More Related Content Similar to 07. Portable Gas Detection Training_Eng.pptx (20) 07. Portable Gas Detection Training_Eng.pptx1. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
IBU MSW Portable Gas
Detection Standard
2. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
MSW Training & Competency Verification Standard
Requirement #2 and Written Test Requirements
All IBU MSW training completion must be documented.
– Written tests are required.
– Results must be documented and retained per regulatory, Corporate and IBU
record retention requirements, whichever is greater.
MSW Written Test (Post-Test) Requirement and Governance
– All MSW trainings shall be followed up with written test (post-test). Minimum 70%
score will be applied as the passing rate for the tests.
– Those who did not passed the test will be given an opportunity to take 1 (one) re-
test.
– If the person did not passed the re-test, coaching and mentoring sessions have to
be arranged to the personnel (either by MSW Coach or Contractor’s mentors).
– The person can be authorized to work upon completion of coaching or mentoring
sessions as planned and confirmed with a valid test results.
– All training implementation together with the test result have to be documented and
reported to OE/HES with the following report format: <link to MSW Training
Documentation>
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3. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
MSW Training & Competency Verification Standard
Requirement #2 and Written Test Requirements
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4. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Outline
Training objectives of Portable Gas Detection
Introduction
Scope
Applicability/exemptions
Requirements
Portable Gas Detection Pathway
– Start
– Trained and confident
– Plan work
– Get permission
– Worksite Preparation
– Work
– Closeout
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Training Objectives
Objectives
Personnel are knowledgeable about the requirements of Portable Gas
Detection.
Personnel can conduct, participate and evaluate portable gas detection, so
that it is performed without:
– Injuries
– Property damage
– Adverse environmental impact
Personnel understand their role and responsibilities within the Portable Gas
Detection Standard.
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6. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Introduction
Gas Testing
A process whereby the required gas tests are continuously or
intermittently monitored. Continuous or intermittent gas testing is
required when there is a likelihood of changing gas concentrations
and/or there is a high risk to workers if the gas concentration changes
unexpectedly.
Use of portable detection equipment by the Qualified Gas Tester,
including detector tubes and combustible gas indicators, to determine
levels of oxygen and flammable or toxic vapors and gases.
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7. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Scope & Applicability
The Scope of Portable Gas Detection includes:
U&G Chevron employees, their delegates and contractors
Work activities requiring gas testing to ensure a safe work environment
– Confined space entries
– Excavations
– Hot work
– Other activities where there is a potential for a hazardous atmosphere
Applicability
Occupational hygiene monitoring is not included in this standard.
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General Requirements
Gas testing is required when there is a potential for any hazardous
working atmosphere including oxygen deficient or enriched
environments, flammable/explosive, immediately dangerous to life or
health (IDLH) atmospheres, toxic atmospheres above permissible
exposure limits.
Portable gas testing must be performed and evaluated by a Qualified
Gas Tester.
Personnel assigned responsibilities in gas detection roles and workers
using personal gas monitors must be trained and competent.
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Definitions
Hazardous Atmosphere
An atmosphere that may expose workers to the risk of death,
incapacitation, impairment of ability to self rescue, injury or acute
illness from the following:
– Flammable gas, vapor or mist in excess of 10% of the lower explosive
limit (LEL).
– Airborne combustible dust at concentrations that meet or exceed its LEL.
– Atmospheric oxygen concentrations <19.5% or >23.5%.
– Atmospheric concentrations of any substance in excess of the permissible
limit.
– Atmospheric conditions immediately dangerous to life and health.
Immediately Dangerous to Life and Health (IDLH) Atmosphere
An atmospheric concentration of any toxic, corrosive or asphyxiant
substance that poses an immediate threat to life or would interfere with
an individual’s ability to escape unaided from a dangerous atmosphere.
