The document is a product manual for the HLS pneumatic small-port single-seated control valve, detailing its design specifications, features, and performance characteristics. The valve is compact yet powerful, suitable for heavy-duty service with low pressure loss and high accuracy flow. Various optional accessories and materials are available for customization according to operational needs.

1. SHANGHAI THINKTANK PROCESS MANAGEMENT CO., LTD
Products
Manual

2. Contents

3. NO. TT2018-01-0800
HLS Pneumatic Small-Port Single-Seated Control Valve
OVERVIEW
Model HLS Pneumatic Small-Port Single-Seated Control
Valve are designed for heavy duty service. The compact
valve body, having and S-shape flow passage that
features low pressure loss, allows a large flow capacity,
rangeability and high accuracy flow characteristics.
Furnished by multi-spring diaphragm actuator, the
control valve is compact in structure and big in output
force.
SPECIFICATIONS
Body
Type
Straight-through, cast globe valve
Nominal size
3/4, 1 inch
Pressure rating
• ANSI Class 125, 150, 300, 600
• JIS 10K, 16K, 20K, 30K, 40K
• PN1.6, 4.0, 6.4 Mpa
End connection
• Flanged End: FF, RF, RJ, LG
According to ANSI B16.5, JIS B2201, JB/T79.1 PN1.6MPa,
JB/T79.2
• Welded End: SW, BW
• Threaded End: Rc
Material
A216 WCB, A216WC6, A352 LCB, A351 CF8, A351 CF8M,
A351 CF3M, A351 CF3(see table3-1,3-2)
Bonnet
• Plain bonnet (-17 to 230°C)
• Extension bonnet Type1(-45 to -17°C and 230 to 566°C)
• Extension bonnet Type 2 Cryogenic
Integral cast type (-100 to -45°C)
Welded type (-196 to -100°C)
• Bellows type
Gland type
Bolted Gland
Packing
V shaped PTFE, PTFE, Flexible graphite
Gasket material
Stainless steel(SUS304, SUS316, SUS316L), copper, aluminum
Trim
Valve plug
Single-seated, Contoured type plug
Actuator
Type
Single-acting diaphragm actuator
Diaphragm material
Cloth embedded nylon and ethylene propylene rubber
Spring range
• 20 to 100 kPa(0.2 to 1.0 kgf/cm2)
• 40 to 200 kpa(0.4 to 2.0 kgf/cm2)
• 80 to 240 kPa(0.8 to 2.4 kgf/cm2)
Supply pressure
0.14, 0.16, 0.28, 0.40 Mpa
Air connection
Rc1/4 or 1/4NPT internal thread
Ambient temperature
-30 to 70°C
Valve action
• FO: Air to close(Direct action actuator is combined.)
• FC: Air to open(Reverse action actuator is combined.)
Optional accessories
• P/P or I/P Positioner
• Air filter regulator
• Top-mounted or Side-mounted Handwheel
• Limit switch
• Solenoid valve
• Motion transmitter
• Booster relay
• Lock-up valve
• Air lock relay
• Others
HLS Standard Type
1. Body 2. Seat 3. Plug 4. Bonnet 5. Stem
6. Packing 7. Indicator scale 8. Actuator
Page 1

4. Performance
Rated Cv value
Refer to table 1.
Flow characteristics (Refer to table 2)
• Equal percentage
• Linear
Leakage
• Metal Seat
According to ANSI B16.104 IV, leakage less than 0.01% of
maximum valve capacity.
• Soft Seat
According to ANSI B16.104 VI, leakage less than 0.001% of
maximum valve capacity.
Inherent rangeability
50:1(Cv≥1.0), 30:1(Cv=0.63) or 20:1(Cv≤0.4)
Hysteresis error
• Without positioner: Within 3% F.S.
• With positioner: Within 1% F.S.
Linearity
Without positioner: Within ±5% F.S.
With positioner: Within ±1% Fv.S.
NO. TT2018-01-0800 THINKTANK PROCESS MANAGEMENT
Page 2

5. Nominal Diameter DN(mm)
20
25
Rated Cv Value 0.16 0.25 0.40 0.63 1.0 1.6 2.5 4.0 7.37 11.7
Metal Seat
Linear * *
EQ% *
Soft Seat
Linear * * * * * * * * * *
EQ% * * * * * * * * *
Actuator Model
Direct action PZMA-4
Reverse action PZMB-4
Rated Travel L(mm) 16
Eff. Area(cm2) 280
Nominal Pressure
PN(Mpa) 1.6, 4.0, 6.4, 10.0
ANSI 150LB, 300LB, 600
Inherent Flow Characteristics Linear, EQ%
Inherent rangeability 20:1 30:1 50:1
Spring Range Pr(Kpa) 20~100, 40~200, 80~240
Air Supply Ps(Mpa) 0.14, 0.25, 0.4
Table 2. Flow characteristics
Table 1. Rated Cv Value and Travel
Note:
1) “*” denotes production ranges.
2) “△” denotes the curve of flow characteristics accord with GB/T4213.
3) Please select model HLS for values of rated Cv 0.01, 0.04, 0.1
NO. TT2018-01-0800 THINKTANK PROCESS MANAGEMENT
Page 3

6. Allowable Differential Pressure Table for Soft Seat Type Unit: Mpa
Action Type Actuator
Spring
Range(Kpa)
Air Supply
(Mpa)
Positioner
Y/N
Rated Cv Value
0.25 0.40 0.63 1.0 1.6 2.5 4.0 7.37 11.7
Direct PZMA-4
20~100 0.14
No _ 2.0 2.0 2.0 2.0 1.4 1.4 1.2 0.76
Yes _ 3.0 3.0 3.0 3.0 3.0 3.0 2.78 1.78
40~200 0.25 Yes _ 3.0 3.0 3.0 3.0 3.0 3.0 3.0 2.29
80~240 0.40 Yes _ _ _ _ _ _ _ _ 3.00
Reverse PZMB-4
20~100 0.14 Yes/No _ 2.0 2.0 2.0 2.0 1.4 1.4 1.19 0.76
40~200 0.25 Yes _ 3.0 3.0 3.0 3.0 3.0 3.0 2.78 1.78
80~240 0.40 Yes _ _ _ _ _ _ _ 3.00 3.00
Action Type Actuator
Spring
Range(Kpa)
Air Supply
(Mpa)
Positioner
Y/N
Rated Cv Value
0.2
5
0.40 0.63 1.0 1.6 2.5 4.0 7.37 11.7
Direct PZMA-4
20~100 0.14
No
3.0
10.0
3.0
5.92
3.0
5.92
3.0
3.15
3.0
3.15
1.94 1.69 0.95 0.61
Yes
3.0
10.0
3.0
10.0
3.0
10.0
3.0
9.2
3.0
10.0
3.0
5.68
3.0
4.95
2.55 1.63
40~200 0.25 Yes _ _ _
3.0
10.0
3.0
10.0
3.0
7.30
3.0
6.3
3.0
3.34
2.14
80~240 0.40 Yes _ _ _ _ _
3.0
10.0
3.0
10.0
3.0
6.52
4.17
Reverse PZMB-4
20~100 0.14 Yes/No
3.0
10.0
3.0
5.92
3.0
5.92
3.0
3.15
3.0
3.15
1.94 1.69 0.95 0.61
40~200 0.25 Yes _
3.0
10.0
3.0
10.0
3.0
3.15
3.0
8.0
3.0
5.19
3.0 2.55 1.63
80~240 0.40 Yes _ _ _
3.0
10.0
3.0
10.0
3.0
10.0
3.0
10.0
3.0
5.73
3.67
Allowable Differential Pressure
Allowable Differential Pressure Table for Metal Seat Type
Unit: Mpa
Additional Note:
a) Packing material is PTFE.
b) Leakage of Metal seat as Class IV.
c) The upper figures denote the operating allowable differential pressure. The lower denote allowable differential
pressure at full
closure.
d) When liquid service, the operating allowable differential pressure of liquid exceeds 3.0Mpa {30 kgf/cm2}, we
recommend to use
model HLC.
e) The data is restricted by pressure-temperature sheet.
NO. TT2018-01-0800 THINKTANK PROCESS MANAGEMENT
Page 4

7. Pressure-Temperature Sheet
Working Temperature Range and Seat Leakage
Table 3-1 Valve Body Material: Stainless Steel
Table 3-1 Valve Body Material: Carbon Steel
Valve Body Material WCB, WCC, WC6, WC9, LCB
Trim
Material 304/316 304/316 304/316 304/316
Treatment RPTFE — ST SS
Seat
Material 304/316 304/316 304/316 304/316
Treatment — — ST SS
Allowable
Leakage
Class V/VI IV IV/V/VI IV/V/VI
Standard GB/T4213, FCI70.2, ANSI B16.104
Working
Temperature( )
WCB, WCC -5 ~ +160 -5 ~ +230 -5 ~ +425 -5 ~ +425
WC6, WC9 -5 ~ +160 -5 ~ +230 -5 ~ +538 -5 ~ +538
LCB -45 ~ +160 -45 ~ +230 -45 ~ +350 -45 ~ +350
Valve Body Material CF3, CF8, CF3M, CF8M
Trim
Material 304/316 304/316 304/316 304/316
Treatment RPTFE — ST SS
Seat
Material 304/316 304/316 304/316 304/316
Treatment — — ST SS
Allowable
Leakage
Class V/VI IV IV/V/VI IV/V/VI
Standard GB/T4213, FCI70.2, ANSI B16.104
Working
Temperature( )
-45 ~ +160 -196 ~ +538 -196 ~ +538 -196 ~ +538
NO. TT2018-01-0800 THINKTANK PROCESS MANAGEMENT
Page 5

8. External Dimensions for Standard, Bellows and Extension
Unit: mm
Nominal Diameter
DN(mm)
ANSI 150RF, JIS 10K FF, RF
PN1.6Mpa
ANSI 300 RF,
JIS 20K, 30K
RF, PN4.0
ANSI 600 RF, JIS 40K RF,
PN6.4, PN10.0
H5 H6 C A GW(kg)
L H1 H2 H3 L L H1 H2 H3
20 184 130 45 251 194 194 140 48 260
258 180 220 282
21
25 184 130 48 251 197 197 140 48 260 22
NO. TT2018-01-0800 THINKTANK PROCESS MANAGEMENT
Page 6

9. Unit: mm
Unit: mm
External Dimensions for Steam Jacket
External Dimensions for Extension Type 2
Nominal Diameter
DN(mm)
L A H1 H2 H3 H5 H6 L1 L2 C Flange
20 230 282 140 258 220 45 180 50 70 220 40
25 230 282 140 258 220 50 180 50 70 220 40
Nominal Diameter
DN(mm)
L
A H1 H2 H3 H5 D3 D4 n-M D5 X Y C H6 Flange
150LB 300LB 600LB
20 184 194 194
282 700 58 69 42 260 290
8-
M12
285 2.5 45 220 180
40
25 184 197 197 40
NO. TT2018-01-0800 THINKTANK PROCESS MANAGEMENT
Page 7

10. NO. TT2018-01-0801
HLC Pneumatic Small-Port Cage-Guided Type
Single-Seated Control Valve
OVERVIEW
Model HLC Pneumatic Small-Port Cage-Guided Type
Single-Seated Control Valves are designed for high
differential pressure Service where fluid normal
differential pressure exceeds 2940 kPa {30 kgf/cm2} or
for heavy-duty service where flashing/cavitation may
occur. Further, they are ideal for preventing erosion from
the valve body, because their guides are sturdy and the
valve body is protected by a cage. The com- pact valve
body, having an S-shaped flow passage that features low
pressure loss, allows a large flow capacity and rangeability.
The valve plugs are available in a wide range of Cv
values. The flow shutoff performance complies with
simplest mechanisms, utilizes a compact yet powerful
diaphragm actuator loaded with multiple springs.
The model HLC Control Valves are widely applicable for
reliable control of small flows in high- or low- tempera-
ture, high differential pressure process lines.
SPECIFICATIONS
Body
Type
Straight-through, cast globe valve
Nominal size
3/4’’, 1’’, 1-1/4’’, 1-1/2’’, 2’’, 2-1/2’’
Pressure rating
• ANSI Class 125, 150, 300, 600
• JIS 10K, 16K, 20K, 30K, 40K
• PN1.6, 4.0, 6.4, 10.0 Mpa
End connection
• Flanged End: FF, RF, RJ, LG
According to ANSI B16.5, JIS B2201, JB/T79.1 PN1.6MPa,
JB/T79.2
• Welded End: SW, BW
• Threaded End: Rc
Material
A216 WCB, A216WC6, A352 LCB, A351 CF8, A351 CF8M,
A351 CF3M, A351 CF3(see table3-1,3-2)
Bonnet
• Plain bonnet (-17 to 230°C)
• Extension bonnet Type1(-45 to -17°C and 230 to 566°C)
• Extension bonnet Type 2 Cryogenic
Integral cast type (-100 to -45°C)
Welded type (-196 to -100°C)
• Bellows type
Gland type
Bolted Gland
Packing
V shaped PTFE, PTFE, Flexible graphite
Gasket material
Stainless steel(SUS304, SUS316, SUS316L), copper, aluminum
Trim
Valve plug
Single-seated, Contoured type plug
Actuator
Type
Single-acting diaphragm actuator
Diaphragm material
Cloth embedded nylon and ethylene propylene rubber
Spring range
• 20 to 100 kPa(0.2 to 1.0 kgf/cm2)
• 40 to 200 kPa(0.4 to 2.0 kgf/cm2)
• 80 to 240 kPa(0.8 to 2.4 kgf/cm2)
Supply pressure
0.14, 0.16, 0.28 Mpa
Air connection
Rc1/4 or 1/4NPT internal thread
HLC Standard Type
1. Body 2. Seat Gasket 3. Seat 4. Cage 5. Plug
6. Seal Gasket 7. Stem 8. Bonnet 9. Packing 10. Sleeve
11. Packing Flange 12. Stem Connector 13. Yoke
Page 8

11. Ambient temperature
-30 to 70℃
Valve action
• FO: Air to close(Direct action actuator is combined.)
• FC: Air to open(Reverse action actuator is combined.)
Optional accessories
• P/P or I/P Positioner
• Air filter regulator
• Top-mounted or Side-mounted Handwheel
• Limit switch
• Solenoid valve
• Motion transmitter
• Booster relay
• Lock-up valve
• Air lock relay
• Others
Performance
Rated Cv value
Refer to table 1.
Flow characteristics (Refer to table 2)
• Equal percentage
• Linear
Leakage
• Metal Seat
According to ANSI B16.104 IV, leakage less than 0.01% of
maximum valve capacity.
• Soft Seat
According to ANSI B16.104 VI, leakage less than 0.001% of
maximum valve capacity.
Inherent rangeability
50:1(Cv≥1.0), 30:1(Cv=0.63) or 20:1(Cv≤0.4)
Hysteresis error
• Without positioner: Within 3% F.S.
• With positioner: Within 1% F.S.
Linearity
Without positioner: Within ±5% F.S.
With positioner: Within ±1% F.S.
Extension Bonnet Type 1
1. Extension bonnet 2. Packing 3. Bushing 4. Stem
Extension Bonnet Type 2
1. Bellows 2. Extension bonnet 3. Cover bonnet
4. Top flange 5. Bolts 6. Inspection hole 7. Packing
Bellows seal bonnets are used when no leakage(less than
1x10-6 cc/sec of helium) along the stem can be tolerated. They
are often used when the process fluid is toxic, volatile,
radioactive, or highly expensive. This special bonnet
construction protects both the stem and the valve packing
from contact with the process fluid.
Bellows Seal Bonnet
1. Extension bonnet 2. Bellows
NO. TT2018-01-0801 THINKTANK PROCESS MANAGEMENT
Page 9

12. Table 2. Flow characteristics
R50 Unit: %
Table 1. Rated Cv Value and Travel
Note:
1) “*” denotes production ranges.
2) “△” denotes the curve of flow characteristics accord with GB/T4213.
Nominal Diameter
DN(mm)
20
25
Rated Cv Value 0.10 0.16 0.25 0.40 0.63 1.0 1.6 2.5 4.0 6.3 10
Linear * * *
EQ% *
Rated Travel L(mm) 10 16
Nominal Diameter
DN(mm)
Port Size
Rated Kv Value
Travel
(mm)
EQ% Linear
32
15 4.0 4.4 16
20 6.3 6.9 16
25 10 11 16
32 16 17.6 25
40
20 6.3 6.9 16
25 10 11 16
32 16 17.6 25
40 25 27.5 25
Nominal Diameter
DN(mm)
Port Size
Rated Kv Value
Travel
(mm)
EQ% Linear
50
25 10 11 16
32 16 17.6 25
40 25 27.5 25
50 40 44 25
65
32 16 17.6 25
40 25 27.5 25
50 40 44 25
65 63 69 40
NO. TT2018-01-0801 THINKTANK PROCESS MANAGEMENT
Page 10

