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MOCS
Multiple Opening Circulation Sub
Fluid Bypass Valve
1
Applications
• BHA Protection
o Pumping LCM
o Spotting Acid
• Work-over and completions
o Well bore cleanout
o Fluid displacements
o Bottoms-up circulation
• Horizontal drilling
o Boosting annular velocities
o Low side cuttings cleanout
• Borehole enlargement
o Cutting acceleration while reaming
• Sub sea riser/BOP jetting
Features and Benefits
Features
• Simple operation that requires only one ball
• Flow rate actuated
• Unlimited cycling between bypass/non-bypass
• 60 Second cycle time with ball on seat
• Tool position clearly indicated by SPP
• Tool is designed to trip dry pipe
• Indexing mechanism and spring are protected
• Variable drop ball size
Benefits
• Easy to train on and easy to use
• Alleviates dependency on multiple drop balls
• No wasted trips for an exhausted tool
• Reduced non-productive time
• No guessing about tool position
• No need to lock tool open
• Dependable performance
• Flexible compatibility with various string ID’s
Activation Rates
• MOCS Tool is flow rate activated
• Higher mud weights result in lower minimum activation flow rates
• Lower mud weights result in higher minimum activation flow rates
Launch Position
(No Drop Ball on Seat)
• Passive operating position
• Open bore allows fishing operations if necessary
• Tool will not shift until the activation ball is on seat
Operating Procedures
Landing the Ball
(Drop Ball on Seat – Pumps at 200 GPM)
• Flow ball down at Max 200 GPM
• A noticeable (200+ psi) pressure
drop will indicate the ball has landed
• Increase flow rate above the minimum
activation rate to shift the tool
• Flow channels in top sub pin allow drainage for
pulling dry pipe
Operating Procedures
Operating Procedures
Bypass Position
• Once minimum activation flow rate is achieved,
tool will cycle open to the annulus on the first shift
• A noticeable 200-600 psi reduction in stand pipe
pressure will indicate that the tool is in bypass
Reset Position- (Shifting)
(Drop Ball on Seat – Pumps Off)
• Shut pumps off for 30-60 seconds
• The indexing mechanism will shift as the piston
returns to the reset position
• Tool will shift each time flow is stopped or reduced
below 75 GPM for 30-60 seconds
Operating Procedures
Operating Procedures
• Resume flow above the minimum activation rate
• Tool will shift to Non-Bypass (flow to bit)
• Piston lands in secondary position closing annular
ports and leaving the internal valve ports open to
flow to the bit
• A noticeable (200 – 800 psi) pressure increase over
the SPP in bypass will indicate the tool is in non-
bypass and flowing through the BHA to the bit
Non-bypass Position
(Flow to Bit)
Operating Positions
Stand Pipe Pressure Output
MOCS Tool Technical Specs
MOCS Operating Requirements:
• Pump flow rate of at least minimum activation flow rate plus 15%
(Depending on mud weight)
• Bit TFA less than 1.4 in2 (Optional bottom sub nozzle available)
• No rotating or operation in doglegs greater than 10°/100’
MOCS 4-3/4” 6-1/2” and 8”
Commercialization
4-3/4” MOCS Tool
• 4-3/4” Lab Testing Complete
• 3 Test well runs in the US
• All successful
• 1 beneath Ander Reamer
• Field runs to commence in June w/commercial release in late Q3
• Fleet expansion build out in parallel
6-1/2” MOCS Tool
• Fully Commercial – 2,500+ logged hours – 0 Failures
• 64 Tools operating in 5 countries
• Customers including
• OXY
• PDO
• Total
• Weatherford
• Schlumberger
8” MOCS Tool
• 8” Lab Testing Complete
• 2 Test well runs in the US
• 2 Live well runs in the US
• All successful
• 115 lb/bbl LCM pill successfully placed
• Field runs to complete in early July w/ commercial release by mid-Q3
• Fleet expansion build out in parallel with testing
Information Needed for Hydraulic
Calculator: (Pre-Job Checklist)
•Complete BHA configuration
• Including O.D. and I.D of each component
•Desired placement location for MOCs tool in BHA
•Drilling Fluid: Weight and Type
•Drop ball activated tools in BHA (yes/no)
•Hole Size (in)
•Bit TFA (in^2)
•Pump Capabilities
•Maximum flow (GPM)
• Drilling / working flow rate (GPM)
• Maximum pressure (PSI)
• LCM Requirements
• Type of LCM
• Maximum concentration desired (lb/barrel)
• Minimum flow rate to pump LCM needed (GPM)
MOCS Value In The Field
Rig Type:Drill Ship Day Rate:
Depth in Feet: 15,000
312.50$
Conventional sub: Ball Drops Time (minutes) Dollars
Cost for 1 Cycle in NPT 2 58.8 $18,375
Cost for 5 Cycles in NPT 10 294 $91,875
Cost for 7 Cycles in NPT (Includes 1 trip for spent tool) 14 411.6 $128,625
MOCS: Ball Drops Time (minutes) Dollars
Cost for 1 Cycle in NPT 1 29.4 $9,188
Cost for 5 Cycles in NPT 1 38.4 $12,000
Cost for 7 Cycles in NPT (Includes 1 trip for spent tool) 1 42.4 $13,250
Cost Savings for 1 Cycle in NPT
Cost Savings Total 5 cycles
Cost Savings Total 7 cycles (Includes 1 trip for spent tool)
$9,188
$79,875
$115,375
MOCS Savings Value Calculator
450,000$
Operating Cost per Minute:
Cost Savings Using MOCS Technology
Questions
or
Comments?