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Roles and Responsibilities
Subject Matter Expert
– Specific HES and technical
expertise related to the process
or procedure area identified
High Level Chevron Manager
(e.g. facility mgr., operations mgr.
etc.)
– Approve high hazard potential
activities including hot tapping;
hot work while diving; use of
explosives while diving; diving in
enclosed/confined spaces; entry
into inert atmospheres
– Approve isolations that require
positive physical isolation where
positive physical isolation
cannot be reasonably achieved
– Approve work that cannot be
mitigated down to a medium or
low hazard likelihood and
severity in accordance with
Table 8 in the Upstream Hazard
Analysis Procedure
– Conduct MSW leadership
engagements
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Roles and Responsibilities
Qualified Gas Tester
– Knowledgeable about
acceptable atmospheric working
conditions and gas testing order
– Knowledgeable about gas
testing techniques (e.g., vessel
testing, stratified atmospheric
testing, etc.)
– Conducts and documents gas
tests
– Verifies and validates field tests
and calibrations of gas detection
equipment
– Understands when to stop work
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12. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
STOP
Are you
trained and
confident? What will you do
Who and what will your work
affect
Determine hazards and
mitigations
Any special procedures
Prepare permits and other
documentation
Authorization
Communications
Ensure ongoing compliance with
Portable Gas Detection standard
Equipment Field Verifications
Conduct work site JSA (prep
crew for work)
Gas Testing Requirements
Gas Testing Equipment
Inspections/Calibrations
Perform work
Stop work if conditions change
Revalidate/cancel permit(s), if
necessary
Close out permits and return to
point of origin
Portable Gas Detection Workflow
12
PLAN WORK
Miss something?
GET PERMISSION
VERIFICATION &
VALIDATION
CLOSE OUT
Miss something?
WORKSITE
PREPARATION
CONTINUAL IMPROVEMENT
Inspections, Reviews, Assessment,
Audits, Lessons Learned
Miss something?
WORK
Miss something?
START
Consider impacts of work
Review procedures, standards
and instructions
13. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Start
13
START
Consider impacts of work
Review procedures,
standards and instructions
START
14. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Start:
Consider Impacts of Work
Environmental
Potential environmental impacts
Potential for release of reportable
substances into the environment
(oil, gas, other material)
Notification requirements (for gas
venting, material spillage due to
work)
Safety
Rescue plans and equipment
required (does work require onsite
rescue equipment or rescue plan?)
Notification requirements (for rescue
plans that involve outside
resources)
Health
Potential health impacts due to
exposure of hazardous substances
(breaking into a line or vessel
containing hazardous materials)
– MSDS available
Equipment/Facility/Installation
Impact of work to connected or
potentially affected equipment, facility
or installation
– What will shutting down equipment
impact?
– Will work generate long-term
impacts or changes?
– Will work require change
management?
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Start:
Review
Regulatory/Statutory Standards Applicable to the Work
Do the requirements specified in your written procedure meet these
requirements?
Chevron Standards
Reporting unit/business unit/facility Portable Gas Detection standard
Technical or engineering standards (e.g., Safety in Design, Fire Protection
and others)
OE corporate-required standards
Accepted Best Practices
Are there accepted best practices from recognized organizations that are
helpful?
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Stop
16
STOP
Are you trained
and confident?
17. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Trained and Confident
Task Specific Considerations
Do you…
Know what your role is for the
task you are asked to do?
Know what training is required
for the task you are asked to
do?
Understand the scope of
the work?
Have you…
Been trained for the task that
you are asked to do?
– Initial
– Refresher
Human Performance
Considerations
Do you…
Have the tools, time, resources and
people to do the task?
Know what performance mode you
are working in?
Have you…
Considered potential error traps?