13. Allowable Differential Pressure
Figure 1. Valve Trim Material · Treatment
Additional Note:
a) Packing material is PTFE.
b) Leakage of Metal seat as Class IV.
c) The data is restricted by pressure-temperature sheet.
Figure1-1 Metal Seated
Air to Close(Direct action) Unit: Mpa
Air to Open(Reverse action) Unit: Mpa
Actuator
Spring
Range(Kpa)
Air Supply
(Mpa)
Positioner
Y/N
Seat Diameter dg (mm)
6 8 11 14 15 20 25 32 40 50
PZMA-4
20~100 0.14
No 10.0 5.92 3.15 1.94 1.69 0.95 0.61
Yes 10.0 10.0 9.2 5.68 4.95 2.55 1.63
40~200 0.25 Yes — — 10.0 7.3 6.3 3.34 4.17
80~240 0.40 Yes — — — 10.0 10.0 6.52 4.17
PZMA-5
20~100 0.14
No 0.49 0.32 0.20
Yes 1.31 0.84 0.54
40~200 0.25 Yes 1.72 1.10 0.71
80~240 0.40 Yes 3.36 2.15 1.37
Actuator
Spring
Range(Kpa)
Air Supply
(Mpa)
Positioner
Y/N
Seat Diameter dg (mm)
6 8 11 14 15 20 25 32 40 50
PZMB-4
20~100 0.14 Yes/No 10.0 5.92 3.15 1.94 1.69 0.95 0.61
40~200 0.25 Yes — 10.0 8.0 5.19 3.0 2.55 1.63
80~240 0.40 Yes — — 10.0 10.0 10.0 5.73 3.67
PZMB-5
20~100 0.14 Yes/No 0.49 0.32 0.20
40~200 0.25 Yes 1.31 0.84 0.54
80~240 0.40 Yes 2.95 1.89 1.21
NO. TT2018-01-0801 THINKTANK PROCESS MANAGEMENT
Page 11

14. Figure 2. Working Temperature of Packing Material · Pressure Ranges
Working Temperature Range and Seat Leakage
Figure 2-1 V-Type RPTFE Figure 2-2 PTFE+Carbon Fiber/PTFE+Asbestos Figure 2-3 Flexible Graphite
Table 3-2 Valve Body Material: Stainless Steel
Table 3-1 Valve Body Material: Carbon Steel
Valve Body Material WCB, WCC, WC6, WC9, LCB
Trim
Material 304/316 304/316 304/316
Treatment — ST SS
Seat
Material 304/316 304/316 304/316
Treatment — ST SS
Allowable Leakage
Class IV IV/V/VI IV/V/VI
Standard GB/T4213, FCI70.2, ANSI B16.104
Working
Temperature( )
WCB, WCC -5 ~ +230 -5 ~ +425 -5 ~ +425
WC6, WC9 -5 ~ +230 -5 ~ +538 -5 ~ +538
LCB -45 ~ +230 -45 ~ +350 -45 ~ +350
Valve Body Material CF3, CF8, CF3M, CF8M
Trim
Material 304/316 304/316 304/316
Treatment — ST ST
Seat
Material 304/316 304/316 304/316
Treatment — ST SS
Allowable Leakage
Class IV IV/V/VI IV/V/VI
Standard GB/T4213, FCI70.2, ANSI B16.104
Working
Temperature( )
-196 ~ +538 -196 ~ +538 -196 ~ +538
NO. TT2018-01-0801 THINKTANK PROCESS MANAGEMENT
Page 12

15. External Dimensions for Standard, Bellows and Extension
Unit: mm
Nominal Diameter
DN(mm)
L
H1 H3 H4 H5
Actuator
PN16/
25/40,
150LB
PN64,
300LB
PN100,
600LB
A C H2 H6 H7 B
20(3/4”) 184 130 45 140 255 338 48 282 220 258 180 305 260
25(1”) 184 130 48 140 255 338 54 282 220 258 180 305 260
32(1-1/4”) 222 235 251 160 320 405 60
282 220 258 180 305 260
308 220 280 180 305 260
40(1-1/2”) 222 235 251 160 320 405 68
282 220 258 180 305 260
308 220 280 180 305 260
50(2”) 254 267 286 180 320 405 80 308 220 280 180 305 260
65(2-1/2”) 276 292 311 210 365 630 90 308 220 280 180 305 260
NO. TT2018-01-0801 THINKTANK PROCESS MANAGEMENT
Page 13

16. Unit: mm
External Dimensions for Extension Type 2
Nominal
Diameter
DN(mm)
L
D1 D2 D3 D4 D5 Y H1 H3 H4 H5
Actuator
PN
16/
25/
40,
150
LB
PN
64,
300
LB
PN10
0,
600L
B
A C H2 H6 H7 B
20(3/4”) 184 130 45 230 310 260 290 285 45 700 88 588 42 282 220 258 180 305 260
25(1”) 184 130 48 230 310 260 290 285 45 700 88 588 48 282 220 258 180 305 260
32(1-1/4”) 222 235 251 250 335 285 315 285 60 700 88 588 56
282 220 258 180 305 260
308 220 280 180 305 260
40(1-1/2”) 222 235 251 270 355 305 335 285 65 700 88 588 65
282 220 258 180 305 260
308 220 280 180 305 260
50(2”) 254 267 286 305 390 340 370 285 75 700 88 588 76 308 220 280 180 305 260
65(2-1/2”) 276 292 311 430 520 460 490 470 90 700 95 695 90 308 220 280 180 305 260
NO. TT2018-01-0801 THINKTANK PROCESS MANAGEMENT
Page 14

17. NO. TT2018-01-0802
HTS Pneumatic Top-Guided Single-Seated Control Valve
OVERVIEW
Model HTS Pneumatic Top-guided Single Seated Control
Valves are designed for heavy-duty service. The compact
valve body, having a S-shape flow passage that features
low pressure loss, allows a large flow capacity,
rangeability and high accuracy flow characteristics.
The valve plug is highly vibration-resistant as it is held
by a top guide section which has a large sliding area. The
flow shut-off performance complies with the IEC or JIS
Standards. The actuator integrated with simplest
mechanisms utilizes a compact yet powerful diaphragm
actuator loaded with multiple springs.
The model HTS Valves are widely applicable for reliable
control, with high shut-off performance, in high or low
temperature, high pressure process lines.
SPECIFICATIONS
Body
Type
Straight-through, cast globe valve
Nominal size
3/4’’, 1’’, 1-1/4’’, 1-1/2’’, 2’’, 2-1/2’’, 3’’, 4’’, 5’’, 6’’, 8’’
Pressure rating
• ANSI Class 125, 150, 300, 600
• JIS 10K, 16K, 20K, 30K, 40K
• PN1.6, 4.0, 6.4, 10.0 Mpa
End connection
• Flanged End: FF, RF, RJ, LG
According to ANSI B16.5, JIS B2201, JB/T79.1
PN1.6MPa, JB/T79.2
• Welded End: SW, BW
• Threaded End: Rc
Material
A216 WCB, A216WC6, A352 LCB, A351 CF8, A351 CF8M,
A351 CF3M, A351 CF3(see table3-1,3-2)
Bonnet
• Plain bonnet (-17 to 230°C)
• Extension bonnet Type1(-45 to -17°C and 230 to 566°C)
• Extension bonnet Type 2 Cryogenic
Integral cast type (-100 to -45°C)
Welded type (-196 to -100°C)
• Bellows type
(See Figure 2-1, 2-2, 2-3, 2-4)
Gland type
Bolted Gland
Packing
V shaped PTFE, PTFE, Flexible graphite
Gasket material
Stainless steel(SUS304, SUS316, SUS316L), copper, aluminum
Trim
Valve plug
Single-seated, Contoured type plug
Actuator
Type
Single-acting diaphragm actuator, Spring type piston actuator,
Double acting piton actuator
Diaphragm material
Cloth embedded nylon and ethylene propylene rubber
Spring range
• 20 to 100 kPa(0.2 to 1.0 kgf/cm2)
• 40 to 200 kPa(0.4 to 2.0 kgf/cm2)
• 80 to 240 kPa(0.8 to 2.4 kgf/cm2)
Supply pressure
0.14, 0.16, 0.28, 0.4, 0.5 Mpa
Air connection
Rc1/4 or 1/4NPT internal thread
HLS Standard Type
1. Body 2. Seat Gasket 3. Seat 4. Plug 5. Top-Guided
6. Seal Gasket 7. Bonnet 8. Packing Spring 9. Packing
10. Packing Screw 11. Packing Flange 12. Screw 13. Nuts
14. Stem 15. locknut 16. Stem Connector 17. Actuator
Page 15

18. Ambient temperature
-30 to 70℃
Valve action
• FO: Air to close(Direct action actuator is combined.)
• FC: Air to open(Reverse action actuator is combined.)
Optional accessories
• P/P or I/P Positioner
• Air filter regulator
• Top-mounted or Side-mounted Handwheel
• Limit switch
• Solenoid valve
• Motion transmitter
• Booster relay
• Lock-up valve
• Air lock relay
• Others
Performance
Rated Cv value
Refer to table 1.
Flow characteristics (Refer to table 2)
• Equal percentage
• Linear
Leakage
• Metal Seat
According to ANSI B16.104 IV, leakage less than 0.01% of
maximum valve capacity.
• Soft Seat
According to ANSI B16.104 Class VI, leakage less than
0.00001% of maximum valve capacity.
Inherent rangeability
• 50:1
• 75:1
Hysteresis error
• Without positioner: Within 3% F.S.
• With positioner: Within 1% F.S.
Linearity
Without positioner: Within ±5% F.S.
With positioner: Within ±1% F.S.
Figure a-a. Plug
(Sealing surface RPTFE)
Figure a-b. Plug
(Sealing surface welding Stellite)
Page 16
NO. TT2018-01-0802 THINKTANK PROCESS MANAGEMENT

19. Table 2. Flow characteristics
R50 Unit: %
Table 1. Rated Kv Value and Travel
Note①: If for small flow please select Model HLS.
Nominal Diameter
DN(mm)
Port Size
Rated Kv Value
Travel
(mm)
EQ% Linear
20 20 6.3 6.9 16
25
20 6.3 6.9 16
25 10 11 16
32
20 6.3 6.9 16
25 10 11 16
32 16 17.6 25
40
25 10 11 16
32 16 17.6 25
40 25 27.5 25
50
32 16 17.6 25
40 25 27.5 25
50 40 44 25
65
40 25 27.5 25
50 40 44 25
65 63 69 40
Nominal Diameter
DN(mm)
Port Size
Rated Kv Value
Travel
(mm)
EQ% Linear
80
50 40 44 25
65 63 69 40
80 100 110 40
100
65 63 69 40
80 100 110 40
100 160 176 40
125
80 100 110 40
100 160 176 40
125 250 275 60
150
100 160 176 40
125 250 275 60
150 400 440 60
200
125 250 275 60
150 400 440 60
200 630 690 60
Page 17
NO. TT2018-01-0802 THINKTANK PROCESS MANAGEMENT

20. Allowable Differential Pressure For Metal Seat(Diaphragm Actuator)
Air to Close(Direct action) Unit: Mpa
Air to Open(Reverse action) Unit: Mpa
Actuator
Spring
Range(Kpa)
Air Supply
(Mpa)
Positioner
Y/N
Seat Diameter dg (mm)
20 25 32 40 50 65 80 100 125 150 200
PZMA-4
20~100 0.14
No 0.95 0.61
Yes 2.55 1.63
40~200 0.25 Yes 3.34 2.14
80~240 0.40 Yes 6.52 4.17
PZMA-5
20~100 0.14
No 0.49 0.32 0.20
Yes 1.31 0.84 0.54
40~200 0.25 Yes 1.72 1.10 0.71
80~240 0.40 Yes 3.36 2.15 1.37
PZMA-6
20~100 0.14
No 0.18 0.12 0.08
Yes 0.49 0.32 0.21
40~200 0.25 Yes 0.65 0.43 0.27
80~240 0.40 Yes 1.26 0.83 0.53
PZMA-7
20~100 0.14
No 0.08 0.06 0.03
Yes 0.23 0.16 0.09
40~200 0.25 Yes 0.30 0.21 0.12
80~240 0.40 Yes 0.58 0.40 0.22
Actuator
Spring
Range(Kpa)
Air Supply
(Mpa)
Positioner
Y/N
Seat Diameter dg (mm)
20 25 32 40 50 65 80 100 125 150 200
PZMB-4
20~100 0.14 Yes/No 0.95 0.61
40~200 0.25 Yes 2.55 1.63
80~240 0.40 Yes 5.73 3.67
PZMB-5
20~100 0.14 Yes/No 0.49 0.32 0.20
40~200 0.25 Yes 1.31 0.84 0.54
80~240 0.40 Yes 2.95 1.89 1.21
PZMB-6
20~100 0.14 Yes/No 0.18 0.12 0.08
40~200 0.25 Yes 0.49 0.32 0.21
80~240 0.40 Yes 1.11 0.73 0.47
PZMB-7
20~100 0.14 Yes/No 0.09 0.06 0.03
40~200 0.25 Yes 0.23 0.16 0.09
80~240 0.40 Yes 0.52 0.36 0.20
Page 18
NO. TT2018-01-0802 THINKTANK PROCESS MANAGEMENT

21. Table 2. Flow characteristics
Allowable Differential Pressure For Soft Seat (Diaphragm Actuator)
Air to Close(Direct action) Unit: Mpa
Air to Close(Direct action) Unit: Mpa
Actuator
Spring
Range(Kpa)
Air Supply
(Mpa)
Positioner
Y/N
Seat Diameter dg (mm)
20 25 32 40 50 65 80 100 125 150 200
PZMA-4
20~100 0.14
No 1.20 0.76
Yes 2.78 1.78
40~200 0.25 Yes 3.00 2.29
80~240 0.40 Yes 3.00 3.00
PZMA-5
20~100 0.14
No 0.62 0.39 0.25
Yes 1.44 0.92 0.59
40~200 0.25 Yes 1.85 1.18 0.76
80~240 0.40 Yes 3.00 2.23 1.42
PZMA-6
20~100 0.14
No 0.23 0.15 0.10
Yes 0.54 0.36 0.23
40~200 0.25 Yes 0.69 0.46 0.29
80~240 0.40 Yes 1.30 0.86 0.55
PZMA-7
20~100 0.14
No 0.11 0.08 0.04
Yes 0.25 0.17 0.10
40~200 0.25 Yes 0.32 0.22 0.13
80~240 0.40 Yes 0.60 0.42 0.23
Actuator
Spring
Range(Kpa)
Air Supply
(Mpa)
Positioner
Y/N
Seat Diameter dg (mm)
20 25 32 40 50 65 80 100 125 150 200
PZMB-4
20~100 0.14 Yes/No 1.19 0.76
40~200 0.25 Yes 2.78 1.78
80~240 0.40 Yes 3.00 3.00
PZMB-5
20~100 0.14 Yes/No 0.62 0.39 0.25
40~200 0.25 Yes 1.44 0.92 0.59
80~240 0.40 Yes 3.00 1.97 1.26
PZMB-6
20~100 0.14 Yes/No 0.23 0.15 0.10
40~200 0.25 Yes 0.54 0.36 0.23
80~240 0.40 Yes 1.15 0.76 0.49
PZMB-7
20~100 0.14 Yes/No 0.11 0.07 0.04
40~200 0.25 Yes 0.25 0.17 0.10
80~240 0.40 Yes 0.54 0.37 0.21
Page 19
NO. TT2018-01-0802 THINKTANK PROCESS MANAGEMENT

22. Allowable Differential Pressure (Piston Actuator)
Unit: Mpa
Actuator
Size
Spring Range
(Kpa)
Air
Supply
(Mpa)
Sealing
Type
Seat Diameter dg(mm)
65 80 100 125 150 200
150 - 0.4
Metal Seat 1.98 1.31
Soft Seat 2.04 1.34
200 - 0.4
Metal Seat 3.64 2.40 1.53
Soft Seat 3.0 2.44 1.56
250 - 0.4
Metal Seat 2.43 1.53 1.06 0.59
Soft Seat 2.46 1.55 1.08 0.60
280 - 0.4
Metal Seat 1.94 1.34 0.75
Soft Seat 1.96 1.36 0.76
200 125~375 0.5
Metal Seat 1.03 0.68
Soft Seat 1.09 0.72
250 125~375 0.5
Metal Seat 1.70 1.12 0.71
Soft Seat 1.75 1.16 0.74
300 125~375 0.5
Metal Seat 1.06 0.65
Soft Seat 1.08 0.68
350 125~375 0.5
Metal Seat 0.91 0.63 0.35
Soft Seat 0.94 0.65 0.36
Working Temperature Range and Seat Leakage
Table 3-1 Valve Body Material: Carbon Steel
Valve Body Material WCB, WCC, WC6, WC9, LCB
Trim
Material 304/316 304/316 304/316 304/316
Treatment RPTFE(Figure a-a) — ST(Figure a-b) SS
Seat
Material 304/316 304/316 304/316 304/316
Treatment — — ST SS
Allowable
Leakage
Class V/VI IV/V/VI IV/V/VI IV/V/VI
Standard GB/T4213, FCI70.2, ANSI B16.104
Working
Temperature( )
WCB, WCC -5 ~ +160 -5 ~ +230 -5 ~ +425 -5 ~ +425
WC6, WC9 -5 ~ +160 -5 ~ +230 -5 ~ +538 -5 ~ +538
LCB -45 ~ +160 -45 ~ +230 -45 ~ +350 -45 ~ +350
Page 20
NO. TT2018-01-0802 THINKTANK PROCESS MANAGEMENT