17

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Introduction to mocs tool

  • 1. MOCS Multiple Opening Circulation Sub Fluid Bypass Valve 1
  • 2. Applications • BHA Protection o Pumping LCM o Spotting Acid • Work-over and completions o Well bore cleanout o Fluid displacements o Bottoms-up circulation • Horizontal drilling o Boosting annular velocities o Low side cuttings cleanout • Borehole enlargement o Cutting acceleration while reaming • Sub sea riser/BOP jetting
  • 3. Features and Benefits Features • Simple operation that requires only one ball • Flow rate actuated • Unlimited cycling between bypass/non-bypass • 60 Second cycle time with ball on seat • Tool position clearly indicated by SPP • Tool is designed to trip dry pipe • Indexing mechanism and spring are protected • Variable drop ball size Benefits • Easy to train on and easy to use • Alleviates dependency on multiple drop balls • No wasted trips for an exhausted tool • Reduced non-productive time • No guessing about tool position • No need to lock tool open • Dependable performance • Flexible compatibility with various string ID’s
  • 4. Activation Rates • MOCS Tool is flow rate activated • Higher mud weights result in lower minimum activation flow rates • Lower mud weights result in higher minimum activation flow rates
  • 5. Launch Position (No Drop Ball on Seat) • Passive operating position • Open bore allows fishing operations if necessary • Tool will not shift until the activation ball is on seat Operating Procedures
  • 6. Landing the Ball (Drop Ball on Seat – Pumps at 200 GPM) • Flow ball down at Max 200 GPM • A noticeable (200+ psi) pressure drop will indicate the ball has landed • Increase flow rate above the minimum activation rate to shift the tool • Flow channels in top sub pin allow drainage for pulling dry pipe Operating Procedures
  • 7. Operating Procedures Bypass Position • Once minimum activation flow rate is achieved, tool will cycle open to the annulus on the first shift • A noticeable 200-600 psi reduction in stand pipe pressure will indicate that the tool is in bypass
  • 8. Reset Position- (Shifting) (Drop Ball on Seat – Pumps Off) • Shut pumps off for 30-60 seconds • The indexing mechanism will shift as the piston returns to the reset position • Tool will shift each time flow is stopped or reduced below 75 GPM for 30-60 seconds Operating Procedures
  • 9. Operating Procedures • Resume flow above the minimum activation rate • Tool will shift to Non-Bypass (flow to bit) • Piston lands in secondary position closing annular ports and leaving the internal valve ports open to flow to the bit • A noticeable (200 – 800 psi) pressure increase over the SPP in bypass will indicate the tool is in non- bypass and flowing through the BHA to the bit Non-bypass Position (Flow to Bit)
  • 13. MOCS Operating Requirements: • Pump flow rate of at least minimum activation flow rate plus 15% (Depending on mud weight) • Bit TFA less than 1.4 in2 (Optional bottom sub nozzle available) • No rotating or operation in doglegs greater than 10°/100’
  • 14. MOCS 4-3/4” 6-1/2” and 8” Commercialization 4-3/4” MOCS Tool • 4-3/4” Lab Testing Complete • 3 Test well runs in the US • All successful • 1 beneath Ander Reamer • Field runs to commence in June w/commercial release in late Q3 • Fleet expansion build out in parallel 6-1/2” MOCS Tool • Fully Commercial – 2,500+ logged hours – 0 Failures • 64 Tools operating in 5 countries • Customers including • OXY • PDO • Total • Weatherford • Schlumberger 8” MOCS Tool • 8” Lab Testing Complete • 2 Test well runs in the US • 2 Live well runs in the US • All successful • 115 lb/bbl LCM pill successfully placed • Field runs to complete in early July w/ commercial release by mid-Q3 • Fleet expansion build out in parallel with testing
  • 15. Information Needed for Hydraulic Calculator: (Pre-Job Checklist) •Complete BHA configuration • Including O.D. and I.D of each component •Desired placement location for MOCs tool in BHA •Drilling Fluid: Weight and Type •Drop ball activated tools in BHA (yes/no) •Hole Size (in) •Bit TFA (in^2) •Pump Capabilities •Maximum flow (GPM) • Drilling / working flow rate (GPM) • Maximum pressure (PSI) • LCM Requirements • Type of LCM • Maximum concentration desired (lb/barrel) • Minimum flow rate to pump LCM needed (GPM)
  • 16. MOCS Value In The Field Rig Type:Drill Ship Day Rate: Depth in Feet: 15,000 312.50$ Conventional sub: Ball Drops Time (minutes) Dollars Cost for 1 Cycle in NPT 2 58.8 $18,375 Cost for 5 Cycles in NPT 10 294 $91,875 Cost for 7 Cycles in NPT (Includes 1 trip for spent tool) 14 411.6 $128,625 MOCS: Ball Drops Time (minutes) Dollars Cost for 1 Cycle in NPT 1 29.4 $9,188 Cost for 5 Cycles in NPT 1 38.4 $12,000 Cost for 7 Cycles in NPT (Includes 1 trip for spent tool) 1 42.4 $13,250 Cost Savings for 1 Cycle in NPT Cost Savings Total 5 cycles Cost Savings Total 7 cycles (Includes 1 trip for spent tool) $9,188 $79,875 $115,375 MOCS Savings Value Calculator 450,000$ Operating Cost per Minute: Cost Savings Using MOCS Technology