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PRODUCTIONEND OF LIFEPLASTICDRILLINGENERGYWATER CO
- 1. PRODUCTION END OF LIFE PLASTIC DRILLINGENERGYWATER CO2 WASTE CO2 VAPOR CO2 WASTE CO2 WASTE DISTILLATINGHEAT TREATING SULFURIC ACID DRYING AGENTS HYDROGEN SULFIDE WATER BLENDINGHEAT POLYMERIZATIONCHEMICAL methylaluminoxane
- 2. PROCESSINGCHEMICAL HYDROCARBON DILUENT POLYPROPYLENE HDPE CARBON LANDFILLINGFOSSIL FUELS WASTE POLLUTION RECYCLEDENERGY HEAT ASSEMBLYENERGY USEPAPER WASTE PACKAGE WASTE PAPER BI C BA LL PO IN T PE N LIFE CYCLE
- 3. CO2, SULFUR DIOXIDE MINING ENERGY COPPER ZINC VAPOR OXIDE OXIDE ACID BATH METAL / BRASS MELTING HOT ROLLING ANNEALING COLD ROLLING HEAT ENERGY NITROGEN HEAT ENERGY
- 4. ENERGY GAS COAL ENERGY FINISH ROLLING ENERGY TUNGSTEN CARBIDE COMPRESSING MINNING HEAT ENERGY ENERGY CO2 LAPPINGENERGY WATER SANDING ENERGY WATER WATER WASTE WATER WASTE
- 5. INJECTION MOLDING HEAT PUNCHINGENERGY COOLANT SCRAP 1112 F / 600 C CO2 CO2 CO2 SCRAP MATERIAL CO2 SCRAP MATERIAL CO2 SCRAP MATERIAL PACKAGING PAPER INK PLASTIC ADHESIVE CO2 SCRAP
- 6. MATERIAL CO2 CO2 CO2 CO2 CO2 CO2 WATER WASTE CO2 CO2 USE Synonims Pp pe Bic pen Ballpoint pen Technical terms jargon Injection molding Punching Minning oil Polymerazation Extraction copper brass zinc Tungsten carbide Process method Melting
- 7. Co2 emisions footprint Slang / informal words Plastic Metal ballpoint pen Related concepts Sales Marketing Production Broader terms and concepts Co2 emisions pp pe production Emisions injection molding Emisions tungsten carbide Narrower terms Brass tip ballpoint pen KE YW O RD S SO U RC ES http://www.madehow.com/Volume- 3/Ballpoint-Pen.html#b
- 8. 2/1/13 http://www.youtube.com/watch?v=_1j9_ Y8hwRI 2/1/13 http://www.thepenguy.com/resources/bi c_pens_history.htm 2/1/13 http://www.bicworld.com http://www.carbideprocessors.com/page s/carbide-- parts/tungsten-carbide-tips.html http://www.design- technology.org/injectionmoulding.htm Swift, K. G. Process selection : from design to manufacture. Oxford, England: Butterworth-Heinemann, 2003. Print DIANE Publishing Company. Managing Industrial Solid Wastes from Manufactur- ing, Mining, Oil & Gas Production, & Util- ity Coal Combustion. DIANE Publishing, 1995. E-Book Acton, Johnny and Tania Adams, Matt Packer. The Origin of Everyday Things. Sterling Publishing Company, Inc., 2006. Print Leimkuhler, Hans-Joachim. Managing CO2 Emissions in the Chemical Industry.. John Wiley & Sons, 2010. Print
- 9. IND 487/587P SUSTAINABLE PRODUCTION METHODS PROFESSOR: FRANK MILLERO SPRING 13 MARIANA ARRIOJA OBJECT LESSON TUNGSTEN RAW MATERIALS IND 487/587P SUSTAINABLE PRODUCTION METHODS PROFESSOR: FRANK MILLERO SPRING 13 MARIANA ARRIOJA OBJECT LESSON BI C BA LL PO IN T PE N MATERIALS PRODUCTION
- 10. ENVIRONMENTAL IMPACTS CO 2 % MATERIAL COMPONENT PRODUCTION METHOD CAP (PP) POLYPROPYLENE INJECTION MOLDING MIXING BARREL (HDPE) HIGH DENSITY POLYETYLENE INK DYES ,RESINS, PIGMENTS SURFACTNTS, THICKENERS PRESERVATIVES STORY This is not the study of a product that I have owned for many years specifically, but ironically so, I have owned more than a hundred of them. The Bic pen is the first ballpoint pen ever invented. The reason I
- 11. chose this product, is because as a pen and writing aficionado myself, I consider this product to be the best writing tool ever created. It is made for doodling, writing in someone else’s desk, a postcard or the next best selling novel. Invented in 1931 by Lazlo Biro Patented in 1945 by Bich Price $.50 cents each 1 million pens sold every hour Sold in 160 countries FACTS Writes for 2 kilometers MOMA permanent exhibit Headquarters: Clichy, France. Assembly The plastic cartridges are �lled with ink, then they are attached to the ball point. At this stage, other components such as the cap and ends are incorporated. Other �nishing steps, such as adding coatings or decorations or performing a �nal cleaning, are also done. Packaging The �nished pens are then packaged according to how they will be sold. Single pens can be put into blister packages with
