SMT Systems llp is an Indian manufacturing company established in 2008 that specializes in designing and building import-substitute precision machines for bearing applications. Located in Pune, India, SMT has capabilities in machine design, mechanical engineering, electronics, and software. It has a team of over 50 qualified employees and has built over 500 machines for applications like bearing assembly, inspection, testing, and more for clients in India. SMT aims to be a leading manufacturer of assembly and testing machines in India through high quality infrastructure and expertise in areas like machine design, electronics, and software development.
1. SMT Systems llp
PUNE (India)
Manufacturer of Different Application
Machines Specialist in Bearing Assembly,
Measurement &Testing
beyond innovation
2. Brief Overview
• SMT Systems llp, a Partnership Firm established in year 2008 with a prime
objective of developing import substitute precision machines for bearing
applications
• Located in MIDC Bhosari, Pune; the automobile HUB of India.
• Qualified and well experienced business partners with an total experience
of 35+ years in Bearing industry and SPM building
• In-house abilities for Machine design, mechanical, Electronics and
Software requirements
• A team of 50+ qualified and skilled members to serve various automation,
machine manufacturing, retrofitting, electronics & system integration
needs
• SMT already associated with almost all major bearing manufacturers in
India
• Presence in all parts of India
3. Infrastructure
• Well equipped machine design center
• 3D modeling facilities
• In-house tool room
• Well equipped machine assembly shop
• Controlled atmosphere machine testing facility
• In-house electronic design
• In-house software development
• Machine Quality analysis facility
4. Major Achievement of 500+ machines
• Testing and assembly line forTRB HUB unit: 50+ m/cs
• Bearing component inspection machines: 100+
• Bearing performance checking machines: 50+
• Bearing assembly machines: 50+
• Prototype test rigs: 10+
• Gas tube manufacturing machines: 18
• Leakage testing machines: 4
• Wire drawing line up-gradations: 2
• Medical application machines: 3
• Marine applications: 3
• Miscellaneous SPMs: 100+
5. Mission
TO BE A LEADING &
IMPORT SUBSTITUTE
ASSEMBLY ANDTESTING MACHINE
MANUFACTURER
IN INDIA
6. Assembly
Machines
Component
Inspection
Our Products
• Pre Processors for IR and OR
• ID and OD Measurement
• Roller Grading Machine
• Cup and Cone Inspection
• Grading and Sorting Machines
• Semi-Auto Ball Filling Machine
• Auto Riveting Machine
• Complete Assembly Line
Bearing
Inspection
• Free Running Missing Part Detection
• Noise and Vibration Measurement
• Radial Clearance Measurement
• Axial Clearance Measurement
• Weighing Poka Yoke
• Visual Inspection
7. Greasing, Sealing
& Shielding
Super Finishing
Our Products
• Inner Ring Single Roller
• Inner Ring Double Roller
• Outer Ring Twin Station
• Auto, Semi Auto Greasing
• Sealing and Shielding
• Grease Spinning Machine
• Grease weight
• Weighing and Printing
Feeding &
Handling
• Rotary Hoppers
• Conveying Systems
• IR and OR feeding Machines
• Inspection Tables
• Buffers
8. PRE-PROCESSOR
Pre-processor
Inspection of turned rings. ID, OD and Width;
all three parameters.
To maintain adequate grinding stock
removal to control grinding quality and cycle
times as well as to protect your grinding
machines.
Separate models available for IR and OR
with various ranges 52,100,160
Cycle times as low as 1.5 sec
9. Bore or OD Inspection
Bore or OD inspection of Rings
Measurement of Bore or OD with ovality and
taper
Auto master calibration with compensation
Integrated SPC analysis
Quick resetting
Sorting of scrap / rework
Various ranges and models available
10. Feeding Solutions-Rotary hopper
•Different diameter range as per customer
requirement.
•Rotary or vibratory option available
•Suitable for feeding application
•No damage to the parts
11. Feeding Solutions-Ring Feeders
•On line ring supply machine for finished
rings
•Suitable for inner and outer rings
•Cycle time: less than 3 sec
•Resetting time: 10 min
•Manual loading of the rings required
Loading height suitable for manual loading
•Auto unloading on outlet conveyor
12. Universal Gauging
•Developed for thorough inspection of
rings above 300 mm diameter
•All in one measurement like ID, OD,
Width, flange etc. with ovality, taper
•Semiautomatic machine with dynamic
(rotational) measurement
•Integrated PC based SPC analysis
system
13. TRB Cone Inspection Machine
TRB Cone Inspection
TRB cone assemblies measurement for
STAND-IN / STAND-OUT / CONE HEIGHT
as per customers demand.
Cage pressing function is integrated.
Sorting of defective cones.
