaints in Q-Pulse, root cause study and taking
necessary action to resolve the issues as soon as possible. Communicating the
issues with customers, suppliers and Internals relevant teams.
Maintain the calibration instruments and records
Valve testing witness inspection and Valve test certificates preparation
Doing in process inspection and records verifications
Goods certification package preparation and authorization
Conducting Tool box talk and giving different kind of training to the team for
improvements
Preparing the Inspection Test Plan(ITP) and Test Procedures (TP) as per
customer specific requirements
Monitoring the supplier performance and supporting to improve the overall
suppliers performance
Arranging NDE-UT,MPI,DP,PMI testing and witness inspection activities based
on the customer requirements
Preparing Supplier Non Conformance in Q-Pulse system and support them to
close the NC’s
Monitoring the different HSE activities and supporting for the overall
improvements
COMPANY PROFILE : SCORE MIDDLE EAST FZE-DUBAI,UAE
Score Middle East FZE is a privately ownedcompany which specializes in Intelligent
Valve and Gas Turbine solutions. Score Middle East FZE is part of Score Group
plc.,UK, which is an international organization consisting of 1400+ specialist co-
workers, spreadacross 30 locations in 20 countries. Score Groupis one of the largest
stockiest of valves worldwide, also providing sales, maintenance, modification, testing,
expediting andinspection services amongst others to our clients on a global basis. We
do not manufacture valves but we are specialists who provide full valve management
process to oil & gas companies and engineering contractors worldwide.
3. Date of Birth :
20,May,1983
Fathers Name :
V.Gunasekaran
Sex : Male
Marital Status: Single
Nationality : Indian
Languages Known :
English, Tamil, Kannada,
Malayalam.
Contact No:
Dubai : +971 568477876
India : +91 9865007178
& +91 9578998993
Passport No:
G6488039
Valid up to :
13/12/2017
Driving LicenseDetails :
UAE – LWAG
# 3661120, Valid till :
17-04-2026
India –LMWG,MCWG
#TN 37 20040003059
Valid till :13/04/2024
WARBA INDUSTRIAL AND ADVANCED SERVICES CENTER -KUWAIT
Designation : Engineer – Quality Assurance /Quality Control
Duration : May 2012 to April 2015
Achievements : Successfully achievedall IntegratedManagement System 2013-
objectives relevant to QA/QC Department and Company Goal.
Successfully qualified Welder for different material groups.
Current Achievement:
#1) NB-VR Certification for ASME Sec VIII SRV’s Liquid and Gas services.
#2) Successfully completed Petro Chemical Industries-Kuwait, Turn Around
Shut down 2014 for Control Valves Overhauling, Testing, Preventive
maintenance, on line service and Calibration.
#3) Successfully completed Equate Petro chemical Company-Kuwait, Turn
Around Shut down 2014 for Control/On-Off/Safety Relief Valves
Overhauling, Testing, Site activities and Calibration.
Role & Responsibilities: Reporting to General Manager
Overall responsibility of Quality Assurance /Quality Control Department
ASME- National Board – Valve Repair (VR-Stamp)authority
implementation process Team Leader & Implementer
All incoming and outgoing valves, spare parts serviced goods inspection
To meet customer requirements/free from any issue during customer
witness test/inspection
To maintain all relevant standards of Valve repair & Testing (Maintain
relevant standards of API,ASME,NBIC,ANSI,FCI,BS,EN,ASTM,ISO,MSS)
Work towards company targets and Integrated Management System
objectives
Preparing Quality System Manuals, Inspection and Test Plan/Quality
Plan, SOP/Work Instructions, Control Plan, ISO Manuals, Valve
Overhauling, Inspection & Testing Procedures.
Acting as a Management Representative and doing the MR activities
Team Management ,Conducting tool box talk &Team moti vation
Working as a Continual Improvement Team leader and achieve the
improvements plan
To maintain all major Valve manufacturers (OEM), Valve details, Valve
Repair/Maintenance manuals, Valve overhauling procedures, WPS/PQR.