23. Bonnet Type
Table 3-2 Valve Body Material: Stainless Steel
Valve Body Material CF3, CF8, CF3M, CF8M
Trim
Material 304/316 304/316 304/316 304/316
Treatment RPTFE(Figure a-a) — ST(Figure a-b) SS
Seat
Material 304/316 304/316 304/316 304/316
Treatment — — ST SS
Allowable
Leakage
Class V/VI IV/V/VI IV/V/VI IV/V/VI
Standard GB/T4213, FCI70.2, ANSI B16.104
Working Temperature( ) -45~+160 -196 ~ +538 -196 ~ +538 -196 ~ +538
Figure 2-1 Extension Bonnet 1
1. Extension Bonnet 2. Packing 3. Bushing 4. Stem
Figure 2-3 Extension Bonnet 2
1. Bellows 2. Lower Bonnet 3. Upper Bonnet 4. Welding
Flange 5. Connect Flange 6. Inspection Hole 7. Packing
Figure 2-4 Steam Jacket
Figure 2-2 Bellows Seal Bonnet
1. Lower Bonnet 2. Bellows 3. Inspection Hole 4. Upper Bonnet
Page 21
NO. TT2018-01-0802 THINKTANK PROCESS MANAGEMENT

24. Figure 2. Working Temperature of Packing Material · Pressure Ranges
Figure 1. Valve Trim Material · Treatment
Figure1-1 Metal Seated Figure 1-2 Soft Seated(RPTFE)
Figure 2-1 V-Type RPTFE Figure 2-3 Flexible GraphiteFigure 2-2 PTFE+Carbon Fiber/PTFE+Asbestos
Page 22
NO. TT2018-01-0802 THINKTANK PROCESS MANAGEMENT

25. DN20 ~ DN50 External Dimensions for Standard, Bellows and Extension
Unit: mm
Nominal Diameter
DN(mm)
L
H1 H3 H4 H5
Actuator
PN16/
25/40,
150LB
PN64,
300LB
PN100,
600LB
A C H2 H6 H7 B
20(3/4”) 184 194 206 140 255 338 48 282 220 258 180 305 260
25(1”) 184 197 210 140 255 338 54 282 220 258 180 305 260
32(1-1/4”) 222 235 251 160 320 405 60
282 220 258 180 305 260
308 220 280 180 305 260
40(1-1/2”) 222 235 251 160 320 405 68
282 220 258 180 305 260
308 220 280 180 305 260
50(2”) 254 267 286 180 320 405 80 308 220 280 180 305 260
Page 23
NO. TT2018-01-0802 THINKTANK PROCESS MANAGEMENT

26. Unit: mm
DN65 ~ DN200 External Dimensions for Standard, Bellows and Extension
Nominal Diameter
DN(mm)
L
H1 H3 H4 H5
Actuator
PN16/
25/40,
150LB
PN64,
300LB
PN100,
600LB
A C H2 H6 H7 B
65(2-1/2”) 276 292 311 210 365 630 90
308 220 280 180 305 260
394 270 360 236 580 305
80(3”) 298 317 337 210 365 630 105
308 220 280 180 305 260
394 270 360 236 580 305
100(4”) 352 368 394 220 375 635 115 394 270 360 236 580 305
125(5”) 400 500 500 290 485 698 130
394 270 360 236 580 305
498 320 435 310 675 330
150(6”) 451 473 508 340 530 705 155
394 270 360 236 580 305
498 320 435 310 675 330
200(8”) 543 568 610 370 555 730 195 498 320 435 310 675 330
Page 24
NO. TT2018-01-0802 THINKTANK PROCESS MANAGEMENT

27. Unit: mm
External Dimensions for Extension Type 2
Nominal Diameter
DN(mm)
L
D1 D2 D3 D4 D5 Y H1 H3 H4 H5
Actuator
PN16/25/40,
150LB
PN64,30
0LB
PN100,
600LB
A C H2 H6 H7 B
20(3/4”) 184 194 206 230 310 260 290 285 45 700 88 588 42 282 220 258 180 400 260
25(1”) 184 197 210 230 310 260 290 285 45 700 88 588 48 282 220 258 180 400 260
32(1-1/4”) 222 235 251 250 335 285 315 285 60 700 88 588 56
282 220 258 180 400 260
308 220 280 180 400 260
40(1-1/2”) 222 235 251 270 355 305 335 285 65 700 88 588 65
282 220 258 180 400 260
308 220 280 180 400 260
50(2”) 254 267 286 305 390 340 370 285 75 700 88 588 76 308 220 280 180 400 260
65(2-1/2”) 276 292 311 430 520 460 490 470 90 700 95 695 90
308 220 280 180 400 260
394 270 280 236 580 305
80(3’’) 298 317 337 490 585 525 490 470 104 700 95 695 100
308 220 280 180 305 260
394 270 360 236 580 305
100(4’’) 352 368 394 556 600 590 555 470 135 700 95 695 122 394 270 360 236 580 305
125(5’’) 400 500 500 665 770 700 630 - 165 800 110 810 133
394 270 360 236 580 305
498 320 435 310 675 330
150(6”) 451 473 508 665 770 700 740 - 195 800 110 810 160
394 270 360 236 580 305
498 320 435 310 675 330
200(8’’) 543 568 610 765 890 805 845 - 245 800 110 810 197 498 320 435 310 675 330
Page 25
NO. TT2018-01-0802 THINKTANK PROCESS MANAGEMENT

28. Unit: mm
External Dimensions for Double Acting Piston Type Actuator
Nominal Diameter
DN(mm)
L
H1 H4
Actuator
PN16/25/40,
150LB
PN64,
300LB
PN100,
600LB
A C H2 H3
65(2-1/2”) 276 292 311 210 90
210 270 480 780
280 270 490 790
80(3”) 298 317 337 210 105
210 270 480 780
280 270 490 790
100(4”) 352 368 394 220 115
280 270 490 790
325 320 500 800
125(5”) 400 500 500 290 130
325 320 590 950
354 320 628 988
150(6”) 451 473 508 340 155
325 320 590 950
354 320 628 988
200(8”) 543 568 610 370 195
325 320 590 950
354 320 628 988
Page 26
NO. TT2018-01-0802 THINKTANK PROCESS MANAGEMENT

29. Unit: mm
External Dimensions for Single Acting Piston Type Actuator
Nominal Diameter
DN(mm)
L
H1 H4
Actuator
PN16/25/40,
150LB
PN64,
300LB
PN100,
600LB
A B C D H2 H3 H4
65(2-1/2”) 276 292 311 210 90
280 250 270 270 535 772 700
325 250 270 270 565 802 730
80(3”) 298 317 337 210 105
280 250 270 270 535 772 700
325 250 270 270 565 802 730
100(4”) 352 368 394 220 115
325 329 270 270 565 802 730
385 329 320 270 570 807 735
125(5”) 400 500 500 290 130
385 329 320 270 635 870 835
430 349 500 270 695 1045 894
150(6”) 451 473 508 340 155 430 349 500 270 695 1045 894
200(8”) 543 568 610 370 195 430 349 500 270 695 1045 894
Page 27
NO. TT2018-01-0802 THINKTANK PROCESS MANAGEMENT

30. NO. TT2018-01-0803
HSC Pneumatic Single-Seated Cage Type Control Valve
OVERVIEW
Model HSC Cage Type Single Seated Control Valves are
designed for high differential pressure heavy- duty
service where flashing/cavitation may occur. Further,
they are ideal for preventing erosion from the valve body,
because their guides are sturdy and the valve body is
protected by a cage. The compact valve body, having an
S-shaped flow passage that features low pressure loss,
allows a large flow capacity and rangeability.
The valve plug is highly vibration-resistant as it is held
by a top guide section which has a large sliding area. The
flow shutoff performance complies with the IEC or JIS
Standards. The actuator, integrated with simplest
mechanisms, utilizes a compact yet powerful diaphragm
actuator loaded with multiple springs.
The model HSC Control Valves are widely applicable for
reliable control of flows in high- or low-temperature,
high differential pressure process lines.
SPECIFICATIONS
Body
Type
Straight-through, cast globe valve
Nominal size
3/4’’, 1’’, 1-1/4’’, 1-1/2’’, 2’’, 2-1/2’’, 3’’, 4’’, 5’’, 6’’, 8’’, 10’’,
12’’, 14’’, 16’’
Pressure rating
• ANSI Class 125, 150, 300, 600
• JIS 10K, 16K, 20K, 30K, 40K
• PN1.6, 4.0, 6.4, 10.0 Mpa
End connection
• Flanged End: FF, RF, RJ, LG
According to ANSI B16.5, JIS B2201, JB/T79.1
PN1.6MPa, JB/T79.2
• Welded End: SW, BW
• Threaded End: Rc
Material
A216 WCB, A216WC6, A352 LCB, A351 CF8, A351 CF8M,
A351 CF3M, A351 CF3(see table3-1,3-2)
Bonnet
• Plain bonnet (-17 to 230°C)
• Extension bonnet Type1(-45 to -17°C and 230 to 566°C)
• Extension bonnet Type 2 Cryogenic
Integral cast type (-100 to -45°C)
Welded type (-196 to -100°C)
• Bellows type
(See Figure 2-1, 2-2, 2-3)
Gland type
Bolted Gland
Packing
V shaped PTFE, PTFE, Flexible graphite
Gasket material
Stainless steel(SUS304, SUS316, SUS316L), copper, aluminum
Trim
Valve plug
Single-seated, Contoured type plug
Page 28
HSC Standard Type
1. Body 2. Seat Gasket 3. Seat 4. Lower Cage 5. Balance
Seal Ring 6. Upper Cage 7. Plug 8. Sealing 9. Bonnet
10. Double-screw Bolt 11. Hexagon Nut 12. Packing
Spring 13. Packing 14. Packing Screw 15. Packing Plate
16&17. Nuts&Bolts 18. Stem 19. Locknut
20. Stem Connector 21. Actuator

31. Page 29
Figure a-a. Plug
(Sealing surface RPTFE)
Figure a-b. Plug
(Sealing surface welding Stellite)
NO. TT2018-01-0803 THINKTANK PROCESS MANAGEMENT
Actuator
Type
Single-acting diaphragm actuator, Spring type piston actuator,
Double acting piton actuator
Diaphragm material
Cloth embedded nylon and ethylene propylene rubber
Spring range
• 20 to 100 kPa(0.2 to 1.0 kgf/cm2)
• 40 to 200 kPa(0.4 to 2.0 kgf/cm2)
• 80 to 240 kPa(0.8 to 2.4 kgf/cm2)
Supply pressure
0.14, 0.16, 0.28, 0.4, 0.5 Mpa
Air connection
Rc1/4 or 1/4NPT internal thread
Ambient temperature
-30 to 70℃
Valve action
• FO: Air to close(Direct action actuator is combined.)
• FC: Air to open(Reverse action actuator is combined.)
Optional accessories
• P/P or I/P Positioner
• Air filter regulator
• Top-mounted or Side-mounted Handwheel
• Limit switch
• Solenoid valve
• Motion transmitter
• Booster relay
• Lock-up valve
• Air lock relay
• Others
Performance
Rated Cv value
Refer to table 1.
Flow characteristics (Refer to table 2)
• Equal percentage
• Linear
Leakage
• Metal Seat
According to ANSI B16.104 IV, leakage less than 0.01% of
maximum valve capacity.
• Soft Seat
According to ANSI B16.104 VI, leakage less than 0.00001%
of maximum valve capacity.
Inherent rangeability
• 50:1 (Optional 75:1)
Hysteresis error
• Without positioner: Within 3% F.S.
• With positioner: Within 1% F.S.
Linearity
Without positioner: Within ±5% F.S.
With positioner: Within ±1% F.S.

32. Table 1. Rated Kv Value and Travel
Table 2. Flow characteristics
Note①: If for small flow please select Model HLS.
Nominal Diameter
DN(mm)
Port Size
Rated Kv Value
Travel
(mm)
EQ% Linear
20 20 6.3 6.9 16
25
20 6.3 6.9 16
25 10 11 16
32
20 6.3 6.9 16
25 10 11 16
32 16 17.6 25
40
25 10 11 16
32 16 17.6 25
40 25 27.5 25
50
32 16 17.6 25
40 25 27.5 25
50 40 44 25
65
40 25 27.5 25
50 40 44 25
65 63 69 40
80
50 40 44 25
65 63 69 40
80 100 110 40
100
65 63 69 40
80 100 110 40
100 160 176 40
Nominal Diameter
DN(mm)
Port Size
Rated Kv Value
Travel
(mm)
EQ% Linear
125
80 100 110 40
100 160 176 40
125 250 275 60
150
100 160 176 40
125 250 275 60
150 400 440 60
200
125 250 275 60
150 400 440 60
200 630 690 60
250
150 400 440 60
200 630 690 60
250 1000 1100 100
300
200 630 690 60
250 1000 1100 100
300 1600 1760 100
350
250 1000 1100 100
300 1600 1760 100
350 2160 2375 100
400
300 1600 1760 100
350 2160 2375 100
400 4000 4400 100
NO. TT2018-01-0803 THINKTANK PROCESS MANAGEMENT
Page 30

33. R50 Unit: %
Allowable Differential Pressure For Metal Seat(Diaphragm Actuator)
Air to Close(Direct action) Unit: Mpa
Actuator
Spring
Range(Kpa)
Air
Supply
(Mpa)
Positioner
Y/N
Seat Diameter dg (mm)
20 25 32 40 50 65 80 100 125 150 200 250 300 350 400
PZMA-4
20~100
No 0.87 0.87
Yes 5.23 5.23
40~200 0.25 Yes 7.41 7.41
80~240 0.40 Yes 10.0 10.0
PZMA-5
20~100 0.14
No 0.88 0.70 0.56
Yes 5.32 4.22 3.35
40~200 0.25 Yes 7.54 5.98 7.74
80~240 0.40 Yes 10.0 10.0 10.0
PZMA-6
20~100 0.14
No 0.66 0.53 0.43
Yes 3.95 3.20 2.55
40~200 0.25 Yes 5.60 4.53 3.61
80~240 0.40 Yes 10.0 9.87 7.86
PZMA-7
20~100 0.14
No 0.59 0.49 0.36
Yes 3.51 2.92 2.18
40~200 0.25 Yes 4.97 4.14 3.09
80~240 0.40 Yes 10.0 9.00 6.74
PZMA-8
20~100 0.14
No 0.46 0.29 0.24 0.21
Yes 2.78 1.75 1.43 1.25
40~200 0.25 Yes 3.93 2.48 2.02 1.77
80~240 0.40 Yes 8.56 10.0 4.41 3.85
NO. TT2018-01-0803 THINKTANK PROCESS MANAGEMENT
Page 31

34. Allowable Differential Pressure For Soft Seat (Diaphragm Actuator)
Air to Open(Reverse action) Unit: Mpa
Air to Close(Direct action) Unit: Mpa
Actuator
Spring
Range(Kpa)
Air
Supply
(Mpa)
Positioner
Y/N
Seat Diameter dg (mm)
20 25 32 40 50 65 80 100 125 150 200 250 300 350 400
PZMB-4
20~100 0.14 Yes/No 0.87 0.87
40~200 0.25 Yes 5.23 5.23
80~240 0.40 Yes 10.0 10.0
PZMB-5
20~100 0.14 Yes/No 0.88 0.70 0.56
40~200 0.25 Yes 5.32 4.22 3.35
80~240 0.40 Yes 10.0 10.0 8.93
PZMB-6
20~100 0.14 Yes/No 0.66 0.53 0.43
40~200 0.25 Yes 3.96 3.20 2.55
80~240 0.40 Yes 10.0 8.53 6.80
PZMB-7
20~100 0.14 Yes/No 0.59 0.49 0.36
40~200 0.25 Yes 3.51 2.92 2.18
80~240 0.40 Yes 9.36 7.79 5.83
PZMB-8
20~100 0.14 Yes/No 0.46 0.29 0.24 0.21
40~200 0.25 Yes 2.78 1.75 1.43 1.25
80~240 0.40 Yes 7.40 4.67 3.81 3.33
Actuator
Spring
Range(Kpa)
Air
Supply
(Mpa)
Positioner
Y/N
Seat Diameter dg (mm)
20 25 32 40 50 65 80 100 125 150 200 250 300 350 400
PZMA-4
20~100 0.14
No 2.18 2.18
Yes 3.00 3.00
40~200 0.25 Yes 3.00 3.00
80~240 0.40 Yes 3.00 3.00
PZMA-5
20~100 0.14
No 2.22 1.76 1.40
Yes 3.00 3.00 3.00
40~200 0.25 Yes 3.00 3.00 3.00
80~240 0.40 Yes 3.00 3.00 3.00
PZMA-6
20~100 0.14
No 1.65 1.33 1.06
Yes 3.00 3.00 3.00
40~200 0.25 Yes 3.00 3.00 3.00
80~240 0.40 Yes 3.00 3.00 3.00
PZMA-7
20~100 0.14
No 1.46 1.22 0.91
Yes 3.00 3.00 2.73
40~200 0.25 Yes 3.00 3.00 3.00
80~240 0.40 Yes 3.00 3.00 3.00
PZMA-8
20~100 0.14
No 1.16 0.73 0.60 0.52
Yes 3.00 2.19 1.79 1.56
40~200 0.25 Yes 3.00 2.91 2.38 2.08
80~240 0.40 Yes 3.00 3.00 3.00 3.00
NO. TT2018-01-0803 THINKTANK PROCESS MANAGEMENT
Page 32

