CV - SUNIL VISHWAKARMA

1. SUNIL DASHRATH VISHWAKARMA
: 00966500746037 / 08149745954 : sunil_v26@rediffmail.com
: https://sa.linkedin.com/pub/sunil-vishwakarma/19/680/454
~ PRODUCTION MANAGEMENT ~ PROCESS OPTIMIZATION~
Location Preference: Gulf / Australia / U.S. & Canada / India / Others
P R O F I L E S N A P S H O T
A dynamic professional with over 8 years of experience in:
~ Operations/ PRDN Management ~ Installation & Commissioning ~Process Optimization
~Budgeting & Cost Control ~Project Execution & Control ~Resource Optimization
~MIS Documentation ~Techno-commercial Proposals ~Team Management
 Gained insightful experience in executing expansion & new plant revamping projects
while meeting business needs in a fast paced, dynamic and globally expanding MNC
environment. Technical & Commercial Comparisons by SWOT Analysis
 Expertise in spearheading production operations and supervising installation &
commissioning activities as per the specified designs
 Instrumental in devising strategic plans & schedules for production activities with focus on
optimum utilization of manpower & materials
 Proficient in analyzing and mapping existing processes to the desired levels (GAP
Analysis), evaluating available technology-based solutions and restructuring/re-engineering the
process to achieve higher levels of efficiency& effectiveness
 Experience in controlling production parameters for ensuring product quality in compliance
with the given standards (ISO Standards & American Standards); implementing Six Sigma,
5s, QMS , TQM & so on
 Analytical, meticulous and quality-oriented professional with an eye for detail
C O R E C O M P E T E N C I E S
 Experience with equipment like Furnaces, HAG's, Ovens, Boilers, etc. & it's Combustion
Process Related Components & Control Systems
 Instrumental in finalizing terms & conditions of contracts, settlement of agreements;
performing analysis to ensure that contracts are finalized within negotiated & agreed-
upon parameters
 Documenting various MIS reports for the top managements perusal and assisting in
critical decision making
 Working with a strong vigilance for any potential hazards by performing regular
inspections and ensuring adherence to health & safety parameters as per the rules &
regulations
 Recommending modifications to minimize escalations & rejections in the production
process; realizing operational efficiencies andcontrolling costs & cycle time
 Building & maintaining healthy business relations with vendors / suppliers and achieving
delivery & service quality norms
O R G A N I Z A T I O N A L E X P E R I E N C E