- 12. cardboard backings. Groups of pens are packed into bags or boxes. These sales units are then put into boxes, stacked on pallets, and shipped to distributors. Transportation accounts for 57% of emissions and 3 % of the �ows. MATERIAL CONTENT FOR EACH PEN MANUFACTURING 79% of BIC pens are made in Bic-owned factories. These factories are i implementing annual energy and water consumption, CO2 emissions and waste. 1.11% of tonne is CO2. Plastic pellets are heated through a barrel and then the melted plastic is injected into a mold. Plastic pellets are heated through a barrel and then the melted plastic is injected into a mold. Is made up of dyes, resins and solvents to create the right viscosity, to create this fast dry ink. The ink is housed in a plastic tube, which is form by being
- 13. heated and then extruded through a bath of water. pigment lubricant thickener INK heating plastic pellets mold PUNCHINGCOMPRESSING LAPPING BALL BEARING TUGSTEN CARBIDE POINT BRASS Tungsten carbide powder is compressed, creating 1mm pellets. Then they are sanded with a dia- mond paste in a lapping machine and lubricant is added. This is done for over 5 days.
- 14. This socket point, made out of brass is punched out. Then the ball bearing is mounted into the point. compression lapping sanding with diamond dust ram plunger die casting metal RAW MATERIAL 88 % PRODUCTION 7 % DISTRIBUTION 4 % END OF LIFE 1 % Plastics and metals from drilling to delivery
- 15. ENERGY TO MOLD THE PLASTIC, MANUFACTURE AND ASSEMBLE RESOURCES USED WHILE USING PRODUCT TRANSPORTATION TO STORES 5 grams of plastic 6.8 ml of crude oil 5 grams of brass 1 grams of carbide tungsten BI C BA LL PO IN T PE N IND 487/587P SUSTAINABLE PRODUCTION METHODS PROFESSOR: FRANK MILLERO SPRING 13
- 16. MARIANA ARRIOJA OBJECT ANALYSIS - multiple use - easy to use - glass ink bottles can be re�lled or reused - maintains original qualities - higher value - recycled material - - Maintain relative low cost and price - Add emotional value - Reduce raw material used - Maintain qualitY, ease of use, main features - Extend product life - Use recycled materials END OF LIFERAW MATERIALS PROPOSED SOLUTION Resource depletion (fossil fuels, fresh water, metals) Ecological Damage (Global warming, Ozone depletion, acid rain, habitat alteration, ecotoxicity) Human health Damage (air pollutans, carcinogens, health damaging substances) STAGES ADDRESSED KEY POINTS IMPACTS ADDRESSEDDESIGN CRITERIA
- 17. Re�llable cartridges system. A ballpoint pen that uses re�llable cartridges with incorporated suction system. Glass ink bottles engraved with logo. They can re�ll many cartridges and can later reused. REFILLABLE CARTRIDGES MATERIAL RECONCEPTUALIZATION - easy to implement - same pen - maintains original qualities KEY POINTS Same pen, di�erent materials. Post consumer recycled materials -plastic - replacement of brass for nickel. Collection system in stores like: staples, o�ce depot, etc. User will get a discount for next purchase. RECYLED MATERIALS END OF LIFERAW MATERIALS STAGES ADDRESSED
- 18. USE
- 19. 01. Introduction 02. Project Plan 03. LCA 05. Impact Assessment 04. Conclusion & Solution s Introduction 01
- 25. Introduction
- 26. 1 million pens sold every hour
- 27. Sold in 160 countries Writes for 2 kilometers
- 70. Components of the pen
- 72. Ink
- 75. Components of the pen
- 77. Content of each pen Each pen contains 5g of plastic, brass and 6.8 ml of crude oil Waste Bic factories annual waste productions is 21,179 Tons Raw Material BIC attributes 88% of its environmental footprint and pollution to the extraction/production phase of the pen’s life
- 79. Project Plan 02
- 82. Project Plan
- 83. Life Cycle Assessment Environmental Impact Assessment Manufacturing Process