35. Unit: Mpa
Unit: MpaAir to Open(Reverse action)
Allowable Differential Pressure (Piston Actuator)
Actuator
Spring
Range(K
pa)
Air
Supply
(Mpa)
Positioner
Y/N
Seat Diameter dg (mm)
20 25 32 40 50 65 80 100 125 150 200 250 300 350 400
PZMB-4
20~100 0.14 Yes/No 2.18 2.18
40~200 0.25 Yes 3.00 3.00
80~240 0.40 Yes 3.00 3.00
PZMB-5
20~100 0.14 Yes/No 2.22 1.76 1.40
40~200 0.25 Yes 3.00 3.00 3.00
80~240 0.40 Yes 3.00 3.00 3.00
PZMB-6
20~100 0.14 Yes/No 1.65 1.33 1.06
40~200 0.25 Yes 3.00 3.00 3.00
80~240 0.40 Yes 3.00 3.00 3.00
PZMB-7
20~100 0.14 Yes/No 1.46 1.22 0.91
40~200 0.25 Yes 3.00 3.00 2.73
80~240 0.40 Yes 3.00 3.00 3.00
PZMB-8
20~100 0.14 Yes/No 1.16 0.73 0.60 0.52
40~200 0.25 Yes 3.00 2.19 1.79 1.56
80~240 0.40 Yes 3.00 3.00 3.00 3.00
Actuator
Size
Spring
Range
(Kpa)
Air
Supply
(Mpa)
Sealing
Type
Seat Diameter dg(mm)
65 80 100 125 150 200 250 300 350 400
150 125~375 0.5
Metal Seat 6.22 5.03 4.01
Soft Seat 3.00 3.00 3.00
200 125~375 0.5
Metal Seat 10.0 8.95 7.13 5.69 4.73 3.54
Soft Seat 3.00 3.00 3.00 3.00 3.00 3.00
250 125~375 0.5
Metal Seat 8.89 7.39 5.53 4.42
Soft Seat 3.00 3.00 3.00 3.00
280 125~375 0.5
Metal Seat 10.0 9.28 6.94 5.54 3.49
Soft Seat 3.00 3.00 3.00 3.00 3.00
300 125~375 0.5
Metal Seat 6.36 4.01 3.27 2.87
Soft Seat 3.00 3.00 3.00 3.00
350 125~375 0.5
Metal Seat 5.46 4.46 3.90
Soft Seat 3.00 3.00 3.00
400 125~375 0.5
Metal Seat 7.13 5.82 5.09
Soft Seat 3.00 3.00 3.00
NO. TT2018-01-0803 THINKTANK PROCESS MANAGEMENT
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36. Figure 1. Valve Trim Material · Treatment
Working Temperature Range and Seat Leakage
Table 3-1 Valve Body Material: Carbon Steel
Table 3-2 Valve Body Material: Stainless Steel
Valve Body Material WCB, WCC, WC6, WC9, LCB
Trim
Material 304/316 304/316 304/316 304/316
Treatment RPTFE(Figure a-a) — ST(Figure a-b) SS
Seat
Material 304/316 304/316 304/316 304/316
Treatment RPTFE — ST SS
Allowable
Leakage
Class V/VI IV IV/V/VI IV/V/VI
Standard GB/T4213, FCI70.2, ANSI B16.104
Working
Temperature( )
WCB, WCC -45~+160 -5 ~ +230 -5 ~ +280 -5 ~ +280
WC6, WC9 -45~+160 -5 ~ +230 -5 ~ +280 -5 ~ +280
LCB -45~+160 -45 ~ +230 -45 ~ +280 -45 ~ +280
Valve Body Material CF3, CF8, CF3M, CF8M
Trim
Material 304/316 304/316 304/316 304/316
Treatment RPTFE(Figure a-a) — ST(Figure a-b) SS
Seat
Material 304/316 304/316 304/316 304/316
Treatment RPTFE — ST SS
Allowable
Leakage
Class V/VI IV IV/V/VI IV/V/VI
Standard GB/T4213, FCI70.2, ANSI B16.104
Working Temperature( ) -45~+160 -196 ~ +280 -196 ~ +280 -196 ~ +280
Figure1-1 Metal Seated Figure 1-2 Soft Seated(RPTFE)
NO. TT2018-01-0803 THINKTANK PROCESS MANAGEMENT
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37. Bonnet Type
Figure 2. Working Temperature of Packing Material · Pressure Ranges
Figure 2-1 V-Type RPTFE Figure 2-2 PTFE+Carbon Fiber/PTFE+Asbestos Figure 2-3 Flexible Graphite
Figure 2-1 Extension Bonnet 1
1. Extension Bonnet 2. Packing 3. Bushing 4. Stem
Figure 2-3 Extension Bonnet 2
1. Bellows 2. Lower Bonnet 3. Upper Bonnet 4. Welding
Flange 5. Connect Flange 6. Inspection Hole 7. Packing
Figure 2-2 Bellows Seal Bonnet
1. Lower Bonnet 2. Bellows 3. Inspection Hole 4. Upper Bonnet
Figure 2-4 The Principle of E Equilibrium
NO. TT2018-01-0803 THINKTANK PROCESS MANAGEMENT
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38. DN20 ~ DN50 External Dimensions for Standard, Bellows and Extension
Unit: mm
Nominal Diameter
DN(mm)
L
H1 H3 H4 H5
Actuator
PN16/
25/40,
150LB
PN64,
300LB
PN100,
600LB
A B C H2 H6 H7
20(3/4”) 184 194 206 130 254 337 44 282 260 220 258 180 465
25(1”) 184 197 210 130 254 337 48 282 260 220 258 180 465
32(1-1/4”) 222 235 251 152 320 386 56
282 260 220 258 180 465
308 260 220 280 180 465
40(1-1/2”) 222 235 251 152 320 402 65
282 260 220 258 180 465
308 260 220 280 180 465
50(2”) 254 267 286 159 320 402 76 308 260 220 280 180 465
NO. TT2018-01-0803 THINKTANK PROCESS MANAGEMENT
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39. Unit: mm
DN65 ~ DN400 External Dimensions for Standard, Bellows and Extension
Nominal Diameter
DN(mm)
L
H1 H3 H4 H5
Actuator
PN16/
25/40,
150LB
PN64,
300LB
PN100,
600LB
A C H2 H6 H7 B
65(2-1/2”) 276 292 311 205 365 630 100
308 220 280 180 305 260
394 270 360 236 580 305
80(3”) 298 317 337 205 365 630 100
308 220 280 180 305 260
394 270 360 236 580 305
100(4”) 352 368 394 208 373 635 110 394 270 360 236 580 305
125(5”) 400 500 500 274 484 698 126
394 270 360 236 580 305
498 320 435 310 675 330
150(6”) 451 473 508 333 529 705 149
394 270 360 236 580 305
498 320 435 310 675 330
200(8”) 543 568 610 370 561 730 198 498 320 435 310 675 330
250(10’’) - - - 493 750 892 220 618 500 621 394 959 374
300(12”) - - - 545 771 892 326 618 500 621 394 959 374
350(14”) - - - 610 812 945 350 618 500 621 394 959 374
400(16”) - - - 681 830 978 372 618 500 621 394 959 374
Note: ① The distance of two flange or Valve Length could be custom by customer’s requirements.
NO. TT2018-01-0803 THINKTANK PROCESS MANAGEMENT
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40. External Dimensions for Extension Type 2
Note: ① The distance of two flange or Valve Length could be custom by customer’s requirements.
Unit: mm
Nominal Diameter
DN(mm)
L
D1 D2 D3 D4 D5 Y H1 H3 H4 H5
Actuator
PN16/25/40,
150LB
PN64,30
0LB
PN100,
600LB
A C H2 H6 H7 B
20(3/4”) 184 194 206 270 335 305 335 285 45 700 88 590 44 282 220 258 180 465 260
25(1”) 184 197 210 270 335 305 335 285 45 700 88 590 48 282 220 258 180 465 260
32(1-1/4”) 222 235 251 305 390 340 370 285 60 700 88 587 56
282 220 258 180 465 260
308 220 280 180 465 260
40(1-1/2”) 222 235 251 342 430 370 400 285 65 700 88 587 65
282 220 258 180 465 260
308 220 280 180 465 260
50(2”) 254 267 286 375 465 405 435 285 75 700 88 587 76 308 220 280 180 400 260
65(2-1/2”) 276 292 311 430 520 460 490 470 90 700 95 695 100
308 220 280 180 465 260
394 270 280 236 580 305
80(3’’) 298 317 337 490 585 525 555 470 104 700 95 695 100
308 220 280 180 305 260
394 270 360 236 580 305
100(4’’) 352 368 394 556 660 590 630 470 135 700 95 695 110 394 270 360 236 580 305
125(5’’) 400 500 500 665 770 700 740 _ 165 800 170 870 126
394 270 360 236 580 305
498 320 435 310 675 330
150(6”) 451 473 508 665 700 700 740 _ 195 800 170 872 149
394 270 360 236 580 305
498 320 435 310 675 330
200(8’’) 543 568 610 765 890 805 845 _ 245 800 170 970 198 498 320 435 310 675 330
250(10’’) - - - 980 1120 1030 1080 _ 305 900 110 909 220 618 500 621 394 959 374
300(12’’) - - - 1080 1220 1130 1180 _ 350 900 110 892 326 618 500 621 394 959 374
350(14”) - - - 1180 1320 1230 1280 _ 400 900 110 945 350 618 500 621 394 959 374
400(16”) - - - 1380 1440 1500 1540 _ 455 900 110 978 372 618 500 621 394 959 374
NO. TT2018-01-0803 THINKTANK PROCESS MANAGEMENT
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41. External Dimensions for Piston Type Actuator
Note: ① The distance of two flange or Valve Length could be custom by customer’s requirements.
Unit: mm
Nominal Diameter
DN(mm)
L
H1 H5
Actuator
PN16/25/40,
150LB
PN64,
300LB
PN100,
600LB
A B C D H2 H3 H4
65(2-1/2”) 276 292 311 205 100
215 305 270 270 447 683 612
275 305 270 270 495 731 660
80(3”) 298 317 337 200 100
215 305 270 270 447 683 612
275 305 270 270 495 731 660
100(4”) 352 368 394 208 110
215 305 270 270 447 683 612
275 305 270 270 495 731 660
125(5”) 400 500 500 274 126
325 330 320 270 600 911 795
340 330 320 270 727 1038 922
150(6”) 451 473 508 333 149 325 330 320 270 600 911 795
200(8”) 543 568 610 370 198 325 330 320 270 600 911 795
250(10’’) - - - 493 220 340 330 500 270 727 1121 1035
300(12’’) - - - 545 326 385 374 500 320 710 1104 1018
350(14”) - - - 610 350 412 374 500 320 775 1169 1083
400(16”) - - - 680 372 485 374 500 320 775 1169 1083
NO. TT2018-01-0803 THINKTANK PROCESS MANAGEMENT
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42. NO. TT2018-01-0804
HCB Pneumatic Pressure-Balanced Cage Type Control Valve
OVERVIEW
Model HCB Pressure Balanced Cage Type Control
Valves are designed for heavy duty services. The compact
valve body, having a S-shape flow passage that features
low pressure loss and a stabilizer that regulates turbulent
flow around the cage, allows a large flow capacity,
rangeability and high accuracy flow characteristics.
The valve plug is structured in a pressure-balanced type
that permits flow control of a high differential pressure
with a small actuating force. The actuator integrated with
simplest mechanisms utilizes a compact yet powerful
diaphragm actuator loaded with multiple springs. The
model HCB valves are widely applicable for reliable
control of high or low temperature, high pressure or high
differential pressure process lines where dynamic
stability, low noise, and cavitation/flashing resistance are
required.
SPECIFICATIONS
Body
Type
Straight-through, cast globe valve
Nominal size
3/4’’, 1’’, 1-1/4’’, 1-1/2’’, 2’’, 2-1/2’’, 3’’, 4’’, 5’’, 6’’, 8’’, 10’’,
12’’, 14’’, 16’’
Pressure rating
· ANSI Class 125, 150, 300, 600
· JIS 10K, 16K, 20K, 30K, 40K
· PN1.6, 4.0, 6.4, 10.0 Mpa
End connection
· Flanged End: FF, RF, RJ, LG
According to ANSI B16.5, JIS B2201, JB/T79.1
PN1.6MPa, JB/T79.2
· Welded End: SW, BW
· Threaded End: Rc
Material
A216 WCB, A216WC6, A352 LCB, A351 CF8, A351 CF8M,
A351 CF3M, A351 CF3(see table3-1,3-2)
Bonnet
· Plain bonnet (-17 to 230°C)
· Extension bonnet Type1(-45 to -17°C and 230 to 566°C)
· Extension bonnet Type 2 Cryogenic
Integral cast type (-100 to -45°C)
Welded type (-196 to -100°C)
· Bellows type
(See Figure 2-1, 2-2, 2-3)
Gland type
Bolted Gland
Packing
V shaped PTFE, PTFE, Flexible graphite
Gasket material
Stainless steel(SUS304, SUS316, SUS316L), copper, aluminum
Trim
Valve plug
Pressure balanced type
HCB Standard Type
1. Body 2. Seat Gasket 3. Cage 4. Plug 5. Sealing 6.
Bonnet 7. Double-screw Bolt 8. Hexagon Nut 9. Packing
Spring 10. Packing 11. Packing Screw 12. Packing Plate
13&14. Nuts&Bolts 15. Stem 16. Locknut
17. Stem Connector 18. Actuator
Page 40