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18. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Trained and Confident
Actions for no or neutral answers
Talk to your supervisor/work team
leader, discuss your concerns
and get directions on what you
should do
Talk to other personnel experienced
in the job that you are asked to do
for guidance
Review applicable written
documents such as standards,
operating procedures, training
materials and/or manuals
Stop Work until you are confident
that you can do the job you are
asked to do
Upstream Standard Requirements
Roles must be clearly defined
Personnel must meet the training
and competency requirements
before starting work
Resources
Portable Gas Detection Standard
MSW Training and Competency
Verification Standard
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19. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Plan Work
19
What will you do
Who and what will your
work affect
Determine hazards and
mitigations
Any special procedures
PLAN WORK
20. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Plan Work
What Will You Do
Define the scope of the task.
Are there alternatives that could
provide a safer atmosphere?
What equipment, tools and people
are needed?
– Identify equipment and tools you need
to do the work properly and safely
– Identify the number of people needed
for the work and what qualifications,
certifications, training and competency
needed to do the work properly and
safely
– Verify that the people you need to do
the work properly and safely are
available and are current with their
qualifications, certification, training
and competency assessments
What special processes, people and
equipment are required?
– Inert atmosphere
– Ventilation
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21. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Plan Work
What Will You Do
How much time do you need?
– Evaluate if the appropriate amount of
time has been allotted for the work.
– Develop alternate plans should the
work exceed the expected time.
What other equipment or operations
will be impacted by this work?
– Evaluate the equipment and
operations that are potentially
impacted by work.
Communication
– Consider how you will communicate
the work planned to those that should
know.
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22. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Plan Work:
Who and What Will Your Work Affect
Identify individuals and groups who may be impacted by the work.
Identify equipment, machinery, facilities and operations potentially impacted
by work.
Develop plans and procedures to ensure that work will affect impacted
equipment as little as reasonably possible.
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23. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Plan Work:
Determine Hazards and Mitigations
Conduct Planning Phase Hazard Analysis, if required
Trained personnel conduct a planning phase hazard analysis to identify the
potential hazards associated with a gas detection and to determine the
precautions, safeguards, and mitigations necessary to ensure that the work can
be done safely.
Hazardous energy sources commonly
associated with gas detection include:
Chemical
Biological
Temperature
Electrical
Radiation
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Plan Work:
Determine Hazards and Mitigations
Consider:
Need for continuous monitoring
Potential flammable or explosive
gases
Toxic gases and vapors present (e.g..
H2S, Benzene)
Work activity, location, duration of
work and work environment
Obtaining access to or egress from
location
Proximity to electrical conductors
Condition and stability of the existing
work surfaces
Ventilation and respiratory needs
Equipment to be used and the
hazards associated with using it (e.g.,
monitoring instruments, respiratory
equipment, ventilation,)
Hazards introduced by the use of
safeguards (e.g. explosion hazards,
entanglement, access & Egress)
Emergency procedures in the event
of an incident
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Get Permission
25
Prepare permits and other
documentation
Authorization
Communication
GET PERMISSION
26. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Get Permission
Fill Out General PTW and Other Permits/Documentation
Always perform gas testing in conjunction with a general permit to
work in accordance with the U&G Permit to Work Procedure.
For work that requires permitting, permits must be prepared in accordance with
the Upstream Permit to Work Procedure.
Prepare other permits as identified in the Planning Phase Hazard
Analysis including, but not limited to:
Isolation of Hazardous Energy
Hot Work
Electrical
Excavation
Confined Space
All gas testing results must be documented and attached to permits
in accordance with the U&G Permit to Work Procedure.
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27. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Get Permission
Authorization
Permits must be approved/acknowledged before work begins by:
Subject Matter Expert (if required)
Permit Approver
Person Managing Control of Work
Additional approval may be required in some circumstances,
for example:
Special processes such as qualified gas tester for any gas testing
Qualified Electrical Person for electrical isolations
Other permissions may be required for affected equipment, facilities,
operations or SIMOPs
All permits must be completed and approved by all required signatories
prior to beginning work.