2. Since Oct’09 Bitumat Company Limited, Saudi Arabia as Production Engineer & SME
(Subject Matter Expert) – SAP
Key Result Areas:
 Implementing project schedules & plans in a timely & effective manner and directing various procedures to increase final
outcome
 Working on SAP (NWBC) System as SME (Subject Matter Expert) & completing activities related to Production (PP Module)
Have also worked in BAAN ERP System
 Directing production team members and introducing efficient methods of production line
 Devising Continuous Improvement Plans (Production, Process Calculations & Modifications)
 Documenting:
o Monthly, quarterly & yearly production/manufacturing performance reports highlighting Comparisons, Root Cause
Analysis for Downtime's Reason with Graphical Representation including departmental KPI's
o Production Detailed Report, Process Monitoring, Downtime Reports, etc. for all Plants including ISO Procedure
Manuals & Work Instructions
o Preparing Technical & Comparison Reports, recommending new manufacturers / suppliers for Set-up as well as
modification of new/existing lines for company’s expansion
 Minimizing downtimes as per Technical Expertise and Maximize Production Output as per design of a specific equipment
 Handling customer complaints for Bitutherm Extruded Polystyrene (XPS) – Thermal Insulation Boards & improved the
problem of Warping, Squareness & Less Compressive Strength
Significant Accomplishments:
 Played a key role in reducing Initial Material, Money & Time Losses by minimizing the Initial wastage of Raw Materials and
Initial setup Time by 50% in the standard operating procedure of XPS Plant while serving as Team Member in Fully
Automated PLC Operated XPS (Thermal Insulation Boards) Line which increased Production Output by 20% in
Waterproofing Membrane Line (Nardini-II)
 Modified initial startup procedure (Operations) procedure & the Change Over Process in XPS Plant which has in-turn
reduced downtime by 3 hrs & 05 hrs respectively
 Received:
o Certificate of Participation from Gulf Oils in Technical Seminar on Heat Transfer Oils in Mar’13
o Certificate of Appreciation for Remarkable Job and Commitment to Safety in the Fire Fighting & Control in Jun’13
 Participated in:
o Technical Seminar of M/s Sabic held in Saudi Plastics & Petrochem International Exhibition in Riyadh, Saudi Arabia.
from 19 – 20th Feb 2014,
o Process and Production Performance Improvements for XPS Line (Eg: Enhanced Production Output by 25% increase),
along-with external XPS Line Consultant
 Prepared technical & comparison reports & recommendations for setup & modification for new & existing XPS lines, after
Visiting India (M/s Useon, China Line & M/s Sunwell Global Ltd., UK Line) running in M/s Owens Corning, Hyderabad &
M/s Supreme Petrochem Ltd., Raigad respectively
 Recognized as "Best Employee of the Year 2013" for my Outstanding Performance, amongst the huge Operations Team
Jul’07 – Sept’09 Crescent Combustion Systems Pvt. Ltd, Mumbai, India as Sales & Technical
Engineer
Products Handled: Burners, Combustion Systems (Air, Oil & Gas Line Components & it's Control Systems
like Ratio, Mass Flow, PID & ON-OFF) and Projects/Systems like revamping & up-
gradation of all types of Furnaces, Ovens, HAG's, etc.
Key Result Areas:
 Managed gamut of activities like delivering presentations, generating leads/enquiries, preparation of techno-commercial
proposals, etc.
 Performed technical & commercial design calculations & cost estimations to complete proposals, which involved sizing &
proper selection of all the components essential for the project
 Participated in International Exhibition in Hyderabad, India and Seminar for promoting Our Company’s Product worldwide
Significant Accomplishments:
 Procured 4 major orders from BHEL, Trichy (Rs. 280 Millions & 0.96 Millions), Chittaranjan Locomotive Works, West
Bengal (14.1 Millions), JSW Steel Ltd., Tarapur (0.26 Millions), Heat Works Engineers, Kurla (USD 46,860) and Kamal Steels
Ltd., Tanzania (1.155 Millions)
 Successfully developed New Customers like Heat Works Engineers, BHEL, Trichy, etc.
 Received appreciation letterfrom DGM, BHEL, Trichy, India forexplaining Burners & Combustion System Technology Correctly

3. P R O J E C T S H A N D L E D
 Conversion / Modification of existing Heat Treatment Furnaces (04 Nos) in M/s BHEL, Trichy from Producer Gas to
LPG/NG Gas worth INR 28 Millions, to increase the efficiency of Combustion Process (Providing High Velocity Burners)
 Installation and Commissioning of Expansion Project (M/s Bitumat Company Limited) of Fully Automated PLC
Operated XPS (Thermal Insulation Boards) and Waterproofing Membrane Line worth $ 80 Millions
 Al-Haitham Project for Implementing SAP System in Company (M/s Bitumat Company Ltd) in 06 Months.
 New PVC Membrane Line Project Finalization from M/s Amut, Italy in Sept 2013 based on Recommendation and
technical comparisons provided
 Selection of New Coriolis Type Mass Flow-Meters for specific applications & further installation & commissioning in Old
Plant – DM01, which has improved metering system, consumption analysis and stock variances
P R O F E S S I O N A L Q U A L I F I C A T I O N
2007 B.E. in Chemical Engineering from University of Mumbai, India with 70%
I T S K I L L S
 Sound knowledge of MS-Office Suite 2003 & 2007
P E R S O N A L D E T A I L S
Date of Birth : 26/06/1985
Languages Known : English, Hindi & Partial Arabic
Address : Bitumat Co. Ltd., 2nd Industrial Area, Al-Taif Street, P. O. Box No: 7487, Dammam – 31462, KSA
Nationality : Indian
Marital Status : Married
Visa Details : Saudi Arabia – PR Visa
Driving License : Yes
No. of Dependents : 01
Passport Details : H0800614