43. Actuator
Type
Single-acting diaphragm actuator, Spring type piston actuator,
Double acting piton actuator
Diaphragm material
Cloth embedded nylon and ethylene propylene rubber
Spring range
· 20 to 100 kPa(0.2 to 1.0 kgf/cm2)
· 40 to 200 kPa(0.4 to 2.0 kgf/cm2)
· 80 to 240 kPa(0.8 to 2.4 kgf/cm2)
Supply pressure
0.14, 0.16, 0.28, 0.4, 0.5 Mpa
Air connection
Rc1/4 or 1/4NPT internal thread
Ambient temperature
-30 to 70℃
Valve action
· FO: Air to close(Direct action actuator is combined.)
· FC: Air to open(Reverse action actuator is combined.)
Optional accessories
· P/P or I/P Positioner
· Air filter regulator
· Top-mounted or Side-mounted Handwheel
· Limit switch
· Solenoid valve
· Motion transmitter
· Booster relay
· Lock-up valve
· Air lock relay
· Others
Performance
Rated Cv value
Refer to table 1.
Flow characteristics (Refer to table 2)
· Equal percentage
· Linear
Leakage
· Metal Seat
According to ANSI B16.104 Class II, leakage less than 0.5%
of maximum valve capacity.
· Soft Seat
According to ANSI B16.104 Class VI, leakage less than
0.00001% of maximum valve capacity.
Inherent rangeability
· 50:1 (Optional 75:1 for full port size)
Hysteresis error
· Without positioner: Within 3% F.S.
· With positioner: Within 1% F.S.
Linearity
Without positioner: Within ±5% F.S.
With positioner: Within ±1% F.S.
Figure a-a. Plug
(Sealing surface RPTFE)
Figure a-b. Plug
(Sealing surface welding Stellite)
NO. TT2018-01-0804 THINKTANK PROCESS MANAGEMENT
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44. Table 1. Rated Kv Value and Travel
Table 2. Flow characteristics
Nominal Diameter
DN(mm)
Port Size
Rated Kv Value
Travel
(mm)
EQ% Linear
20 20 6.3 6.9 16
25
20 6.3 6.9 16
25 10 11 16
32
20 6.3 6.9 16
25 10 11 16
32 16 17.6 25
40
25 10 11 16
32 16 17.6 25
40 25 27.5 25
50
32 16 17.6 25
40 25 27.5 25
50 40 44 25
65
40 25 27.5 25
50 40 44 25
65 63 69 40
80
50 40 44 25
65 63 69 40
80 100 110 40
100
65 63 69 40
80 100 110 40
100 160 176 40
Nominal Diameter
DN(mm)
Port Size
Rated Kv Value
Travel
(mm)EQ% Linear
125
80 100 110 40
100 160 176 40
125 250 275 60
150
100 160 176 40
125 250 275 60
150 400 440 60
200
125 250 275 60
150 400 440 60
200 630 690 60
250
150 400 440 60
200 630 690 60
250 1000 1100 100
300
200 630 690 60
250 1000 1100 100
300 1600 1760 100
350
250 1000 1100 100
300 1600 1760 100
350 2160 2375 100
400
300 1600 1760 100
350 2160 2375 100
400 4000 4400 100
NO. TT2018-01-0804 THINKTANK PROCESS MANAGEMENT
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45. Allowable Differential Pressure For Metal Seat(Diaphragm Actuator)
R50 Unit: %
Air to Close(Direct action) Unit: Mpa
Actuator
Spring
Range(Kpa)
Air
Supply
(Mpa)
Positioner
Y/N
Seat Diameter dg (mm)
20 25 32 40 50 65 80 100 125 150 200 250 300 350 400
PZMA-4
20~100 0.14
No 1.27 1.06
Yes 3.81 3.18
40~200 0.25 Yes 5.41 4.50
80~240 0.40 Yes 10.0 9.81
PZMA-5
20~100 0.14
No 1.13 0.93 0.76
Yes 3.40 2.80 2.29
40~200 0.25 Yes 4.82 3.96 3.24
80~240 0.40 Yes 10.0 8.63 7.06
PZMA-6
20~100 0.14
No 0.92 0.76 0.61
Yes 2.78 2.29 1.85
40~200 0.25 Yes 3.94 3.24 2.62
80~240 0.40 Yes 8.58 7.06 5.72
PZMA-7
20~100 0.14
No 0.86 0.72 0.54
Yes 2.58 2.16 1.63
40~200 0.25 Yes 3.66 3.07 2.32
80~240 0.40 Yes 7.97 6.68 5.05
PZMA-8
20~100 0.14
No 0.70 0.30 0.25 0.22
Yes 2.09 1.77 1.52 1.33
40~200 0.25 Yes 2.96 2.51 2.15 1.88
80~240 0.40 Yes 6.44 5.46 4.68 4.10
NO. TT2018-01-0804 THINKTANK PROCESS MANAGEMENT
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46. Allowable Differential Pressure For Soft Seat (Diaphragm Actuator)
Air to Open(Direct action) Unit: Mpa
Air to Close(Direct action) Unit: Mpa
Actuator
Spring
Range(Kpa)
Air
Supply
(Mpa)
Positioner
Y/N
Seat Diameter dg (mm)
20 25 32 40 50 65 80 100 125 150 200 250 300 350 400
PZMB-4
20~100 0.14 Yes/No 1.27 1.06
40~200 0.25 Yes 3.81 3.18
80~240 0.40 Yes 10.0 8.48
PZMB-5
20~100 0.14 Yes/No 1.13 0.93 0.76
40~200 0.25 Yes 3.40 2.80 2.29
80~240 0.40 Yes 9.08 7.46 6.11
PZMB-6
20~100 0.14 Yes/No 0.92 0.76 0.61
40~200 0.25 Yes 2.78 2.29 1.85
80~240 0.40 Yes 7.40 6.11 4.94
PZMB-7
20~100 0.14 Yes/No 0.86 0.72 0.54
40~200 0.25 Yes 2.58 2.16 1.63
80~240 0.40 Yes 6.89 5.78 4.37
PZMB-8
20~100 0.14 Yes/No 0.70 0.30 0.25 0.22
40~200 0.25 Yes 2.09 1.77 0.52 1.33
80~240 0.40 Yes 5.57 4.72 4.05 3.55
Actuator
Spring
Range(Kpa)
Air
Supply
(Mpa)
Positioner
Y/N
Seat Diameter dg (mm)
20 25 32 40 50 65 80 100 125 150 200 250 300 350 400
PZMA-4
20~100 0.14
No 1.98 1.65
Yes 3.00 3.00
40~200 0.25 Yes 3.00 3.00
80~240 0.40 Yes 3.00 3.00
PZMA-5
20~100 0.14
No 1.77 1.45 1.19
Yes 3.00 3.00 2.86
40~200 0.25 Yes 3.00 3.00 3.00
80~240 0.40 Yes 3.00 3.00 3.00
PZMA-6
20~100 0.14
No 1.44 1.19 0.96
Yes 3.00 2.86 2.31
40~200 0.25 Yes 3.00 3.00 3.00
80~240 0.40 Yes 3.00 3.00 3.00
PZMA-7
20~100 0.14
No 1.34 1.12 0.85
Yes 3.00 2.71 2.04
40~200 0.25 Yes 3.00 3.00 2.73
80~240 0.40 Yes 3.00 3.00 3.00
PZMA-8
20~100 0.14
No 1.09 0.74 0.63 0.55
Yes 2.61 2.21 1.89 1.66
40~200 0.25 Yes 3.00 2.95 2.53 2.22
80~240 0.40 Yes 3.00 3.00 3.00 3.00
NO. TT2018-01-0804 THINKTANK PROCESS MANAGEMENT
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47. Allowable Differential Pressure (Piston Actuator)
Unit: Mpa
Air to Open(Reverse action) Unit: Mpa
Actuator
Spring
Range(Kp
a)
Air Supply
(Mpa)
Positioner
Y/N
Seat Diameter dg (mm)
20 25 32 40 50 65 80 100 125 150 200 250 300 350 400
PZMB-4
20~100 0.14 Yes/No 1.98 1.65
40~200 0.25 Yes 3.00 3.00
80~240 0.40 Yes 3.00 3.00
PZMB-5
20~100 0.14 Yes/No 1.77 1.45 1.19
40~200 0.25 Yes 3.00 3.00 2.86
80~240 0.40 Yes 3.00 3.00 3.00
PZMB-6
20~100 0.14 Yes/No 1.44 1.19 0.96
40~200 0.25 Yes 3.00 2.86 2.31
80~240 0.40 Yes 3.00 3.00 3.00
PZMB-7
20~100 0.14 Yes/No 1.34 1.12 0.85
40~200 0.25 Yes 3.00 2.71 2.04
80~240 0.40 Yes 3.00 3.00 3.00
PZMB-8
20~100 0.14 Yes/No 1.09 0.74 0.63 0.55
40~200 0.25 Yes 2.61 2.21 1.90 1.66
80~240 0.40 Yes 3.00 3.00 3.00 3.00
Actuator
Size
Spring
Range
(Kpa)
Air
Supply
(Mpa)
Sealing
Type
Seat Diameter dg(mm)
65 80 100 125 150 200 250 300 350 400
150 125~375 0.5
Metal Seat 4.37 3.61
Soft Seat 3.00 3.00
200 125~375 0.5
Metal Seat 7.79 6.41 5.19 4.19 3.52
Soft Seat 3.00 3.00 3.00 3.00 3.00
250 125~375 0.5
Metal Seat 10.0 9.93 8.11 6.55 5.49 4.15
Soft Seat 3.00 3.00 3.00 3.00 3.00 3.00
280 125~375 0.5
Metal Seat 6.84 5.21
Soft Seat 3.00 3.00
300 125~375 0.5
Metal Seat 5.98 4.79 4.06
Soft Seat 3.00 3.00 3.00
350 125~375 0.5
Metal Seat 8.14 6.51 5.53
Soft Seat 3.00 3.00 3.00
400 125~375 0.5
Metal Seat 8.52 7.22 6.19 5.42
Soft Seat 3.00 3.00 3.00 3.00
NO. TT2018-01-0804 THINKTANK PROCESS MANAGEMENT
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48. Working Temperature Range and Seat Leakage
Figure 1. Valve Trim Material · Treatment
Figure1-1 Metal Seated Figure 1-2 Soft Seated(RPTFE)
Table 3-2 Valve Body Material: Stainless Steel
Valve Body Material WCB, WCC, WC6, WC9, LCB
Trim
Material 304/316 304/316 304/316 304/316
Treatment RPTFE(Figure a-a) — ST(Figure a-b) SS
Seat
Material 304/316 304/316 304/316 304/316
Treatment — — ST SS
Allowable
Leakage
Class V/VI IV IV IV
Standard GB/T4213, FCI70.2, ANSI B16.104
Working
Temperature( )
WCB, WCC -45~+160 -5 ~ +230 -5 ~ +425 -5 ~ +425
WC6, WC9 -45~+160 -5 ~ +230 -5 ~ +538 -5 ~ +538
LCB -45~+160 -45 ~ +230 -45 ~ +350 -45 ~ +350
Valve Body Material CF3, CF8, CF3M, CF8M
Trim
Material 304/316 304/316 304/316 304/316
Treatment RPTFE(Figure a-a) — ST(Figure a-b) SS
Seat
Material 304/316 304/316 304/316 304/316
Treatment — — ST SS
Allowable
Leakage
Class V/VI IV IV/V IV/V
Standard GB/T4213, FCI70.2, ANSI B16.104
Working Temperature( ) -45~+160 -196 ~ +538 -196 ~ +538 -196 ~ +538
Table 3-1 Valve Body Material: Carbon Steel
NO. TT2018-01-0804 THINKTANK PROCESS MANAGEMENT
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49. Figure 2. Working Temperature of Packing Material · Pressure Ranges
Figure 2-1 V-Type RPTFE Figure 2-2 PTFE+Carbon Fiber/PTFE+Asbestos Figure 2-3 Flexible Graphite
Figure 2-1 Extension Bonnet 1
1. Extension Bonnet 2. Packing 3. Bushing 4. Stem
Figure 2-3 Extension Bonnet 2
1. Bellows 2. Lower Bonnet 3. Upper Bonnet 4. Welding
Flange 5. Connect Flange 6. Inspection Hole 7. Packing
Figure 2-2 Bellows Seal Bonnet
1. Lower Bonnet 2. Bellows 3. Inspection Hole 4. Upper Bonnet
Figure 2-4 The Principle of E Equilibrium
NO. TT2018-01-0804 THINKTANK PROCESS MANAGEMENT
Page 47
Bonnet Type

50. DN20 ~ DN50 External Dimensions for Standard, Bellows and Extension
Unit: mm
Nominal Diameter
DN(mm)
L
H1 H3 H4 H5
Actuator
PN16/
25/40,
150LB
PN64,
300LB
PN100,
600LB
A B C H2 H6 H7
20(3/4”) 184 194 206 130 254 337 44 282 260 220 258 180 465
25(1”) 184 197 210 130 254 337 48 282 260 220 258 180 465
32(1-1/4”) 222 235 251 152 320 386 56
282 260 220 258 180 465
308 260 220 280 180 465
40(1-1/2”) 222 235 251 152 320 402 65
282 260 220 258 180 465
308 260 220 280 180 465
50(2”) 254 267 286 159 320 402 76 308 260 220 280 180 465
NO. TT2018-01-0804 THINKTANK PROCESS MANAGEMENT
Page 48

51. DN65 ~ DN400 External Dimensions for Standard, Bellows and Extension
Unit: mm
Nominal Diameter
DN(mm)
L
H1 H3 H4 H5
Actuator
PN16/
25/40,
150LB
PN64,
300LB
PN100,
600LB
A C H2 H6 H7 B
65(2-1/2”) 276 292 311 205 365 630 100
308 220 280 180 305 260
394 270 360 236 580 305
80(3”) 298 317 337 205 365 630 100
308 220 280 180 305 260
394 270 360 236 580 305
100(4”) 352 368 394 208 373 635 110 394 270 360 236 580 305
125(5”) 400 500 500 274 484 698 126
394 270 360 236 580 305
498 320 435 310 675 330
150(6”) 451 473 508 333 529 705 149
394 270 360 236 580 305
498 320 435 310 675 330
200(8”) 543 568 610 370 561 730 198 498 320 435 310 675 330
250(10’’) - - - 493 750 892 220 618 500 621 394 959 374
300(12”) - - - 545 771 892 326 618 500 621 394 959 374
350(14”) - - - 610 812 945 350 618 500 621 394 959 374
400(16”) - - - 681 830 978 372 618 500 621 394 959 374
Note: ① The distance of two flange or Valve Length could be custom by customer’s requirements.
NO. TT2018-01-0804 THINKTANK PROCESS MANAGEMENT
Page 49