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28. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Get Permission
Communication
Communication
There must be a means for clear communication and coordination of work to
address potential permit conflicts and/or simultaneous operations.
Communication and permit documentation must be available in the language
appropriate for personnel involved in the work.
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Prepare for Work
29
Conduct work site JSA (prep
crew for work)
Gas Testing Requirements
Gas Testing Equipment
Inspections/Calibrations
WORKSITE
PREPARATION
30. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Worksite Preparation:
Conduct Work Site JSA (prep crew for work)
Job Safety Analysis (JSA)
Must be performed in accordance with the Hazard Analysis Procedure
Must be developed or revised onsite by the personnel performing the work
Content of the JSA must be communicated to the work team and other affected
parties immediately prior to beginning work
JSA content must be communicated in a language appropriate so that team
members clearly understand task hazards, safeguards and actions required to
conduct work safely
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31. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Worksite Preparation:
Gas Testing Requirements
Gas testing and/or the use of personal gas
detectors (wearable) is required during the
following activities when there is a danger of a
potentially hazardous atmosphere:
Confined space entry
Emergency response activities (e.g. response to
leaks, spills, etc.)
Excavation and trenching activities
Handling or storage of hazardous materials or
cargo (e.g. storage tanks, ships/shipyards, tank
cars, hazardous waste sites, etc.)
Hot work activities
Isolation of hazardous energy activities
Process and production operations (e.g.
manufacturing facility operations, drilling &
production operations, etc.)
Other activities or conditions as defined by the
reporting unit/facility
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32. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Worksite Preparation:
Gas Testing Requirements
Gases must be tested in the following order:
Oxygen content
Flammable/explosive gases and vapors
Toxic gases and vapors (e.g. hydrogen sulfide (H2S), benzene)
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33. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Worksite Preparation:
Gas Testing Requirements
Acceptable atmospheric working conditions conform with applicable
Chevron and regulatory requirements and are as follows:
Oxygen: between 19.5 – 23.5%.
LEL: <10%.
H2S:
– Acceptable atmospheric conditions for work activity with a duration of 15 minutes or
less is <15 ppm.
– Acceptable atmospheric conditions for work activity with a duration of more than 15
minutes is <5 ppm.
Benzene:
– Acceptable atmospheric conditions for work activity with a duration of 15 minutes or
less is <5 ppm.
– Acceptable atmospheric conditions for work activity with a duration of more than 15
minutes is <1 ppm.
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34. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Worksite Preparation:
Gas Testing Requirements
Work cannot begin until gas testing results are within acceptable limits.
Initial gas tests must be performed before work can begin.
Follow up gas testing must be performed:
– As determined by the Qualified Gas Tester when performing all other types
of work in potentially flammable/explosive conditions, immediately
dangerous to life or health (IDLH) atmospheres, toxic atmospheres above
permissible exposure limits or other hazardous atmospheres
– After each work break onsite lasting longer than 30 minutes
– Prior to beginning work after a shift change occurs
– Anytime there are changes in work conditions (e.g. emergences, ambient
temperature changes, work disruptions, etc.)
– At any other time specified by the reporting unit/facility
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35. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Worksite Preparation:
Gas Testing Requirements
If gas testing results exceed the acceptable limits the following actions
must be executed in the order listed below:
– Stop work immediately
– Evacuate workers from the hazardous area
– Assess the atmospheric hazards and identify mitigation solutions
– Implement mitigation solutions
– Retest the atmospheric conditions
– Revalidate work permits
All personnel involved in work activities that require gas testing must be
allowed to observe initial and all subsequent gas tests.
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36. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Worksite Preparation:
Gas Testing Requirements
Potentially stratified atmospheres must be gas tested in accordance with
applicable legal requirements, Chevron standards and/or accepted
industry best practices.
When an area is suspected of being contaminated, gas detection
readings must be taken during the approach to the area (e.g. hazardous
material spill/release, etc.).
