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1. David John Thompson
7009 Hwy 24
Guelph, Ontario
N1H 6J4
226 820 0627
Dave_Thompson@Rogers.com
Excellent organization and communication skills
Able to work to deadlines
Dependable and team oriented
Proven problem solving skills
Professional Achievements
Started up an engine component manufacturing cell and subsequently reduced capital
commitment for higher profitability
Repositioned cast locators and reconfigured GD&T on a new brake component for more
efficient manufacturability
Reconfigured GD&T on an existing engine component to allow for a more robust proces
Quoted and presented potential process for automotive components resulting in contract
awards. This included presentations in front of large crowds
Sourced suppliers of raw materials including cost negotiations to ensure a dependable
supply of raw material that met or exceeded quality requirements
Created a “show case” for a lean manufacturing cell to use for demonstration purposes to
“sister” plants
Implemented "lean" practices across 5 manufacturing cells (VSM, SMED, Kanban,
Kaisan, detailed work instruction, 5S)
Designed and assembled a materials “stores” for equipment and raw material to sustain
tracking, inventory and accessibility requirements
Generated an initial KAN BAN system for assembly components in order to streamline
and standardize inventory controls and minimize system maintenance.
Installed a prototype assembly system to error proof the process and save rework costs.
The incorporation of the 2 components required to make up the system had not been tried
before. Our customer was impressed enough to pay for the system themselves.
Tested and analyzed tools to improve profitability – minimum of 5% savings per year.
Managed multi discipline project teams to develop processes and means to create on
time, on budget manufacturing cells for automotive components. Criteria were met in
each instance.
Audited and selected suppliers for coating applications to ensure cost, capacity, and
quality targets could be met or exceeded in order to create a dependable supply.
Managed suppliers and vendors in a "hands on" role
Implemented initial lean manufacturing processes resulting in $120,000 instant recovery.
Audited and selected suppliers and vendors to ensure cost, capacity, and quality targets
could be met or exceeded
Implemented line bore process on cnc machinery to eliminate need for an SPM – a
$400,000 saving.
Introduced dedicated tool kits for machining stations to better track usage - %15
immediate savings
Laid out and commissioned automotive component manufacturing cells on time, on
budget
Instituted continuous improvement practices for cost reductions in manpower and
material.
Designed and installed material handling equipment to reduce manpower requirements on
2. new and existing production lines
Installed “clean room” facilities to facilitate CMM and Millipore testing that were
customer requirements.
Generated turnkey presentation for engine support RFQ - $850,000 contract award
Achieved successful design process and run off of turnkey manufacturing systems for
engine bracket and steering knuckle. Successful run off met budget and time
requirements.
Maintained “show case” QS9000 files in order to maintain certification during audits.
Designed lifting fixtures for larger automotive components to minimize operator fatigue
and improve ergonomics
The successful implementation of OEM CNC turnkey manufacturing cells.
The successful launch and continuous improvement of new product lines while
maintaining and addressing existing lines and all aspects of living documentation
Career History
Process Manufacturing Engineer Boehmer Box LP
July 2015 - Present
Duties:
Streamline process of carton manufacturing
Manage transition of sister plants to one facility
Installation of machines and equipment
Floor layouts
Maintenance and updates of engineering drawings
APQP management
Management of Maintenance activities
Customer machine validations
Service Technician J R Technical Services
January 2014 – July 2015
Duties:
On site service and repair of various printing presses
Mechanical and electrical trouble shooting
Customer liaison
Technical reporting
Service Technician Avaton Sight, Sound & Security
March 2014 – July 2015
Duties:
Installation and service of smart homes and security systems
Commercial and residential
System layout and planning
Technical reporting
Private Contractor Self Employed
March 2012 – September 2013
Duties:
Project management of renovations and new builds
Development of quotes and timelines for awarded contracts
3. Scheduling of manpower and materials
Creation of bills of materials
Design of decks, sheds, basements etc
Selection and management of subcontractors
Applications Engineer / Project Manager Mazak Corporation
May 2011 – January 2012
Duties:
Project management for turnkey sales of OEM CNC equipment
Process and tooling development
Time study development
Fixture and tooling concept and design
Customer training and support
CAD and CAM project applications
Autocad, Solidworks, Esprit
MS Office (Word, Excel, Project)
Customer liaison and negotiations
Programming and training
Project Coordinator / Manager of Special Projects Day and Ross Transportation
January 2009 – January 2010
Duties:
Design and implement new weigh scale work stations
Lay out work station floor plan for efficiency
Implement safety barriers
Maintain all aspects of dock safety
Address all aspects of building maintenance and repair
Create lean measures thoughout cross dock operation
Implement tracking system for lift truck maintenance and operator checks
Coordinate dock operations with truck maintenance requirements
Liaison between dock personnel and management for continuous improvement projects
Schedule and coordinate outside contractors to minimize interference with dock operations
Reconfigure floor layout to minimize damage to dock equipment
Source contractors and coordinate repairs to dock and truck equipment
Applications Engineer / Project Manager Gross Machinery Group
Feb 2006 – Feb 2008
Duties:
Project management for turnkey sales of OEM CNC equipment
Promotional presentations
Process development
Time study development
Fixture and tooling concept and design
Customer training and support
CAD and CAM project applications
Autocad, Solidworks, Esprit
MS Office, Project
Turnkey runoff including capability studies
CMM programming and support
Process / Project Engineer Linamar Corporation
Feb 1996 – Feb 2006
Duties:
4. Total project management for new products from contract award to production, including all APQP
activities
Selected and monitored vendors to ensure quality specifications were maintained
Initiated corrective actions for supplier non conformances
Maintained manufacturing cells to ensure quality, personell, and customer satisfaction
Quote and presentation development
Quality and process studies for continuous improvement of existing lines
Supplier development
Fixture and tooling concept and design
Autocad, Solidworks, Master Cam, Esprit
MS Office, Project
Time studies
Implementation of Lean Manufacturing practices (VSM, SMED, Kanban, Kaisan, detailed work
instruction, 5S)
throughout all manufacturing cells
Customer and supplier liaison including tooling sign off, GP9, FMEA, control plans, ME runs, PPAP, etc
Plant layouts
All QS, TS, and ISO requirements
Educational Network Design and Administration - 2010
Qualifications: Conestoga College, Kitchener, Ontario
Awarded Certificate
Mechanical Engineering Technology / NC Programming – 1994
Conestoga College, Kitchener, Ontario
Awarded Diploma
Special Courses: Project Management / Managing Complex Projects
Design of Experiments
Lean Manufacturing
FMEA Development
Volunteer Work: Chairman, Guelph Community Santa Claus Parade
Minor Baseball / Softball coach
Senior tour of lights
Lions Club International
Interests: Motorcycle repair / restoration, Golf, Baseball, Hockey, Travel