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Chapter 12 Light Gauge Steel Frame Construction
1.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. 12 LIGHT GAUGE STEEL FRAME CONSTRUCTION THE CONCEPT OF LIGHT GAUGE STEEL CONSTRUCTION
2.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts Light Gauge Steel Framing Members These are structural components that are cold- rolled from steel sheet.
3.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts C-Section (studs and joists) These are used as wall studs, floor joists, and roof rafters in light gauge steel construction, and resemble a letter ‘C’ in profile. Their depths range from 1-5/8 inches to 12 inches. Their widths range from 1-1/4 inches to 2-1/2 inches. The thickness of the sheet steel used varies from 0.018 inches to 0.097 in. (or 18 to 97 mils)
4.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts Even though they are referred to as C-sections, their official designation uses the letter S. An example designation of a named C-section member would be 600S162-54: 600: 6.00 inches deep S: C-shaped Stud or joist 162: 1.625 (1-5/8) inches wide 54: 54 mils metal thickness
5.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts Tracks Tracks cap-off both the top and bottom of stud wall framing, as well as the ends of floor joist framing. They are analogous to the sole and top plates and rim joists, in light wood frame construction.
6.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts The depth of tracks should match the depth of studs or joists being capped-off. The width of tracks can vary, from 1-1/4 inches to 2 inches. For example 600T125-33: 6.00-inch-deep Track; 1.25 inches wide; 33 mils metal thickness.
7.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts Channels Channels are used for bridging, blocking, and for other reinforcing and bracing purposes. The four standard depths they come in are ¾ inch, 1-½ inches, 2 inches, or 2-1/2 inches, with a consistent width of ½ inch.
8.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts For example, a 075U50-54 is 0.75 inches deep; U is for U- shaped channel; 0.50 inches wide; 54 mils metal thickness. Channels are also known as Cold-rolled channels.
9.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts Furring Furring is the application of hat channels along the face of a wall or ceiling, in order to attach finish material to those channels and raise the finish material away from the ceiling or wall. Hat Channel Gypsum Board Suspended Ceiling Structure
10.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts Furring This might be done to prevent dampness from reaching the finish material, to make space for insulation behind the material, or to level ceilings or resurface walls. Hat Channel Gypsum Board Suspended Ceiling Structure
11.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts Hat Channels Hat Channels come in two standard sizes: Depth is either 7/8” or 1-1/2”. The width is 1¼” at the raised surface, and 2½” at the base.
12.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts For example, 087F125-30: 0.875 inches deep (7/8”); F is for furring channel; 1.25 inches wide at raised surface; 30 mils metal thickness
13.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts L-Headers L-Headers are used for simplified header construction in bearing wall openings; they add reinforcement to the track at the top of the stud wall, above openings. Section View
14.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts L-Headers L-Headers are comprised of a pair of break-formed angles, that is, sheet metal bent in fabricator's shop to the specified size. Section View
15.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts Typical dimensions: the long leg can vary, from 6 to 10 inches; the short leg is consistently 1½ inches long. For example, 2-800L150-43: 2 (doubled) angles, with the long leg measuring 8.00 inches; L represents L-Header; 1.5-inch short leg; 43 mils metal thickness. Section View
16.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts Framing Accessories A variety of sheet-metal clips, stiffeners, bracing, and hangers are used to make connections and reinforce framing.
17.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts Special Products Proprietary shapes are products that are stiffer or stronger as compared to conventional members of the same metal thickness. Right: Specially shaped proprietary light-gauge member.
18.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts Heavily dimpling the metal also results in a more rigid light-gauge framing member.
19.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts Slip Track This is a top track with extra deep legs and slotted holes, that allows for the fastening of non-loadbearing studs to the track, while also allowing for a slight amount of deflection in floor slab above the track.
20.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts Slip Track The studs are cut short to maintain a slight gap beneath the top of the track. Because of this gab, deflection in the slab above does not bear down onto the studs.
21.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts Jamb Stud These are single, deep framing members designed to replace the paired studs at either side of a framed opening, such as a window or door.