52. Note: ① The distance of two flange or Valve Length could be custom by customer’s requirements.
External Dimensions for Extension Type 2
Unit: mm
Nominal Diameter
DN(mm)
L
D1 D2 D3 D4 D5 Y H1 H3 H4 H5
Actuator
PN16/25/40,
150LB
PN64,30
0LB
PN100,
600LB
A C H2 H6 H7 B
20(3/4”) 184 194 206 270 335 305 335 285 45 700 88 590 44 282 220 258 180 465 260
25(1”) 184 197 210 270 335 305 335 285 45 700 88 590 48 282 220 258 180 465 260
32(1-1/4”) 222 235 251 305 390 340 370 285 60 700 88 587 56
282 220 258 180 465 260
308 220 280 180 465 260
40(1-1/2”) 222 235 251 342 430 370 400 285 65 700 88 587 65
282 220 258 180 465 260
308 220 280 180 465 260
50(2”) 254 267 286 375 465 405 435 285 75 700 88 587 76 308 220 280 180 400 260
65(2-1/2”) 276 292 311 430 520 460 490 470 90 700 95 695 100
308 220 280 180 465 260
394 270 280 236 580 305
80(3’’) 298 317 337 490 585 525 555 470 104 700 95 695 100
308 220 280 180 305 260
394 270 360 236 580 305
100(4’’) 352 368 394 556 660 590 630 470 135 700 95 695 110 394 270 360 236 580 305
125(5’’) 400 500 500 665 770 700 740 _ 165 800 170 870 126
394 270 360 236 580 305
498 320 435 310 675 330
150(6”) 451 473 508 665 700 700 740 _ 195 800 170 872 149
394 270 360 236 580 305
498 320 435 310 675 330
200(8’’) 543 568 610 765 890 805 845 _ 245 800 170 970 198 498 320 435 310 675 330
250(10’’) - - - 980 1120 1030 1080 _ 305 900 110 909 220 618 500 621 394 959 374
300(12’’) - - - 1080 1220 1130 1180 _ 350 900 110 892 326 618 500 621 394 959 374
350(14”) - - - 1180 1320 1230 1280 _ 400 900 110 945 350 618 500 621 394 959 374
400(16”) - - - 1380 1440 1500 1540 _ 455 900 110 978 372 618 500 621 394 959 374
NO. TT2018-01-0804 THINKTANK PROCESS MANAGEMENT
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53. Note: ① The distance of two flange or Valve Length could be custom by customer’s requirements.
External Dimensions for Piston Type Actuator
Unit: mm
Nominal Diameter
DN(mm)
L
H1 H5
Actuator
PN16/25/40,
150LB
PN64,
300LB
PN100,
600LB
A B C D H2 H3 H4
65(2-1/2”) 276 292 311 205 100
215 305 270 270 447 683 612
275 305 270 270 495 731 660
80(3”) 298 317 337 200 100
215 305 270 270 447 683 612
275 305 270 270 495 731 660
100(4”) 352 368 394 208 110
215 305 270 270 447 683 612
275 305 270 270 495 731 660
125(5”) 400 500 500 274 126
325 330 320 270 600 911 795
340 330 320 270 727 1038 922
150(6”) 451 473 508 333 149 325 330 320 270 600 911 795
200(8”) 543 568 610 370 198 325 330 320 270 600 911 795
250(10’’) - - - 493 220 340 330 500 270 727 1121 1035
300(12’’) - - - 545 326 385 374 500 320 710 1104 1018
350(14”) - - - 610 350 412 374 500 320 775 1169 1083
400(16”) - - - 680 372 485 374 500 320 775 1169 1083
NO. TT2018-01-0804 THINKTANK PROCESS MANAGEMENT
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54. NO. TT2018-01-0805
HMT/HDT Pneumatic Three-Way Control Valve
OVERVIEW
The valve model HMT is a three-way control valve for
mixing service.
The actuator employed is of a multi-spring type and has a
small-sized, high-output diaphragm motor with an
extremely simplified operating mechanism.
It is used for the heat control of heat converters, etc.
The valve model HDT is a three-way control valve for
diverting service.
It has a small-sized, high-output diaphragm motor which
is suitable for big port and high differential pressure
services.
SPECIFICATIONS
Body
Type
Three-way cast globe valve
Nominal size
3/4’’, 1’’, 1-1/4’’, 1-1/2’’, 2’’, 2-1/2’’, 3’’, 4’’, 5’’, 6’’, 8’’, 10’’,
12’’, 14’’
Pressure rating
• ANSI Class 125, 150, 300, 600
• JIS 10K, 16K, 20K, 30K, 40K
• PN1.6, 4.0, 6.4, 10.0 Mpa
End connection
• Flanged End: FF, RF, RJ, LG
According to ANSI B16.5, JIS B2201, JB/T79.1 PN1.6MPa,
JB/T79.2
• Welded End: SW, BW
Material
A216 WCB, A216WC6, A352 LCB, A351 CF8, A351 CF8M,
A351 CF3M, A351 CF3(see table3-1,3-2)
Bonnet
• Plain bonnet (-17 to 230°C)
• Extension bonnet(-60 to -29 ℃ or over 230°C)
• Bellows Seal
(see figure 2-1, 2-2)
Gland type
Bolted Gland
Packing
V shaped PTFE, PTFE, Flexible graphite
Gasket material
Stainless steel(SUS304, SUS316, SUS316L), copper, aluminum
1. Connect Pipe 2. Double-screw Bolt 3.
Hexagon Nut 4. Sealing 5. Gasket 6. Lower
Bonnet 7. Body 8. Plug 9. Upper Seat 10.
Stem 11. Bonnet 12. Packing Spring 13&14.
Nuts&Bolts 15. Spring Plate 16&17.
Studs&Nuts 18. Locknut 19. Stem Connector
20. Actuator
HMT Standard Type
HDT Standard Type
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55. Trim
Valve plug
Three-way, V-port with linear characteristics
Actuator
Type
Single-acting diaphragm actuator, Spring type piston actuator,
Double acting piton actuator
Diaphragm material
Cloth embedded nylon and ethylene propylene rubber
Spring range
• 20 to 100 kPa(0.2 to 1.0 kgf/cm2)
• 40 to 200 kPa(0.4 to 2.0 kgf/cm2)
• 80 to 240 kPa(0.8 to 2.4 kgf/cm2)
Supply pressure
0.14, 0.25, 0.28, 0.4, 0.5 Mpa
Air connection
Rc1/4 or 1/4NPT internal thread
Ambient temperature
-30 to 70°C
Valve action
• FO: Air to close(Direct action actuator is combined.)
• FC: Air to open(Reverse action actuator is combined.)
Optional accessories
• P/P or I/P Positioner
• Air filter regulator
• Top-mounted or Side-mounted Handwheel
• Limit switch
• Solenoid valve
• Motion transmitter
• Booster relay
• Lock-up valve
• Air lock relay
• Others
Performance
Rated Kv value
Refer to table 1.
Flow characteristics (Refer to table 2)
• Linear
Leakage
• Metal Seat
According to IEC 60534-4:2006 Class IV, leakage less than
0.01% of maximum valve capacity.
Inherent rangeability
• 30:1
Hysteresis error
• Without positioner: Within 3% F.S.
• With positioner: Within 1% F.S.
Linearity
Without positioner: Within ±5% F.S.
With positioner: Within ±1% F.S.
Figure 2-1 Extension Bonnet
Suitable medium temperature range of -60 to
-29℃ or over 200℃）
1.Extension Bonnet 2. Packing
3. Inspection(custom) 4. Bushing
Figure 2-2 Bellows Seal
Bellows seal bonnets are used when no leakage(less
than 1x10-6 cc/sec of helium) along the stem can be
tolerated. They are often used when the process fluid
is toxic, volatile, radioactive, or highly expensive.
This special bonnet construction protects both the
stem and the valve packing from contact with the
process fluid.
1. Lower Bonnet 2. Bellows
3. Inspection(custom) 4. Upper Bonnet
NO. TT2018-01-0805 THINKTANK PROCESS MANAGEMENT
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56. Nominal Diameter
DN(mm)
Port Size
Rated Kv
Value
Travel(mm)
Linear
20 20 5.3 16
25
20 5.3 16
25 8.5 16
32
20 5.3 16
25 8.5 16
32 13 25
40
25 8.5 16
32 13 25
40 21 25
50
32 13 25
40 21 25
50 34 25
65
40 21 25
50 34 25
65 53 40
80
50 34 25
65 53 40
80 85 40
100
65 53 40
80 85 40
100 135 40
Nominal Diameter
DN(mm)
Port Size
Rated Kv
Value
Travel(mm)
Linear
125
80 85 40
100 135 40
125 210 60
150
100 135 40
125 210 60
150 340 60
200
125 210 60
150 340 60
200 535 60
250
150 340 60
200 535 60
250 800 100
300
200 535 60
250 800 100
300 1280 100
350
250 800 100
300 1280 100
350 1600 100
Table 2. Flow characteristics
Table 1. Rated Kv Value and Travel
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57. Air to Close(Direct action) Unit: Mpa
R30
Allowable Differential Pressure For Metal Seat(Diaphragm Actuator)
Unit: %
Actuator
Spring
Range(Kpa)
Air
Supply
(Mpa)
Positioner
Y/N
Seat Diameter dg (mm)
20 25 32 40 50 65 80 100 125 150 200 250 300 350
PZMA-4
20~100 0.14
No 0.95 0.61
Yes 2.55 1.63
40~200 0.25 Yes 3.34 2.14
80~240 0.40 Yes 6.52 4.147
PZMA-5
20~100 0.14
No 0.49 0.32 0.20
Yes 1.31 0.84 0.54
40~200 0.25 Yes 1.72 1.10 0.71
80~240 0.40 Yes 3.36 2.15 1.37
PZMA-6
20~100 0.14
No 0.18 0.12 0.08
Yes 0.49 0.32 0.21
40~200 0.25 Yes 0.65 0.43 0.27
80~240 0.40 Yes 1.26 0.83 0.53
PZMA-7
20~100 0.14
No 0.09 0.06 0.03
Yes 0.23 0.16 0.09
40~200 0.25 Yes 0.30 0.21 0.12
80~240 0.40 Yes 0.58 0.40 0.22
PZMA-8
20~100 0.14
No 0.03 0.02 0.02
Yes 0.10 0.07 0.05
40~200 0.25 Yes 0.13 0.09 0.07
80~240 0.40 Yes 0.24 0.17 0.12
NO. TT2018-01-0805 THINKTANK PROCESS MANAGEMENT
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58. Air to Open(Reverse action) Unit: Mpa
Unit: MpaAllowable Differential Pressure (Piston Actuator)
Actuator
Spring
Range(Kpa)
Air
Supply
(Mpa)
Positioner
Y/N
Seat Diameter dg (mm)
20 25 32 40 50 65 80 100 125 150 200 250 300 350
PZMB-4
20~100 0.14 Yes/No 0.95 0.61
40~200 0.25 Yes 0.55 1.63
80~240 0.40 Yes 5.73 3.67
PZMB-5
20~100 0.14 Yes/No 0.49 0.32 0.20
40~200 0.25 Yes 1.31 0.84 0.54
80~240 0.40 Yes 2.95 1.89 1.21
PZMB-6
20~100 0.14 Yes/No 0.18 0.12 0.08
40~200 0.25 Yes 0.49 0.32 0.21
80~240 0.40 Yes 1.11 0.73 0.47
PZMB-7
20~100 0.14 Yes/No 0.09 0.06 0.03
40~200 0.25 Yes 0.23 0.16 0.09
80~240 0.40 Yes 0.52 0.36 0.20
PZMB-8
20~100 0.14 Yes/No 0.03 0.02 0.02
40~200 0.25 Yes 0.09 0.06 0.05
80~240 0.40 Yes 0.21 0.14 0.10
Actuator
Size
Spring Range
(Kpa)
Air Supply
(Mpa)
Seat Diameter dg(mm)
65 80 100 125 150 200 250 300 350
150 - 0.4 1.98 1.31
200 - 0.4 3.53 2.33 1.49
250 - 0.4 2.33 1.49 1.03 0.58
280 - 0.4 1.87 1.30 0.73
300 - 0.4 0.84 0.54
350 - 0.4 0.73 0.51 0.37
200 125~375 0.5 1.05 0.69
250 125~375 0.5 1.64 1.09 0.69
300 125~375 0.5 1.00 0.64 0.44
350 125~375 0.5 0.87 0.61 0.34
400 125~375 0.5 0.44 0.28 0.20 0.15
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59. Working Temperature Range and Seat Leakage
Figure 1. Valve Trim Material · Treatment
Figure1-1 Metal Seated
Table 3-1 Valve Body Material: Carbon Steel
Table 3-2 Valve Body Material: Stainless Steel
Valve Body Material WCB, WCC, WC6, WC9, LCB
Trim
Material 304/316 304/316 304/316
Treatment — ST(Figure 1-1) SS
Seat
Material 304/316 304/316 304/316
Treatment — ST SS
Allowable Leakage
Class IV IV/V IV/V
Standard GB/T4213, FCI70.2, ANSI B16.104
Working
Temperature( )
WCB, WCC -45~+230 -5 ~ +425 -5 ~ +425
WC6, WC9 -45~+230 -5 ~ +538 -5 ~ +538
LCB -45~+230 -45 ~ +350 -45 ~ +350
Valve Body Material CF3, CF8, CF3M, CF8M
Trim
Material 304/316 304/316 304/316
Treatment — ST(Figure 1-1) SS
Seat
Material 304/316 304/316 304/316
Treatment — ST SS
Allowable Leakage
Class IV V/VI V/VI
Standard GB/T4213, FCI70.2, ANSI B16.104
Working Temperature( ) -45~+160 -196 ~ +538 -196 ~ +538
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60. Figure 2-1 V-Type RPTFE Figure 2-2 PTFE+Carbon Fiber/PTFE+Asbestos Figure 2-3 Flexible Graphite
Figure 2. Working Temperature of Packing Material · Pressure Ranges
The Principle of Action
Description:
The plug structure of Three-way control valve is designed flow to open. If valve plug in the valve seat that is mixing
service control valve. There are two input port and one outlet port(see Figure a, b). The valve plug is located on the outside
of the valve seat that is diverting service control valve. There is one inlet port and two outlet ports (see Figure c, d). Due to
three-way control valve have opening and closing operation at the same time, so three-way control valve don't have air to
open or air to close such type.
• For Direct Action Mixing Service, air failure means vertical pass(B → AB). But for Reverse Action
Mixing Service, air failure means flow is horizontal pass (A → AB)
• For Direct Action Diverting Service, air failure means horizontal pass (AB → A). But for Reverse Action
Diverting Service, air failure means flow is vertical pass(AB → B)
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61. DN20 ~ DN350 External Dimensions for Standard, Bellows and Extension
Unit: mm
Note: ① The distance of two flange or Valve Length could be custom by customer’s requirements.
Nominal Diameter
DN(mm)
L
H1 H3 H4
H5 Actuator
PN16/
25/40,
150LB
PN64,
300LB
PN100,
600LB
PN16/
25/40,
150LB
PN64,
300LB
A B C H2 H6 H7
20(3/4”) 184 194 206 121 249 333 123 157 282 260 220 258 180 465
25(1”) 184 197 210 128 249 333 125 160 282 260 220 258 180 465
32(1-1/4”) 222 235 251 140 308 374 132 170
282 260 220 258 180 465
308 260 220 280 180 465
40(1-1/2”) 222 235 251 147 315 396 140 180
282 260 220 258 180 465
308 260 220 280 180 465
50(2”) 254 267 286 163 323 405 155 200 308 260 220 280 180 465
65(2-1/2”) 276 292 311 193 353 640 182 230
308 260 220 280 180 465
394 305 270 360 236 580
80(3”) 298 317 337 198 363 650 225 250
308 260 220 280 180 465
394 305 270 360 236 580
100(4”) 352 368 394 208 373 660 251 295 394 305 270 360 236 580
125(5”) 400 500 500 259 469 682 318 350
394 305 270 360 236 580
498 330 270 435 310 675
150(6”) 451 473 508 303 499 710 374 404
394 305 270 360 236 580
498 330 320 435 310 675
200(8”) 543 568 610 338 529 742 446 515 498 330 320 435 310 675
250(10’’) - - - 444 700 820 552 605 618 374 500 621 394 959
300(12”) - - - 494 716 840 616 636 618 374 500 621 394 959
350(14”) - - - 578 808 930 740 740 618 374 500 621 394 959
Unit: mm
NO. TT2018-01-0805 THINKTANK PROCESS MANAGEMENT
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62. Unit: mm
External Dimensions for Double Acting Piston Type Actuator
Note: ① The distance of two flange or Valve Length could be custom by customer’s requirements.
Nominal Diameter
DN(mm)
L
H1
H4 Actuator
PN16/25/40,
150LB
PN64,
300LB
PN100,
600LB
PN16/25
/40,
150LB
PN64,
300LB
A C H2 H3
65(2-1/2”) 276 292 311 193 182 230
210 270 480 780
280 270 490 790
80(3”) 298 317 337 198 225 250
210 270 480 780
280 270 490 790
100(4”) 352 368 394 208 251 295
280 270 490 790
325 550 510 1014
125(5”) 400 500 500 259 318 350
325 550 510 1064
354 550 527 1085
150(6”) 451 473 508 303 374 404
325 550 510 1064
354 550 527 1085
200(8”) 543 568 610 338 446 515
325 550 510 1064
354 550 527 1085
250(10’’) - - - 444 552 605 385 550 530 1085
300(12’’) - - - 494 616 635 412 550 658 1220
350(14”) - - - 578 740 740 412 550 658 1220
NO. TT2018-01-0805 THINKTANK PROCESS MANAGEMENT
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63. External Dimensions for Single Acting Piston Type Actuator
Unit: mm
Note: ① The distance of two flange or Valve Length could be custom by customer’s requirements.
Nominal
Diameter
DN(mm)
L
H1
H5 Actuator
PN16/25/40,
150LB
PN64,
300LB
PN100,
600LB
PN16/
25/40,
150LB
PN64,
300LB
A B C D H2 H3 H4
65(2-1/2”) 276 292 311 193 182 230
280 250 270 270 535 772 700
325 250 270 270 565 802 730
80(3”) 298 317 337 198 225 250
280 250 270 270 535 772 700
325 329 270 270 565 802 730
100(4”) 352 368 394 208 251 295
325 329 270 270 565 802 730
385 329 320 270 570 807 735
125(5”) 400 500 500 259 318 350
385 329 320 270 635 870 835
430 349 500 270 695 1045 894
150(6”) 451 473 508 303 374 404 430 349 500 270 695 1045 894
200(8”) 543 568 610 338 446 515 430 349 500 270 695 1045 894
250(10’’) - - - 444 552 605 430 349 500 320 695 1045 894
300(12’’) - - - 494 616 635 485 374 500 320 775 1169 1083
350(14”) - - - 578 740 740 485 374 500 320 775 1169 1083
NO. TT2018-01-0805 THINKTANK PROCESS MANAGEMENT
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64. NO. TT2018-01-0806
HCN Pneumatic Low-Noise Cage Type Control Valve
OVERVIEW
Model HCN Low-Noise Cage type Control Valves have
been designed to remarkably reduce acoustic noise in
services of compressible fluids such as steam, air, and
natural gas. The cage has a large number of small holes
and renders an ideal pressure reduction with a combina-
tion in two steps of “restriction” and “diffusion and
expansion.” The fluid passage has been designed in
S-figure shape for smooth flow of fluid with less pressure
loss and a stabilizer is provided as a strainer for flow near
the cage, thereby permitting a large Cv value.
The valve plug is of a pressure-balanced type which
allows control of a high differential pressure with a small
actuating force. The actuator is a compact but high output
diaphragm motor of a multiple spring type structured in a
simple mechanism.
The model HCN valves, which are compact but of a low
noise type and render high dynamic stability, are suitable
especially for control of high temperature, high pressure
or high differential pressure process lines.
SPECIFICATIONS
Body
Type
Straight-through, cast globe valve
Nominal size
1-1/4’’, 1-1/2’’, 2’’, 2-1/2’’, 3’’, 4’’, 5’’, 6’’, 8’’, 10’’, 12’’, 14’’,
16’’
Pressure rating
• ANSI Class 125, 150, 300, 600
• JIS 10K, 16K, 20K, 30K, 40K
• PN1.6, 4.0, 6.4, 10.0 Mpa
End connection
• Flanged End: FF, RF, RJ, LG
According to ANSI B16.5, JIS B2201, JB/T79.1
PN1.6MPa, JB/T79.2
• Welded End: SW, BW
• Threaded End: Rc
Material
A216 WCB, A216WC6, A352 LCB, A351 CF8, A351 CF8M,
A351 CF3M, A351 CF3(see table3-1,3-2)
Bonnet
• Plain bonnet (-17 to 230°C)
• Extension bonnet Type1(-45 to -17°C and 230 to 566°C)
• Extension bonnet Type 2 Cryogenic
Integral cast type (-100 to -45°C)
Welded type (-196 to -100°C)
(See Figure 2-1, 2-2)
Gland type
Bolted Gland
Packing
V shaped PTFE, PTFE, Flexible graphite
Gasket material
Stainless steel(SUS304, SUS316, SUS316L), copper,
aluminum
Trim
Valve plug
Pressure balanced type
HCB Standard Type
1. Body 2. Seat Gasket 3. Seat 4. Lower Cage 5. Plug 6.
Spring sealing 7. Upper Cage 8. Sealing 9. Bonnet 10.
Packing 11. Packing Screw 12. Packing Plate 13&14.
Nuts&Bolts 15. Stem Connector 16. Actuator
Page 62