Educating to Technicians frequently about their job activities ,
International standards & Procedures
Educate to all Technicians about company QHSE policy awareness and
work together to meet the company targets and policies
Conducting ISO- QMS,EMS,OHSAS Awareness and relevant training
program to all employees
All safety officer activities as per IMS
To Prepare and maintain the Welder qualification activities
To arrange and maintain the proper calibrated instruments/gauges in use
To prepare and maintain the all type of Valves , Internal - overhauling,
test procedure
To educate and maintain good housekeeping (6S) and zero accident inside
company.
4. Valves Major Activities :
Incoming/On receipt
Inspection, Pre-test,
Strip down Inspection,
Stage Overhauling,
Hydro Leak and
functional testing ,NDT
Actuator Leak,
Operational inspection
and Testing, Final
dispatch inspection &
Certification.
Prestigious Award :
Got Award from
Flowserve Pumps.
SPIRIT OF FLOWSERVE
For commitment -
April - 2011
COMPANY PROFILE
WARBA INDUSTRIAL AND ADVANCED SERVICES CENTER (KUWAIT)
WIASC is one of the Group Company of Warba National Group of Companies,
Subsidiaries of Al-Dorra Petroleum Services ,Kuwait.WIASC is well established for
all kind of Valves overhauling and testing, specialized in all type of Pressure
Safety Valve service and testing. Company Certified to National Board Valve
Repair (VR), current standards of ISO-9001-QMS, EMS 14001, OHSAS 18001,
ISO/TS29001. WIASC having highly skilledEngineers, Highly trained technicians
in all type of Valves field, Company having the very high Quality standards and
high quality product delivery to customer.
All major Process Industries online valve testing (PSV) using through very high
precision equipment of Electronic Valve Testing, doing all type of Online, Offline
Motor testing, Valves conversion and in-house and on-site service jobs.
MAJOR CUSTOMERS:
Kuwait Oil Company, Kuwait National Petroleum Company, Kuwait Petroleum
Corporation, Petrochemicals Industries Company, Joint Operation/IMCO, Equate
Petrochemical Company, GS Engg & Const.Company, Kharafi National Company,
Daelim Industrial Co.Ltd, Petrofac, Hyundai,Saipem ,GE,MEW Etc.
Flowserve India Controls Pvt Ltd – Pump Division , Coimbatore, India
Designation : Senior Engineer – Quality Assurance ( Vendor / Incoming Goods)
Duration : May 2008 to April 2012 ( 4 Yrs)
Responsibilities: (Reporting to Sr.Manager – Quality & CIP-BB)
Overall responsibility of Incoming parts inspection.
Involved in Pumps parts follow-up and inspection activities
Involved in quality control / Quality Assurance activities.
Verification and confirming the Material Test certificates and Reports to
the relevant Parts & Pumps
Non Conformance Report – Representative for Internal and External
(To follow and solve the issues through necessary Corrective & Preventive
action)
Monitoring excellent Housekeeping and quick retrieval through 6S
Concept.
Involved in continual improvement process.
Doing 6 Sigma Projects ,Supporting to others 6 Sigma Projects
Involved in cost control activities
Involved in Kaizen activities
ERT member/representative
Qualified First Aid Member
Involved with TPI Positive Material Identification test activities
Involved in NDT work Like Liquid penetrant test / PMI test.
Achieving improvements & eliminating non-value added operations &
Activities
Educate vendor to meet company requirements / Expectations.
Improve Process methods to reduce cost.
To monitor Vendor performance and support to improve the Max.level of
Quality and Delivery.
5. Temporary Address:
Street 1,Building No.9,
Flat # 211,The
Discovery Garden,
Dubai, UAE
(This address will be
changed, Pl contact
through Phone / mail )
Permanent Address:
6/123 Perumal Temple
Street, Kuppanur (Post)
Perur (Via),
Coimbatore -641010
Tamilnadu,India
COMPANY PROFILE : FLOWSERVE-PUMPS
Flowserve Corporation Group of company was established in U.S in 1807, started
their Indian operations by the Year 2001 Flowserve India controls Pvt Ltd, one of
the World leading manufacturers of CPX, HPX,HDX,LR and VTP Pumps. In which
the HPX is API standard Pump. An organization producing average of 400 Nos of
CPX Pumps, 80 to 100 Nos of HPX Pumps and 25 Nos of LR Pumps per month.