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37. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Definitions
Stratified Atmosphere
The density of gases and vapors can result in a stratified or layered
atmosphere, particularly in confined spaces. For example:
– Some gases are heavier than air, and settle to the bottom of a space,
(hydrogen sulfide),
– Some gases are lighter than air, and concentrate at the top of a space,
(methane),
– Some gases are the same as air, and accumulate in the center of a
space, (carbon monoxide).
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38. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Worksite Preparation:
Confined Space Entry Gas Testing Requirements
Confined Space gas testing requirements include but are not limited
to:
Initial gas testing must be performed outside the confined space
immediately prior to a worker’s entry.
After initial gas testing has been performed outside the confined space,
gas test must be conducted inside the confined space.
– An extension wand must be used to sample as far into the space as
possible without breaking the entry barrier.
– When the entire confined space cannot be sampled using an extension
wand, the qualified gas tester must enter the space wearing a supplied air
breathing apparatus to gas test the space.
• The Qualified Gas Tester must have a confined space entry permit
(issued specifically for gas testing) in accordance with the U&G Permit
to Work Procedure.
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39. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Worksite Preparation:
Confined Space Entry Gas Testing Requirements
Confined Space gas testing requirements include but are not limited
to (continued):
The ventilation system must be shut down for a minimum of 30 minutes
prior to conducting gas testing of large spaces.
– The ventilation must be returned to service upon completion of the gas test
and must never be stopped while workers are inside the confined space.
Confined space entry must occur no more than 30 minutes after the
Qualified Gas Tester has tested the area and cleared it for entry.
– If entry occurs more than 30 minutes after the area has been cleared for
entry by the Qualified Gas Tester, the gas test must be redone and the
permit revalidated before entry can occur.
Continuous gas testing must occur and be documented at a minimum of
every 4 hours unless the type of work being conducted does not allow for
continuous monitoring (e.g. water washing of a tank).
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40. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Worksite Preparation:
Excavation Gas Testing Requirements
Excavation and trenching gas testing requirements include but are
not limited to:
Initial gas testing must be performed upon detection of:
– Unexpected odors (e.g. exhaust fumes, H2S odors, etc.)
– Unexpected subsurface structures (e.g. pipelines, drums, tanks, etc.)
– Unexpected discharges
Excavation activities must occur no more than 30 minutes after the
Qualified Gas Tester has tested the area and cleared it for work.
– If excavation activities occur more than 30 minutes after the area has been
cleared for work by the Qualified Gas Tester, the gas test must be redone
before excavation activities can resume.
The Qualified Gas tester will determine the frequency for follow-up gas
testing based on the potential hazards identified and will document this
on the General Work permit.
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41. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Worksite Preparation:
Hot Work Gas Testing Requirements
Hot Work gas testing requirements include but are not limited to:
Initial gas testing must be performed after the work site and equipment
have been isolated and prepared.
Hot work activities must begin no more than 30 minutes after the
Qualified Gas Tester has tested the area and cleared it for hot work to
start.
– If hot work activities occur more than 30 minutes after the area has been
cleared for work by the Qualified Gas Tester, the gas test must be redone
and the permit revalidated before hot work activities can resume.
The Qualified Gas tester will determine the frequency for follow-up gas
testing based on the potential hazards identified and will document this
on the hot work permit.
Gas testing must be performed in the area surrounding the hot work
activity at a minimum distance of 15 meters (50 feet).
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42. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Worksite Preparation:
Hot Work Gas Testing Requirements
Hot Work gas testing requirements include but are not limited to
(continued):
When conducting hot work on or in tanks, vessels or piping, gas testing
must be conducted:
– At all openings and enclosed spaces above and below the location where
hot work is being conducted.
– At all openings ≤ 15 horizontal meters (50 feet) of where hot work is being
conducted.
Gas testing is required when motorized vehicles (battery or internal
combustion) are being operated within areas where flammable vapors
may be present.