Various ranges available
14. TRB Cup Inspection Machine
TRB Cup Inspection Machine
•Bearing's cup checking
•Measure: ID (Taper), within 5 micron
•Measure: OD , within 3 micron
•Measure: Width , within 10 micron
•Washing of the cups
•Cycle Time: 16 secs
15. OD and Squareness of HUBs
OD and Squareness Inspection
HUB Units
• Measurement of OD, Ovality andTaper
• Measurement of Squareness
• Sorting
• Integrated SPC
16. Wheel HUB Bearing assembly
Cup and cone classification and pairing
Various models available for ball HUB,
Taper HUB, Double row etc.
Cup track diameter measurement and
sorting
Cone height measurement and sorting
Integrated PC based SPC analysis
Precise and high speed
Rigid and reliable construction
17. DGBB Semi-auto Assembly Machine
DGBB Selective assembly
Rotational and multipoint measurement
of IR and OR track diameter
Ball storage for various sizes (9 to 20
groups)
Auto ovalization of rings
Auto or manual ball filling (depending on
customer’s choice)
Various size ranges available
18. Track Measurement & Sorting
• Track measurement of IR and OR and sorting
• Two rings per cycle
• 10/12/14 classes
• Multipoint rotational measurement
• Very high speed ( as low as 3 sec per two rings)
• Grouping statistics available on screen
19. Roller Grading Machine
•Available in different sizes
•Grading in 12 grades with range of 2 micron
•High Speed operation 80 - 200 rollers per minute
•PLC: Mitsubishi or equivalent
•Measuring System developed by SMT
.
20. DGBB Automatic Ball filling Machine
• Auto loading of IR and OR from inlet conveyors.
• Track measurement by 3 point / multipoint measuring head
• Ring buffer (Storage) capacity of 10 rings IR and 10 rings
• OR Ring matching
• Auto ball filling (ball variety 10 no's)
• Auto separation of unmatched bearings
• Cycle time: 3.5 to 4 sec. Resetting time: 120 minutes
21. DGBB Automatic Riveting Machine
• Auto loading of ball filled bearing from inlet conveyor
• Male cage and female cage stock to be loaded
manually
• Stock capacity (10 minutes)
• Cycle time: 3.5 to 4 sec
• Resetting time: 120 minutes
22. Missing Part Detection
Free Run Inspection and sorting
• Detection of missing components like ball, rivet, cage in bearing
• Check bearing for its free running performance
• Very fast (cycle time as low as 2 sec)
• Highly rigid and reliable construction
23. RadialClearance Measurement
• Rotational (Dynamic) measurement principle
• Ball size variation & ring ovality taken into account
• Output is sorted into 5 classes
• Very fast operation (Cycle time as low as 2.5 sec)
• Quick setting (Cassette type tooling)
24. Axial Clearance Measurement
• Axial clearance measurement and
sorting (DGBB/TRB/HUB)
• Rotational measurement of DGBB with
calibrated load
• Preloading and pre-running function
available
• Auto sorting
• Integrated SPC analysis
• High speed, precise and rigid
construction
27. Bearing Spinning Machine
• On line for Greased bearing
• Uniform spreading of grease dispensed between inner and
out bearings
• Cycle Time: 5 sec
• Auto loading and unloading for bearings
• Tooling Setting time > 15 mins
28. Weight Pokayoke for Grease
• Detection of missing grease or excess
grease bearing based on weight check
• 0.1 / 0.2 / 0.5 Gm least count
• 1 Kg / 3 kg / 5 kg models available
• Auto tare function integrated
• High speed and reliable inspection for
most of the missing component
detection needs in bearing industry
29. Grease Fill withWeight Control
Greasing with weight control
(Semi-auto)
• Measure the weight of bearing before
greasing
• Grease dispensing
• Again measuring the weight
• Calculate the grease weight and give
Good / NG signal
• Provided interlock with rejection
mechanism
30. Weight Pokayoke for Missing Part
• Detection of missing component like
ball or roller on weight principle
• 0.1 / 0.2 / 0.5 gm least count
• 1 Kg / 3 kg / 5 kg models available
• Auto tare function integrated
• High speed and reliable inspection for
most of the missing component
detection needs in bearing industry
31. Component Unload and Pack
• Component Unloading
• SPM developed for delicate
component handling
• Pick up component from conveyor and
arrange in wooden box as shown in
the photograph
• Three axis CNC system used with
special gripping mechanism
32. Weighing and Printing
• Label printing based on weight check
• Weighing capacity: 30Kg for WPR-30
(other options on request)
• Least count: 1 gm
• TFT Touch screen for easy
visualization and control
• Printing label width up to 100mm.
34. Auto IR Super Finishing
• Suitable for Inner Ring up to 45 mm
OD
• Available in single / double roller
• Cycle time 5 sec / 2.5 sec
• Resetting time 45 min
• Roughness Results 0.02 micron
• Compact design
35. Auto OR Super Finishing
• Suitable for Outer Ring up to 72
mm OD
• Cycle time 9 sec
• Resetting time 45 min
• Roughness Results 0.03 micron
• Compact design
36. SPMs for various customer specific applications
Gear pump torque measurement
CNC Rod / pipe
bending machine
Leakage testing
Glue dispensing