WIASC having highly skilledEngineers, Highly trainedtechnicians in all type of
Valves field, Company having the very high Quality standards and high quality
product delivery to customer.
P.S.G & Sons’ Charities Metallurgy & Foundry Division,Coimbatore-India
Designation : Engineer - Development
Duration : Sep 2001 to May 2008 ( 6.7 Yrs)
Reporting to : Development Manager
EXPERIENCE IN PSG FOUNDRY
Experience in Development of Patterns.
Experience in procurement castings.
Experience in Inspection of castings-Valves, Pumps, Gear box’s,
Manifolds, Impellers, Flywheels, Auto components etc.,
Experience in vendor management.
Experience in ISO 9001:2000 and TS 16949
WORK PROFILE
Involved in developing new patterns as per customer requirement.
Involved in procurements based on in-house & customer requirement
Interaction within the various departments in the organization.
Involved in quality control activities
Experience in gating system design
Involved in yield improvement and Productivity activities
Field Processing.
Contribution towards ISO 9001:2000 and TS 16949 as a coordinator
To solve the in-house issues by challenging.
Auto component customer representative for Dimensional anddesign
changes.
Maintaining Development department in-house stocks requirements
Monitoring excellent Housekeeping andtaking charge as housekeeping
leader for all inter – departments through 6S concept.
Internal drawing preparation work using CAD and controlling the
drawings.
Achieving the issuing the production pattern as per in-house
requirements with quality by handling manpower.
Involved in APQP Activities (Cross Functional Team member)
ISO Related Activities
An active trained Auditor TS 16949 in internal quality audit and ISO
related activities.
6. Social Activities :
Frequent Blood Donor,
Helping Poor Children’s
for Education, Creating
Awareness to peoples
about general health,
Environmental issues,
Energy saving &
Educational Benefits.
Helping others.
Sports Activities :
Playing Volleyball,
Basketball, Shuttlecock,
Table tennis, Cricket &
Trucking.
Entertainment :
Listening Music,
Bike/Car ride, Outing
natural places, Watching
Movies.
Personal Interest :
Sports , Photography,
Music & Trucking.
Strengths :
Achievement , Result
oriented, Positive
thinking & Doing, Team
Support & Management
Leadership skills,
Pro-Active & Positive
approach, Win-Win
Situation creator,
Troubleshooter,
objective, Goal focus and
Target oriented.
Reducing the percentage of rejection by using 7 QC tools.
Exposure to ISO/TS 16949 quality management procedures
Maintaining the process as per the ISO 9001 quality procedures
Exposure to ISO 14001 environmental procedures.
COMPANY PROFILE : PSG Foundry
An ISO 9001: 2000 certified organization, leading manufacturer and
Supply of Grey, Spheroidal, Alloy Iron castings. A foundry producing 1200MT
of castings per month with a yield of 60% & with a maximum of foundry
rejection up to 6% including customer end rejection.
PSG Organization is also certified TS 16949: 2002 & ISO 14001 (For
environment). Our prestigious customers are Rane Group of companies,
General Electrical (Canada), Tussor (Spain), Brakes India, Ashok Leyland,
Caterpillar, Ford, Beml etc.
Perfect Engineering Pvt Ltd, Coimbatore-India
Designation : Quality Control Trainee Supervisor
Duration : May 2001 to Aug 2001(4 Months)
Reporting to : Quality Manager
COMPANY PROFILE: Perfect Engineering.
A leading Pump Manufacturer.
EXPERIENCE
Involved in developing drawings for existing components
Involved in quality control activities
Involved in preparation of 2D drawings as per customer
requirements.
EDUCATION
B.Tech–Mechanical Engg in Rajasthan Vidyapeeth
University,Rajasthan,India in 2010 (Scored 68% Marks)
Diploma in Mechanical Engineering
(Specialization in Design andDrafting) (Scored 86% Marks)
P.S.G.Polytechnic,Coimbatore,India in 2001
SSLC Passed in 1998 , (Scored 83 % Marks)
Sarva Jana Hr,Sec,School,Coimbatore,India
Declaration:
I hereby declare that the above information is true and correct to the best
of my knowledge.
Truly,
(Maheswaran.G )
Dubai,UAE