Gas testing is required when non-intrinsically safe or non-explosion proof
electrical or battery operated equipment is used in a Hazardous
(Classified) Area.
– Personnel using non-intrinsically safe or non-explosion proof equipment at
the work site must wear a personal gas monitor.
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43. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Worksite Preparation:
Gas Testing Equipment
Portable gas testing instruments, personal gas detectors (wearable)
and equipment must:
– Be intrinsically safe and approved for use in potentially hazardous
atmospheres by a recognized testing organization. The only exception
to this requirement is if no intrinsically safe instrument/equipment exists.
– Be appropriate for use in the environment being monitored (e.g.
sensitivity, specificity, temperature, moisture, inert environments and
susceptibility of sensor to poisoning or inhibition by other gasses
present).
– Be capable of measuring oxygen content, combustible/flammable limits
and toxic gasses and vapors accurately to the lowest concentration at
which the material becomes hazardous.
– Have both audible and visual functioning alarms.
– Have established alarm set points.
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44. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Worksite Preparation:
Gas Testing Equipment
Personal gas monitors must be worn in
accordance with the manufacturer’s
monitor placement instructions.
Gas testing equipment and supplies (e.g.
colorimetric tubes, calibration gases, etc.)
must not be used if they have been altered,
damaged or have expired beyond the
designated service life.
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45. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Worksite Preparation:
Inspection/Calibration
Gas testing instruments and equipment must be maintained, inspected
and stored in accordance with manufacturer’s instructions.
Gas testing instruments and equipment must be calibrated with
certified calibration gases of known concentration per manufacturer’s
instructions. Calibrations must be documented.
– When an instrument does not pass a full calibration test, it must be
recalibrated by the manufacturer.
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46. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Definitions
46
Alarm Set Point
– Fixed or adjustable setting of the apparatus that is intended to pre-set the level of concentration at which the
apparatus will automatically initiate and indication, alarm or other output function.
Calibration (of Portable Gas Detectors)
– An instrument’s measuring accuracy relative to a known concentration of gas.
Continuous Gas Test
– A process whereby gases which may be present or which may be generated during work are continuously
monitored. Continuous gas testing is normally required where there is a high likelihood of changing gas
concentrations and/or there is a high risk to workers if the gas concentration changes unexpectedly
Follow Up Gas Testing
– Testing at intervals, performed after the initial testing, sufficient to ensure that the atmosphere remains safe
for the work being performed.
Initial Gas Test
– Gas test, or tests, that are conducted prior to beginning work and that are designed to determine the
following:
• Requirements for confined space entry
• Whether the area is safe for hot work
– The tests may be conducted in two parts: testing a confined space initially from the outside and then testing
again on the inside to determine if it is safe for work to commence.
Intrinsically Safe
– Equipment and wiring which is incapable of releasing sufficient thermal or electrical energy under normal
and abnormal conditions to cause ignition of a specific hazardous atmospheric mixture in its most easily
ignitable concentration.
47. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Definitions
47
Lower Explosive Limit (LEL)
– Lowest concentration (%) of a gas or vapor in air capable of producing a flash or fire in the
presence of an ignition source (arch, flame, heat). Also called lower flammable limit (LFL).
Oxygen Deficient
– An atmosphere containing <19.5% oxygen by volume.
Oxygen Enriched
– An atmosphere containing >23.5% of oxygen by volume.
Personal Gas Detector (Wearable)
– A wearable device, usually battery operated, which senses the presence of gases including
oxygen, toxic and or combustible gases.
Handheld/Portable Gas Detector
– A handheld device, usually battery operated, which senses the presence of gases including
oxygen, toxic and or combustible gases.
Portable Gas Detector
– A spot-reading or continuous-duty gas detection apparatus that has been designed to be
readily carried from place to place. A portable device that is battery operated and includes
but is not limited to:
• Handheld apparatus, suitable for single handed operations.