65. Actuator
Type
Single-acting diaphragm actuator, Spring type piston actuator,
Double acting piton actuator
Diaphragm material
Cloth embedded nylon and ethylene propylene rubber
Spring range
• 20 to 100 kPa(0.2 to 1.0 kgf/cm2)
• 40 to 200 kPa(0.4 to 2.0 kgf/cm2)
• 80 to 240 kPa(0.8 to 2.4 kgf/cm2)
Supply pressure
0.14, 0.16, 0.28, 0.4, 0.5 Mpa
Air connection
Rc1/4 or 1/4NPT internal thread
Ambient temperature
-30 to 70℃
Valve action
• FO: Air to close(Direct action actuator is combined.)
• FC: Air to open(Reverse action actuator is combined.)
Optional accessories
• P/P or I/P Positioner
• Air filter regulator
• Top-mounted or Side-mounted Handwheel
• Limit switch
• Solenoid valve
• Motion transmitter
• Booster relay
• Lock-up valve
• Air lock relay
• Others
Performance
Rated Cv value
Refer to table 1.
Flow characteristics
• Approximate Equal percentage
• Approximate Linear
Leakage
According to IEC 60534-4:2006 Class III, leakage less than
0.1% of maximum valve capacity.
Inherent rangeability
• 25:1 (Optional 50:1 for full port size)
Hysteresis error
• Without positioner: Within 3% F.S.
• With positioner: Within 1% F.S.
Linearity
Without positioner: Within ±5% F.S.
With positioner: Within ±1% F.S.
Figure 2-1 Extension Bonnet Type 1
1. Body 2. Seat Gasket 3. Seat 4. Plug 5. Lower Cage
6. Sealing 7. Upper Cage 8. Sealing 9. Extension Bonnet
Figure 2-2 Extension Bonnet Type 2
1. Body 2. Seat Gasket 3. Seat 4. Plug 5. Lower Cage
6. Sealing 7. Upper Cage 8. Sealing 9. Extension Bonnet
10. One-way Sealing 11. Extension Bonnet 12. Sealing
13. Welding Plate 14. Connect Flange 15. Inspection Hole
16. Packing 17. Spacer 18. Screw 19. Pressure Plate
NO. TT2018-01-0806 THINKTANK PROCESS MANAGEMENT
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66. Table 1. Rated Kv Value and Travel
Note①: If for small flow please select Model HLS.
Nominal Diameter
DN(mm)
Port Size
Rated Kv
Value
Travel(mm)
32
15 4.0 16
20 6.3 16
25 10 16
32 16 25
40
25 10 16
32 16 25
40 25 25
50
32 16 25
40 25 25
50 40 25
65
40 25 25
50 40 25
65 63 40
80
50 40 25
65 63 40
80 100 40
100
65 63 40
80 100 40
100 160 40
Nominal Diameter
DN(mm)
Port Size
Rated Kv
Value
Travel(mm)
125
80 100 40
100 160 40
125 250 60
150
100 160 40
125 250 60
150 400 60
200
125 250 60
150 400 60
200 630 60
250
150 400 60
200 630 60
250 1000 100
300
200 630 60
250 1000 100
300 1600 100
350
250 1000 100
300 1600 100
350 2160 100
400
300 1600 100
350 2160 100
400 4000 100
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67. Figure 1. Valve Trim Material · Treatment
Figure 2. Working Temperature of Packing Material · Pressure Ranges
Figure1-1 Metal Seated Figure 1-2 Soft Seated(RPTFE)
Figure 2-1 V-Type RPTFE Figure 2-2 PTFE+Carbon Fiber/PTFE+Asbestos Figure 2-3 Flexible Graphite
NO. TT2018-01-0806 THINKTANK PROCESS MANAGEMENT
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68. External Dimensions for Standard and Extension Type 1(Diaphragm Actuator)
Unit: mm
Nominal Diameter
DN(mm)
L
H1 H2 H3 H4 H5 H6 A B CPN16/
25/40,
150LB
PN64,
300LB
PN100,
600LB
32(1-1/4’’) 222 235 251 152 280 386 56 180 400 308 260 220
40(1-1/2’’) 222 235 251 152 280 402 65 180 400 308 260 220
50(2’’) 254 267 286 159 280 320 76 180 400 308 260 220
65(2-1/2”) 276 292 311 205 360 365 100 236 580 394 580 270
80(3”) 298 317 337 205 360 365 100 236 580 394 580 270
100(4”) 352 368 394 208 360 373 110 236 580 394 580 270
125(5”) 400 500 500 274 435 484 126 310 675 498 675 320
150(6”) 451 473 508 333 435 529 149 310 675 498 675 320
200(8”) 543 568 610 370 435 730 198 310 675 498 675 320
250(10’’) - - - 493 621 771 220 394 959 618 959 500
300(12”) - - - 545 621 771 326 394 959 618 959 500
350(14”) - - - 610 621 812 350 394 959 618 959 500
400(16”) - - - 681 621 830 372 394 959 618 959 500
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69. External Dimensions for Standard and Extension Type 1
(Single Acting Piston Actuator)
Figure 2-1 V-Type RPTFE Figure 2-3 Flexible GraphiteFigure 2-2 PTFE+Carbon Fiber/PTFE+Asbestos
Unit: mm
Nominal Diameter
DN(mm)
L
H1 H2 H3 H4 H5 H6 A B CPN16/
25/40,
150LB
PN64,
300LB
PN100,
600LB
65(2-1/2”) 276 292 311 205 495 365 100 236 660 215 305 270
80(3”) 298 317 337 200 495 365 100 236 660 215 305 270
100(4”) 352 368 394 208 495 373 110 236 660 275 305 270
125(5”) 400 500 500 274 727 484 126 310 922 325 330 320
150(6”) 451 473 508 333 727 529 149 310 795 325 330 320
200(8”) 543 568 610 370 727 561 198 310 795 325 330 320
250(10’’) - - - 493 727 750 220 394 1035 340 374 500
300(12”) - - - 545 775 771 326 394 1035 385 374 500
350(14”) - - - 610 775 812 350 394 1083 412 374 500
400(16”) - - - 680 775 830 372 394 1083 485 374 500
Note: ① The distance of two flange or Valve Length could be custom by customer’s requirements.
NO. TT2018-01-0806 THINKTANK PROCESS MANAGEMENT
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70. External Dimensions for Extension Type 2
Unit: mm
Nominal Diameter
DN(mm)
L
D1 D2 D3 D4 D5 Y H1 H3 H4 H5
Actuator
PN16/25/40,
150LB
PN64,300L
B
PN100,
600LB
A C H2 H6 H7 B
32(1-1/4”) 222 235 251 250 335 285 315 285 60 700 88 587 56 308 220 280 180 400 260
40(1-1/2”) 222 235 251 270 355 305 335 285 65 700 88 587 65 308 220 280 180 400 260
50(2”) 254 267 286 305 390 340 370 285 75 700 88 587 76 308 220 280 180 400 260
65(2-1/2”) 276 292 311 342 430 370 400 470 90 700 95 695 100 394 270 360 236 580 305
80(3’’) 298 317 337 375 465 405 435 470 104 700 95 695 100 394 270 360 236 580 305
100(4’’) 352 368 394 430 520 460 490 470 135 700 95 695 110 394 270 360 236 580 305
125(5’’) 400 500 500 490 585 528 555 _ 165 800 170 870 126 498 320 435 310 675 330
150(6”) 451 473 508 556 600 590 630 _ 195 800 170 872 149 498 320 435 310 675 330
200(8’’) 543 568 610 665 770 700 740 _ 245 800 170 970 198 498 320 435 310 675 330
250(10’’) - - - 845 970 900 940 _ 305 900 110 909 220 618 500 621 394 959 374
300(12’’) - - - 980 1120 1030 1080 _ 350 900 110 892 326 618 500 621 394 959 374
350(14”) - - - 1080 1220 1130 1180 _ 400 900 110 945 350 618 500 621 394 959 374
400(16”) - - - 1180 1320 1230 1280 _ 455 900 110 978 372 618 500 621 394 959 374
Note: ① The distance of two flange or Valve Length could be custom by customer’s requirements.
NO. TT2018-01-0806 THINKTANK PROCESS MANAGEMENT
Page 68

71. NO. TT2018-01-0807
HPS Pneumatic Top-Guided High-Pressure Single-Seated Control Valve
OVERVIEW
Model HPS Pneumatic Top-guided High-Pressure
Single-Seated Control Valves are design for high
temperature, high pressure services. The compact valve
body, having a S-shade flow passage that features low
pressure loss, allows a large flow capacity and rangeabili-
ty.
The valve plug is highly vibration-resistant as it is held
by a top guide section which has a large sliding area. The
flow shut-off performance complies with the ANSI
Standard. The actuator integrated with simplest
mechanisms utilizes a compact yet powerful diaphragm
actuator loaded with multiple springs.
The HPS Valves are widely applicable for reliable control
of high temperature, high pressure process lines.
SPECIFICATIONS
Body
Type
Straight-through, cast globe valve
Nominal size
1’’, 1-1/2’’, 2’’, 3’’, 4’’
Pressure rating
• ANSI Class 900, 1500, 2500
• JIS 63K
End connection
• Flanged End: RF, RJ
According to ANSI B16.5, JIS B2201, JPI-7S
• Welded End: SW(1 to 3 inches), BW(3 inches)
Material
A216 WCB, A217 WC6, A217 C5, A351 CF8, A351 CF8M,
A351 CF3M, A351 CF3(refer to table 1)
Bonnet
• Plain bonnet (-5 to 230°C)
• Extension bonnet Type1 (230 to 566°C)
• Extension bonnet Type 2 Cryogenic
Gland type
Bolted Gland
Packing/grease
Grease provided when asbestos yarn, graphite packing and
others.
Gasket
Type. Combination of serrated type and flat type.
Material. Stainless steel (SUS316) or others.
Trim
Valve plug
Single-seated, Contoured type plug
Equal percentage(%C), Linear(LC)
Material
For body/trim material combination and operating temperature
ranges, refer to table1.
Actuator
Type
Single-acting diaphragm actuator, Spring type piston actuator,
Double acting piton actuator
Diaphragm material
Cloth embedded nylon and ethylene propylene rubber
Spring range
• 20 to 100 kPa(0.2 to 1.0 kgf/cm2)
• 40 to 200 kPa(0.4 to 2.0 kgf/cm2)
• 80 to 240 kPa(0.8 to 2.4 kgf/cm2)
Supply pressure
0.14, 0.16, 0.28, 0.4, 0.5 Mpa
Air connection
Rc1/4 or 1/4NPT internal thread.
Ambient temperature
-30 to 70°C
Page 69

72. Performance
Rated Cv value
Refer to table 2.
Flow characteristics (Refer to table 1)
Leakage
• Metal Seat
Standard: ANSI B16.104 IV, leakage less than 0.01% of
maximum valve capacity.
Option: Leakage less than 0.001% of maximum valve
capacity.
Inherent rangeability
• Refer to Table 2.
(Rangeability 75:1 is available as option for rated Cv larger
than 1.0)
Hysteresis error
Without positioner: Within 1% F.S..
Linearity
With positioner: Within ±1% F.S.
Valve action
• FO: Air to close(Direct action actuator is combined.)
• FC: Air to open(Reverse action actuator is combined.)
Optional accessories
• P/P or I/P Positioner
• Air filter regulator
• Top-mounted or Side-mounted Handwheel
• Limit switch
• Solenoid valve
• Motion transmitter
• Booster relay
• Lock-up valve
• Air lock relay
• Others
NO. TT2018-01-0807 THINKTANK PROCESS MANAGEMENT
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73. Dimensions
Table 12 Face-to-face dimensions
NO. TT2018-01-0807 THINKTANK PROCESS MANAGEMENT
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74. NO. TT2018-01-0808
ZZY Self-Operated Pressure Regulator
OVERVIEW
The ZZY series self-operated pressure regulator is a kind of
which does not need outside power but take advantage of the
power from medium to act and adjust by itself. The most notable
feature of this series regulator is that it can be used in the working
place without the electricity and gas supplying, which saves the
power at the same time. In the specific range, the pressure setting
can be adjusted at will. Based on the difference of any working
condition, the ZZY series self-operated pressure regulator can be
classified in to 3 types according to its inside part: ZZYP (single
seat self-operated pressure regulator); ZZYM (cage type
self-operated pressure regulator); ZZYN (double seat self-operat-
ed pressure regulator), customers can also choose the type by the
local actual working condition(differential pressure, temperature,
medium state) or leakage requirement. There are 3 different
bonnet types according to the working condition: standard
(normal condition), long neck type(big range for pressure
adjusting), heat radiation type(temperature 350~550°C). The ZZY
series Self-operated pressure regulator applies with the
quick-opening flow characteristic, which is quickly acted and
highly accurate adjusted (error≤10%), so it can be widely used in
many fields like petroleum, chemical, electricity, metallurgy,
food, textile, machinery and civilian building and so on to
reduce/release or stabilize the pressure of the gas, steam and
liquid and so on.
SPECIFICATIONS
Valve Body
ZZY(Diaphragm type, Downstream Pressure Setting)
1. Body 2. Gasket 3. Seat 4. Plug 5. Grand 6. Double
Stud 6. Seal Gasket 7. Bolts 8. Bonnet 9. Bolts 10. Standing
Pillar 11. Adjusting Plate 12. Travel Gasket 13. Inside Spring
14. Outside Spring 15. Packing 16. Thrust Needle Bearings
17. Gasket 18. Nuts 19. Spring Seat 20. Actuator
Plug Type Single-Seated(ZZYP), Cage Type(ZZYM), Double-Seated(ZZYN)
Action Type Control Upstream Pressure(B Type) and Control Downstream Pressure(K Type)
Nominal Diamter DN15mm ~ 300mm(1/2’’ ~ 12’’)
Flow Characteristic Quick Open
Adjusting Accuracy ±3 ~ 10%
Working Temperature 350
Pressure Reduction Rate Max. 10, Min. 1.25
Trim Material
Standard Material, Working Temperature, Pressure Range and Leakage Information, Please Refer
to Sheet 1 and Figure 1.
Nominal Pressure PN1.6MPa, 4.0MPa, 6.3MPa, 10.0MPa, Class 150, 300, 600.
Connection Type Flanged Ends, Welded Ends and Threaded Ends.
Body & Bonnet Material WCB, WC9, CF8, CF8M
Actuator Type Diaphragm, Piston/Cylinder, Bellows
Packing PTFE, Flexible Graphite
Page 72

75. Trim Material Figure 1.
Valve Body Material: Carbon Steel. (Sheet 1-1)
Valve Body Material: Stainless Steel. (Sheet 1-2)
Figure1-1 Metal Seat Figure 1-2 Soft Seat
Valve Body WCB, WCC, WC6, WC9, LCB
Valve Plug
Material SS304/316 SS304/316 SS304/316 SS304/316
Treatment RTFE Rubber ST SS
Valve Seat
Material SS304/316 SS304/316 SS304/316 SS304/316
Treatment RTFE - ST SS
Allowed Leakage
Class Rating IV/V/VI IV/V/VI IV/V IV/V
Standard GB/T4213, ANSI
Working
Temperature( )
WCB, WCC -5 ~ +160 -20 ~ +100 -5 ~ +425 -5 ~ +425
WC6, WC9 -5 ~ +160 -20 ~ +100 -5 ~ +538 -5 ~ +538
LCB -45 ~ +160 -20 ~ +100 -45 ~ +350 -45 ~ +350
Valve Body CF3, CF8, CF3M, CF8M
Valve Plug
Material SS304/316 SS304/316 SS304/316 SS304/316
Treatment RTFE Rubber ST SS
Valve Seat
Material SS304/316 SS304/316 SS304/316 SS304/316
Treatment RTFE - ST SS
Allowed Leakage
Class Rating IV/V/VI IV/V/VI IV/V IV/V
Standard GB/T4213, ANSI
Working Temperature( ) -45 ~ +160 -20 ~ +100 -196 ~ +538 -196 ~ +538
NO. TT2018-01-0808 THINKTANK PROCESS MANAGEMENT
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76. Packing Material Figure 2.
Plug Material Figure 1.
Rated Kv Value · Rated Travel · Adjusting Pressure Range(Sheet 2)
Figure 2-1 PTFE Figure 1-2 Flexible Graphite
Figure4-1 RTFE Plug Figure 4-2 STL Sealing Plug
Nominal Diameter DN(mm) 20 25 32 40 50 65 80 100 125 150 200 250 300
Rated Flow
Characteristic
Kv
Single-Seated 7 11 20 30 48 75 120 190 300 480 760 - -
Cage Type 7 11 20 30 48 75 120 190 300 480 760 - -
Double-Seated - - 22 33 53 83 132 209 330 528 836 1210 1925
Rated Travel (mm) 8 10 14 20 25 40 50 60 70
Adjusting Pressure Range(kPa)
15~50, 40~80, 60~100, 80~140, 120~180, 160~220, 200~260, 240~300, 280~350, 330~400, 380~450, 430~500,
480~560, 540~620, 600~700, 680~800, 780~900, 880~1000, 950~1100, 1080~1250, 1230~1400, 1380~1550,
1530~1800, 1780~2000, 1980~2300, 2280~2500
NO. TT2018-01-0808 THINKTANK PROCESS MANAGEMENT
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77. Main Parameters & Specification For Micro-Flow,
Single-Seated (Sheet 3)
Flow Characteristic Figure 5
Construction Type
Nominal Diameter DN(mm) 20, 25
Seat Diameter(mm) 6 7 8 10 12 15
Rated Flow Characteristic Kv 0.01 0.02 0.048 0.06 0.08 0.12 0.2 0.32 0.5 0.8 1.8 2.8 4.4
Rated Travel (mm) 5
A. Control downstream
pressure, when outlet pressure
is rising then valve shutoff.
B. Use piston type balance
trim to control downstream
pressure.
C. Use metal bellows to
balance inlet and outlet
pressure, then control the
downstream pressure.
D. Use metal bellow to seal
and balance inlet and outlet
pressure, then control
downstream pressure.
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78. Installation
E. Control upstream pressure,
when inlet pressure is rising
then valve open.
H. Construction of cage type
and control downstream
pressure.
I. Construction of double-seat-
ed, and use piston/cylinder
type actuator to control
upstream pressure.
J. Construction for blocking
low noise
F. Control downstream
pressure in steam application.
G. Metal bellows as a actuator
and control upstream pressure.
1. Filter 2. Self-operated pressure regulator 3. Connecting pipe 4. Condenser
NO. TT2018-01-0808 THINKTANK PROCESS MANAGEMENT
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79. NO. TT2018-01-0810
HDB Pneumatic Double-Seated Control Valve
OVERVIEW
Model HDB Control valve is an excellent choice for
applications involving dirty fluids combined with
high-pressure drops. Some typical service conditions and
operating requirements include:
- Clean and dirty process fluids
- Moderate to high pressure drops
- Large flow capacities and operating range
- Resistant to process system vibration
- Low emissions and zero leakage options
Double-seated control valve combines excellent
high-pressure drop control performance along with the
ability to handle dirty fluid applications. The dual port
design provides a pressure balanced effect within the
valve, which reduces actuator size and thrust requirements.
Dynamic force on plug tends to be balanced as flow tends
to open one port and close the other. Reverse-Acting
double ported Globe-Style valve bodies normally have
higher capacity than single-ported valves of same line size.
Many double-ported bodies reverse, so the valve plug can be
install as either push down to open or push down to close.
Metal to metal seating of double-seated control valve
usually provides only Class II shutoff capability, although
Class III capability is also possible.
Port-guided valve plugs from THINKTANK® are often
used for on-off or low-pressure throttling service. Top
and bottom guided valve plugs furnish stable operation
for severe service conditions.
SPECIFICATIONS
Body
Type
Straight-through, cast globe valve
Nominal size
3/4’’, 1’’, 1-1/4’’, 1-1/2’’, 2’’, 2-1/2’’, 3’’, 4’’, 5’’, 6’’, 8’’, 10’’,
12’’, 14’’, 16’’
Pressure rating
• ANSI Class 125, 150, 300, 600
• JIS 10K, 16K, 20K, 30K, 40K
• PN1.6, 4.0, 6.4, 10.0 Mpa
End connection
• Flanged End: FF, RF, RJ, LG
According to ANSI B16.5, JIS B2201, JB/T79.1 PN1.6MPa,
JB/T79.2
• Welded End: SW, BW
• Threaded End: Rc
Material
A216 WCB, A216WC6, A352 LCB, A351 CF8, A351 CF8M,
A351 CF3M, A351 CF3(see table3-1,3-2)
Gland type
Bolted Gland
Packing
V shaped PTFE, PTFE, Flexible graphite
Gasket material
Stainless steel(SUS304, SUS316, SUS316L), copper, aluminum
Trim
Valve plug
Pressure balanced type
HDB Standard Type
1. Hexagon Bolts 2. Cover Cap 3. Winding Sealing Ring
4. Bottom Seat 5. Valve Body 6. Plug 7. Sealing Gasket 8.
Top Seat 9. Valve Bonnet 10. Stud 11. Hexagon Nuts 12.
Packing Spring 13. Packing Set 14. Packing Screw 15.
Packing Gland 16. Screw 17. Nuts 18. Stem 19. Locking
Nut 20. Indicator 21. Actuator
Page 77