22.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts Sheet Metal Thickness Thicker members are stronger and stiffer, but also heavier and more expensive. Traditionally, metal thickness is expressed as gauge, with lower numbers corresponding to thicker metal. Minimum thickness of steel sheet Gauge Loadbearing framing Nonloadbearing framing 12 0.097 in. (2.46 mm) 14 0.068 in. (1.73 mm) 16 0.054 in. (1.37 mm) 0.054 in. (1.37 mm) 18 0.043 in. (1.09 mm) 0.043 in. (1.09 mm) 20 0.033 in. (0.84 mm) 0.030 in. (0.75 mm) 22 0.027 in. (0.69 mm) 25 0.018 in. (0.45 mm)
23.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts Gauge numbers are still occasionally used, but contemporary standards now specify metal thicknesses in decimal inches (specifically, thousandths of an inch, or mils). Minimum thickness of steel sheet Gauge Loadbearing framing Nonloadbearing framing 12 0.097 in. (2.46 mm) 14 0.068 in. (1.73 mm) 16 0.054 in. (1.37 mm) 0.054 in. (1.37 mm) 18 0.043 in. (1.09 mm) 0.043 in. (1.09 mm) 20 0.033 in. (0.84 mm) 0.030 in. (0.75 mm) 22 0.027 in. (0.69 mm) 25 0.018 in. (0.45 mm)
24.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts Cutting Light Gauge Sheet Metal Methods of cutting light- gauge steel framing: • Tin snips – quiet and clean, but slower than power methods • Power shears • Power saw with abrasive or carbide- toothed blade • Torch cutting
25.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts • Use of self-drilling, self- tapping screws is the most common method. • Crimping tools mutually deform parts to be joined. • Power-driven nail-like pins can be used. Fastening Light Gauge Sheet Metal
26.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts Welded joints can achieve a higher strength than mechanical fastening but are more labor-intensive and costly to create than mechanically fastened joints. Welding is best-suited to thicker sheets that are less susceptible to melt-through than thinner sheets.
27.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Construction Concepts • Top: Plug welds – round welds made inside of an existing hole. • Middle: Slot welds – welds between two members, one containing an elongated hole through which the other member is exposed and welded. • Bottom: Flare ‘vee’ weld - bent metal components that form a groove for welding.
28.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. 12 LIGHT GAUGE STEEL FRAME CONSTRUCTION LIGHT GAUGE STEEL FRAMING
29.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Framing Framing Light gauge steel framing parallels wood light frame platform construction. Steel joists, spaced from 12 to 24 inches on center, are framed into capping tracks or channels.
30.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Framing Web stiffeners are inserted where concentrated loads from the walls might buckle thin joist webs. Construction panels (sheathing) are fastened to the structure with mastic adhesive and self-drilling screws.
31.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Framing Heavier beam equivalents, such as a ridge beam, can be constructed by nesting standard c-section joists. End clips facilitate joining of perpendicular members.
32.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Framing Joist hangers, gusset plates, and folded channel ends are other connection methods.
33.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Framing Window header with track, supported on jack studs paired with full-height studs.
34.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Framing Bracing The slender steel members require bracing at regular intervals to minimize the tendency to buckle. Cold-rolled channels are used for this.
35.
Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Framing Specifying Light Gauge Steel Framing Light gauge steel framing falls under two distinct MasterFormat trades: Division 5 Metals, Section 05 40 00—Cold- Formed Metal Framing For structural, loadbearing framing, and exterior wall framing subject to wind loads.
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Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Framing Division 9 Finishes Section 09 22 16— Non-Structural Metal Framing For interior, non- loadbearing framing.
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Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Framing Compared to Light Wood Framing Advantages: • Versatile, flexible, and simple to construct • Noncombustible and immune to insect attack • Dimensionally stable, with consistent material properties • Lightweight
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Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. Light Gauge Steel Framing Compared to Light Wood Framing Disadvantages • Members require more frequent bracing • Steel readily conducts heat and requires extra attention to eliminating thermal- bridging effects • It is susceptible to corrosion
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Fundamentals of Building
Construction, Materials & Methods, 6th Edition Copyright © 2013 J. Iano. All rights reserved. 12 LIGHT GAUGE STEEL FRAME CONSTRUCTION
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