• A larger apparatus that can be operated by the user while it is suspended by hand, shoulder strap or
by a carrying harness; it may or may not have a hand directed probe.
48. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
2nd Verify
48
Ensure ongoing compliance
with Portable Gas Detection
standard and procedures
Equipment Field Verifications
VERIFICATION &
VALIDATION
49. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Verification and Validation:
Equipment Field Verifications
Gas testing instruments and equipment must be field verified:
– Personal (wearable) gas detectors must be auto zero checked daily (i.e.
prior to use).
– Handheld/portable gas detectors must be functional and/or bump tested
daily (daily tests must be documented).
– Personal (wearable) gas detectors must be functional and/or bump tested
monthly (monthly tests must be documented).
– All gas testing instruments and equipment not used regularly must be
functional and/or bump tested monthly (not to exceed a period of 30 days;
tests must be documented).
– All gas testing instruments and equipment must be functional and/or
bump tested at additional intervals in accordance with manufacturer’s
instructions (tests must be documented).
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50. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Definitions
50
Bump Test/Functional Test
– A test that verifies calibration by exposing the instrument to a known
concentration of test gas (or known concentrations of gas mixtures).
The instrument reading is compared to the actual quantity of gas
present (as specified on the testing material or certificate). Calibration
is verified if the instrument’s response is within an acceptable tolerance
range (specified by the manufacturer of the testing material) of the
actual concentration.
51. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Definitions
51
Verification is the evaluation of whether or not safeguard and or
system complies with a requirement or specification (i.e., is in place).
Validation is the assurance that a safeguard or system meets the
need (i.e., effectiveness of safeguard).
52. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Work
52
Perform work
Stop work if conditions
change
Revalidate/cancel permit(s),
if necessary
WORK
53. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Work
Stop Work If Conditions Change
Actions required if work changes, unsafe or unexpected conditions develop or
there is a change in personnel, change in specified permit conditions, incident or
emergency.
Use Stop Work Authority (SWA)
– Stop Work Authority (SWA) establishes the responsibility and authority of any
individual to stop work when an unsafe condition or act could result in an
undesirable event.
JSA review
– Review the JSA with the work team to revalidate or update as required.
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54. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Work
Stop Work If Conditions Change
Validity of Permits
Stop work, assess and mitigate
hazards
Revalidate permits, including but not
limited to:
– The job site is left unattended for
any period of time
– Gas testing results exceed
acceptable atmospheric working
conditions
– Gas Detection equipment failure
– Incident and/or near miss occurs
– Exceed established permit
conditions
– Unsafe conditions recognized
– Change of entire work crew
– Person Managing Control of Work
becomes unavailble
– Change in job site conditions (e.g.,
leaks, spills, alarm, weather or
specified permit conditions are
exceeded (time period, gas testing
requirement and etc.)
– Emergency
– Safety concern raised
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55. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Work
Revalidate/cancel Permit(s), if necessary
Revalidation
Permits must be revalidated by the Person Managing Control of Work.
Permits Cancelled
If the scope of work changes (e.g., introduction of additional work steps,
equipment and/or SIMOPs activities, etc.) then permits must be cancelled and:
– Work must be re-evaluated per the Hazard Analysis Procedure
– New permits must be developed and issued
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56. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Close Out
56
Close out permits and return
to point of origin
CLOSE OUT
57. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Closeout
Close Out Permits
Permits are signed via wet signature by:
– Person Managing Control of Work
– If required, Subject Matter Expert (SME)
– Permit Approver
The on site Person Managing Control of Work must verify and inform the
Permit Approver that:
– The work is complete
– The site is restored
– Equipment/machinery is ready to return to service
– A closeout discussion with the work team has been conducted and documented on
the on site JSA
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58. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Close Out
Return Permits to Point of Origin
Permits and associated document must be returned to the point of
origin.
Records must be retained according to the period of time specified in
Table 5 in the MSW Process Section 8.0.