80. Actuator
Type
Single-acting diaphragm actuator, Spring type piston actuator,
Double acting piton actuator
Diaphragm material
Cloth embedded nylon and ethylene propylene rubber
Spring range
• 20 to 100 kPa(0.2 to 1.0 kgf/cm2)
• 40 to 200 kPa(0.4 to 2.0 kgf/cm2)
• 80 to 240 kPa(0.8 to 2.4 kgf/cm2)
Supply pressure
0.14, 0.16, 0.28, 0.4, 0.5 Mpa
Air connection
Rc1/4 or 1/4NPT internal thread
Ambient temperature
-30 to 70°C
Valve action
• FO: Air to close(Direct action actuator is combined.)
• FC: Air to open(Reverse action actuator is combined.)
Optional accessories
• P/P or I/P Positioner
• Air filter regulator
• Top-mounted or Side-mounted Handwheel
• Limit switch
• Solenoid valve
• Motion transmitter
• Booster relay
• Lock-up valve
• Air lock relay
• Others
Performance
Rated Cv value
Refer to table 1.
Flow characteristics (Refer to table 2)
• Equal percentage
• Linear
Leakage
• Metal Seat
According to ANSI B16.104 Class II, leakage less than 0.5%
of maximum valve capacity.
• Soft Seat
According to ANSI B16.104 Class VI, leakage less than
0.00001% of maximum valve capacity.
Inherent rangeability
• 50:1 (Optional 75:1 for full port size)
Hysteresis error
• Without positioner: Within 3% F.S.
• With positioner: Within 1% F.S.
Linearity
Without positioner: Within ±5% F.S.
With positioner: Within ±1% F.S.
NO. TT2018-01-0810 THINKTANK PROCESS MANAGEMENT
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81. Nominal Diameter
DN(mm)
Port Size
Rated Kv Value
Travel
(mm)
EQ% Linear
20 20 6.9 7.6 16
25
20 6.9 7.6 16
25 11 12.1 16
32
20 6.9 7.6 16
25 11 12.1 16
32 17.6 19.4 25
40
25 11 12.1 16
32 17.6 19.4 25
40 27.5 30.3 25
50
32 17.6 19.4 25
40 27.5 30.3 25
50 44 48.3 25
65
40 27.5 30.3 25
50 44 48.3 25
65 69.3 75.9 40
80
50 44 48.3 25
65 69.3 75.9 40
80 110 121 40
100
65 69.3 75.9 40
80 110 121 40
100 176 193.6 40
Nominal Diameter
DN(mm)
Port Size
Rated Kv Value
Travel
(mm)
EQ% Linear
125
80 110 121 40
100 176 193.6 40
125 275 302.5 60
150
100 176 193.6 40
125 275 302.5 60
150 440 484 60
200
125 275 302.5 60
150 440 484 60
200 693 759 60
250
150 440 484 60
200 693 759 60
250 1100 1210 100
300
200 693 759 60
250 1100 1210 100
300 1760 1936 100
350
250 1100 1210 100
300 1760 1936 100
350 2375 2612 100
400
300 1760 1936 100
350 2375 2612 100
400 4400 4830 100
Table 2. Flow characteristics
Table 1. Rated Kv Value and Travel
NO. TT2018-01-0810 THINKTANK PROCESS MANAGEMENT
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82. Allowable Differential Pressure(Diaphragm Actuator)
Air to Close(Direct action) Unit: Mpa
Actuator
Spring
Range(Kpa)
Air
Supply
(Mpa)
Positioner
Y/N
Seat Diameter dg (mm)
20 25 32 40 50 65 80 100 125 150 200 250 300 350 400
PZMA-4
20~100 0.14
No 0.92 0.72
Yes 5.51 4.33
40~200 0.25 Yes 7.80 6.14
80~240 0.40 Yes 10.0 10.0
PZMA-5
20~100 0.14
No 0.73 0.58 0.46
Yes 4.41 3.49 2.77
40~200 0.25 Yes 6.25 4.95 3.93
80~240 0.40 Yes 10.0 10.0 8.55
PZMA-6
20~100 0.14
No 0.55 0.44 0.35
Yes 3.27 2.65 2.11
40~200 0.25 Yes 4.64 3.75 2.99
80~240 0.40 Yes 10.0 8.16 6.50
PZMA-7
20~100 0.14
No 0.48 0.40 0.30
Yes 2.90 2.41 1.81
40~200 0.25 Yes 4.11 3.42 2.56
80~240 0.40 Yes 8.95 7.44 5.57
PZMA-8
20~100 0.14
No 0.38 0.32 0.27 0.24
Yes 2.28 1.91 1.64 1.43
40~200 0.25 Yes 3.23 2.71 2.32 2.03
80~240 0.40 Yes 7.02 5.98 5.05 4.41
R50 Unit: %
NO. TT2018-01-0810 THINKTANK PROCESS MANAGEMENT
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83. Unit: Mpa
Allowable Differential Pressure (Piston Actuator)
Actuator
Size
Spring
Range
(Kpa)
Air Supply
(Mpa)
Seat Diameter dg(mm)
65 80 100 125 150 200 250 300 350 400
150 125~375 0.5 6.44 5.21
200 125~375 0.5 10.0 9.36 7.38 5.88 4.89
250 125~375 0.5 10.0 10.0 10.0 9.19 7.65 5.72
280 125~375 0.5 10.0 9.59 7.18 5.69
300 125~375 0.5 8.24 6.53 5.48 4.69 4.10
350 125~375 0.5 11.21 8.88 7.46 6.42 5.58
400 125~375 0.5 9.74 8.34 7.29
Actuator
Spring
Range(Kpa)
Air
Supply
(Mpa)
Positioner
Y/N
Seat Diameter dg (mm)
20 25 32 40 50 65 80 100 125 150 200 250 300 350 400
PZMB-4
20~100 0.14 Yes/No 0.92 0.72
40~200 0.25 Yes 5.51 4.33
80~240 0.40 Yes 10.0 10.0
PZMB-5
20~100 0.14 Yes/No 0.73 0.58 0.46
40~200 0.25 Yes 4.41 3.49 2.77
80~240 0.40 Yes 10.0 9.31 7.39
PZMB-6
20~100 0.14 Yes/No 0.55 0.44 0.35
40~200 0.25 Yes 3.27 2.65 2.11
80~240 0.40 Yes 8.73 7.06 5.63
PZMB-7
20~100 0.14 Yes/No 0.48 0.40 0.30
40~200 0.25 Yes 2.90 2.41 1.81
80~240 0.40 Yes 7.74 6.44 4.82
PZMB-8
20~100 0.14 Yes/No 0.38 0.32 0.27 0.24
40~200 0.25 Yes 2.28 1.91 1.64 1.43
80~240 0.40 Yes 6.07 5.10 4.36 3.82
Air to Open(Reverse action) Unit: Mpa
NO. TT2018-01-0810 THINKTANK PROCESS MANAGEMENT
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84. Valve Body Material CF3, CF8, CF3M, CF8M
Trim
Material 304/316 304/316 304/316
Treatment — ST SS
Seat
Material 304/316 304/316 304/316
Treatment — ST SS
Allowable Leakage
Class IV IV/V IV/V
Standard GB/T4213, FCI70.2, ANSI B16.104
Working Temperature( ) -196 ~ +538 -196 ~ +538 -196 ~ +538
Figure 1. Valve Trim Material · Treatment
Working Temperature Range and Seat Leakage
Figure1-1 Metal Seated
Table 3-1 Valve Body Material: Carbon Steel
Valve Body Material WCB, WCC, WC6, WC9, LCB
Trim
Material 304/316 304/316 304/316
Treatment — ST SS
Seat
Material 304/316 304/316 304/316
Treatment — ST SS
Allowable Leakage
Class IV IV/V IV/V
Standard GB/T4213, FCI70.2, ANSI B16.104
Working
Temperature( )
WCB, WCC -5 ~ +230 -5 ~ +230 -5 ~ +425
WC6, WC9 -5 ~ +230 -5 ~ +538 -5 ~ +538
LCB -45 ~ +230 -45 ~ +350 -45 ~ +350
Table 3-2 Valve Body Material: Stainless Steel
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85. Bonnet Type
Figure 2-1 V-Type RPTFE Figure 2-2 PTFE+Carbon Fiber/PTFE+Asbestos Figure 2-3 Flexible Graphite
Figure 2. Working Temperature of Packing Material · Pressure Ranges
Figure 2-1 Extension Bonnet 1
1. Extension Bonnet 2. Packing 3. Bushing 4. Stem
Figure 2-2 Bellows Seal Bonnet
1. Lower Bonnet 2. Bellows 3. Inspection Hole 4. Upper Bonnet
Figure 2-4 Plug Type
Sealing with Stellited surfacing on the plug part.
Figure 2-3 Extension Bonnet 2
1. Bellows 2. Lower Bonnet 3. Upper
Bonnet 4. Welding Flange 5. Connect
Flange 6. Inspection Hole 7. Packing
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86. Unit: mm
DN20 ~ DN50 External Dimensions for Standard, Bellows and Extension
Nominal Diameter
DN(mm)
L
H1 H3 H4 H5
Actuator
PN16/
25/40,
150LB
PN64,
300LB
PN100,
600LB
A B C H2 H6 H7
20(3/4”) 150 230 230 137 262 346 140 282 360 220 258 180 465
25(1”) 160 230 230 137 262 346 140 282 360 220 258 180 465
32(1-1/4”) 180 260 260 176 324 390 108
282 360 220 258 180 465
308 360 220 280 180 465
40(1-1/2”) 200 260 260 167 335 416 120
282 360 220 258 180 465
308 360 220 280 180 465
50(2”) 230 300 300 185 346 430 133 308 360 220 280 180 465
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87. Nominal Diameter
DN(mm)
L
H1 H3 H4 H5
Actuator
PN16/
25/40,
150LB
PN64,
300LB
PN100,
600LB
A C H2 H6 H7 B
65(2-1/2”) 290 340 340 226 366 653 168
308 220 280 180 465 260
394 270 360 236 580 305
80(3”) 310 380 380 245 412 726 189
308 220 280 180 465 260
394 270 360 236 580 305
100(4”) 350 430 430 250 415 741 202 394 270 360 236 580 305
125(5”) 400 500 500 315 520 813 282
394 270 360 236 580 305
498 320 435 310 675 330
150(6”) 480 550 550 353 545 843 283
394 270 360 236 580 305
498 320 435 310 675 330
200(8”) 600 650 650 418 608 903 338 498 320 435 310 675 330
250(10’’) 730 775 775 517 708 915 456 618 500 621 394 959 374
300(12”) 850 900 900 629 850 972 493 618 500 621 394 959 374
350(14”) 980 980 980 685 850 987 513 618 500 621 394 959 374
400(16”) 980 980 980 752 910 1053 566 618 500 621 394 959 374
Unit: mm
DN65 ~ DN400 External Dimensions for Standard, Bellows and Extension
NO. TT2018-01-0810 THINKTANK PROCESS MANAGEMENT
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88. External Dimensions for Extension Type 2
Unit: mm
Nominal
Diameter
DN(mm)
L
D1 D2 D3 D4 D5 H1 H3 H4 H5
Actuator
PN64,
PN100,
300LB,
600LB
A C H2 H6 H7 B
20(3/4”) 230 270 335 305 335 285 700 88 588 92 282 220 258 180 465 260
25(1”) 230 270 335 305 335 285 700 88 588 92 282 220 258 180 465 260
32(1-1/4”) 260 305 390 340 370 285 700 88 588 108
282 220 258 180 465 260
308 220 280 180 465 260
40(1-1/2”) 260 342 430 370 400 285 700 88 688 120
282 220 258 180 465 260
308 220 280 180 465 260
50(2”) 300 375 465 405 435 285 700 88 688 133 308 220 280 180 465 260
65(2-1/2”) 340 430 520 460 490 470 700 95 695 168
308 220 280 180 465 260
394 270 280 236 580 305
80(3’’) 380 490 585 525 555 470 700 95 695 189
308 220 280 180 305 260
394 270 360 236 580 305
100(4’’) 430 556 660 590 630 470 700 95 870 202 394 270 360 236 580 305
125(5’’) 500 665 770 700 740 _ 800 170 870 282
394 270 360 236 580 305
498 320 435 310 675 330
150(6”) 550 665 700 700 740 _ 800 170 870 283
394 270 360 236 580 305
498 320 435 310 675 330
200(8’’) 650 765 890 805 845 _ 800 170 870 338 498 320 435 310 675 330
250(10’’) 775 980 1120 1030 1080 _ 900 110 910 456 618 500 621 394 959 374
300(12’’) 900 1080 1220 1130 1180 _ 900 110 910 493 618 500 621 394 959 374
350(14”) 980 1180 1320 1230 1280 _ 900 110 910 513 618 500 621 394 959 374
400(16”) 980 1380 1440 1500 1540 _ 900 110 910 566 618 500 621 394 959 374
NO. TT2018-01-0810 THINKTANK PROCESS MANAGEMENT
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89. External Dimensions for Piston Type Actuator
Unit: mm
Nominal Diameter
DN(mm)
L
H1 H5
Actuator
PN16/25/40,
150LB
PN64,
300LB
A B C D H2 H3 H4
65(2-1/2”) 290 340 226 168
215 305 270 270 447 683 612
275 305 270 270 495 731 660
80(3”) 310 380 245 189
215 305 270 270 447 683 612
275 305 270 270 495 731 660
100(4”) 350 430 250 202
215 305 270 270 447 683 612
275 305 270 270 495 731 660
125(5”) 400 500 315 282
325 330 320 270 600 911 795
340 330 320 270 727 1038 922
150(6”) 480 559 353 282 325 330 320 270 600 911 795
200(8”) 600 650 418 338 325 330 320 270 600 911 795
250(10’’) 730 775 517 456 340 330 500 270 727 1121 1035
300(12’’) 850 900 629 493 385 374 500 320 710 1104 1018
350(14”) 980 980 685 513 412 374 500 320 775 1169 1083
400(16”) 980 980 752 566 485 374 500 320 775 1169 1083
NO. TT2018-01-0810 THINKTANK PROCESS MANAGEMENT
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91. SHANGHAI THINKTANK PROCESS MANAGEMENT CO., LTD
Headquarters: #233 Renai Rd, Sanchong County, Taibei City, Taiwan.
Factory in China: Rd 1, Hongkuan Industrial Zone, Fuqing City, Fujian Province.
Office: #407 Rongxing Rd, Songjiang District, Shanghai City.
URL: https://www.valve-cn.com/