– 6 months for Permits
– 5 years for training records
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59. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Continual Improvement
Continual improvement includes:
The frequency and detail of continual improvements must depend upon
statutory and Chevron requirements as well as best practices.
Inspections, reviews, assessments, audits and lessons learned are
documented.
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CONTINUAL IMPROVEMENT
Inspections, Reviews, Assessment,
Audits, Lessons Learned
60. © 2014 Chevron USA Inc. All Rights Reserved Company Confidential
Fill out Gas Testing Section of Permit
60
Editor's Notes Bullet 1 = Req. #1 in Portable Gas Detection Standard
Bullet 2 = Req. #3 in Portable Gas Detection Standard
Bullet 3 = Req. #24 in Portable Gas Detection Standard Light Green= Start
Dark Blue= Plan
Purple= Permissions
Light Blue= Prepare
Orange= V&V
Dark Green= Work
Brown= Restore
Red= Closeout
Performance Mode - Mental models that people work in when they do tasks. Specific to this person on this task at this time.
Skill Based – Very simple tasks that require little conscious attention. Everything to do with habit (automated routine) and nothing to do with skill. The task has been completed successfully 50-100 times in a short period of time involved low or no conscious thinking. Approximate error rate is 1:1000.
Rule Based – Decision making mode applying a known rule based on how it is remembered. Rules may be written or unwritten. Approximate error rate is 1:100 (from memory).
Knowledge Based – A novel situation is resolved through the individual's experience. No routines or rules are available for handling the situation and you have a question in mind. You don’t know what you don’t know and you cannot think your way out. Error rate is 1:2-1:10. Are there any other things under special that you would consider?
-- Lighting, PPE, temperature, etc. Talk about different types of environments that are more likely to produce a hazardous atmosphere and how different energy sources can change the stability of the atmosphere. Chemical and biological hazards and how they are affected by temperature and enclosed environments. Non-ionizing radiation in the form of sunlight can also alter the atmosphere and present new hazards to the area.
Discuss any other considerations. Sentence 1 = Req. #2 in Portable Gas Detection Standard
Last sentence = Req. #8 in Portable Gas Detection Standard Sentence 1 and all bullets = Req. #4 in Portable Gas Detection Standard Sentence 1 and all bullets = Req. #5 in Portable Gas Detection Standard Sentence 1 and all bullets = Req. #6 in Portable Gas Detection Standard Bullet 1 = Req. #7 in Portable Gas Detection Standard
Bullet 2 = Req. #9 in Portable Gas Detection Standard
Bullet 3 = Req. #15 in Portable Gas Detection Standard Bullet 1 = Req. #16 in Portable Gas Detection Standard
Bullet 2 = Req. #23 in Portable Gas Detection Standard Bullet 1 = Req. #13 in Portable Gas Detection Standard
Bullet #2 = Req. #14 in Portable Gas Detection Standard Bullets 1 and 2 = Req. #10 in Portable Gas Detection Standard Bullets 1-3 = Req. #10 in Portable Gas Detection Standard Bullets 1-3 = Req. #11 in Portable Gas Detection Standard Bullets 1-4 = Req. #12 in Portable Gas Detection Standard Bullets 1-3 = Req. #12 in Portable Gas Detection Standard Bullet 1 = Req. #17 in Portable Gas Detection Standard
Bullet 1 = Req. #18 in Portable Gas Detection Standard
Bullet 2 = Req. #19 in Portable Gas Detection Standard
Bullet 1 = Req. #20 in Portable Gas Detection Standard
Bullet 2 = Req. #21 in Portable Gas Detection Standard
Bullet 1 = Req. #22 in Portable Gas Detection Standard
Why did we change 30 minutes to any period of time?
Why did we have that rule? Convenience—take a break, eat lunch—is that a valid reason?
What can happen in 30 minutes if job site left unattended—we don’t know because no one was there.