The course is based on API RP 580 Risk-Based Inspection and API Publication 581, Base Resource Document. The course first explains feasible means and alternatives for achieving a successful RBI program without undue complications. This course deals with RBI framework and methodology in a simple straight forward manner to establish and implement a risk-based inspection program best suited for the company objectives.
PetroSync - API 580 & API 581 Risk Based Inspection & Base Resource Document
1. INSTRUCTOR
Uday B. Kale(M. Eng. Mechanical)
Technical Director
KUB Quality Services
API 570 - Authorized Piping Inspector - Certificate #38157
API 510 – Authorized Pressure Vessel Inspector – Certificate #26785
API 653 – Authorized Above storage Tank Inspector-Certificate #27926
API SI- Source Inspector - Certificate #52837
API 580 – Risk Based Inspection - Certificate #50553
Certified Welding Inspector ( AWS) Certificate #00071941
CSWIP 3.1 Certificate #58489
ACCP Professional Level III (RT, UT, MT, VT) ASNT ID - 83835
RT 2 - Certified Site Incharge (BARC, India)
ASNT NDT Level III (RT, UT, MT, VT, PT, ET, LT ), ASNT ID- 83835
Level 3 as per EN 473 (UT, MT, PT, VT)
Limited Attendees
The course has limited seats to ensure maximum learning and experience for all delegates.
Certificate of Attendance
You will receive a Certificate of Attendance bearing the signatures of the Trainer upon successful
completion of the course. This certificate is proof of your continuing professional development.
Interactive Training
You will be attending training designed to share both the latest knowledge and practical
experience through interactive sessions. This will provide you with a deeper and more long-term
understanding of your current issues.
High Quality Course Materials
Printed course manual will provide you with working materials throughout the course and will be
an invaluable source of reference for you and your colleagues afterward. You can follow course
progress on your laptop with soft copies provided.
Reserve early to avoid disappointment!
SUMMARYOFPROFESSIONALACHIEVEMENT
ATTENDTHISINTENSIVECOURSETOMASTER:
Introduction to the basic concept of Risk-Based Inspection and the
basis for the API 580 RBI program and methodology.
Understandthepurpose,scope,andexaminationofthecriticalsteps
in the RBI process.
Overview of deterioration mechanisms and failure modes affecting
the plant equipment.
Introduction to the risk-based inspection priority matrix and the
means to utilize its results in determining inspection priorities.
IntroductiontotheISOriskplotanditsuse,especiallyincombination
with the risk-based inspections priority matrix.
Discussion of risk-based inspection documentation and record-
keeping needs.
Understanding of the basic concepts of risk acceptance, risk
assessment, risk perception, risk mitigation and managing residual
risk.
The Middle East:
Qatar Petroleum, QAFAC, ADCO, ADGAS, ADMA, GASCO,
Banagas, Technip (Bahrain), Equate Petrochemicals Company,
Al Jubail Fertilizer Company, TUV Akadamie Middle East (UAE,
Saudi Arabia and Qatar)
Africa: BP - GUPCO (Egypt), Inspection and Test Nigeria Ltd
India & Asia: Oil India Limited, Tata, Dacon Inspection Ltd
Europe: Rosen Europe (The Netherlands)
PARTIALCLIENTLIST
Sculpt Your Skills and Optimize Your Inspection Methods and Frequencies
Kuala Lumpur, Malaysia | 19th September - 23rd September 2016
API 580 & API 581Risk-Based Inspection & Base Resource Document
API 580 & API 581Risk-Based Inspection & Base Resource Document
2. The course is based on API RP 580 Risk-Based Inspection and API Publication 581, Base Resource Document. The course first
explains feasible means and alternatives for achieving a successful RBI program without undue complications. This course deals
with RBI framework and methodology in a simple straight forward manner to establish and implement a risk-based inspection
program best suited for the company objectives.
Its utility is based on the premise that a few vital equipments in a process plant contribute a majority of the risk. Consequently, if
these few equipments can be identified, then testing and inspection can be focused on them rather than several low-risk items.
RBI helps to prioritize their equipment for inspection, optimize inspection methods and frequencies, and develop effective
inspection plan commensurate with the risk contribution and equipment condition.
The course is focused on methodology of actual implementation of RBI in Oil and Gas industry. It covers advanced knowledge of
RBI implementation in addition to the knowledge required for passing the Certification Examination. The candidates should
possess at least one certification out of API 510, API 570 or API 653 certifications.
This course will specifically benefit Engineers, Supervisors,
and Managers and Individuals who are responsible for
implementing risk- based inspection programs within their
own company or plant facility such as Mechanical integrity,
Equipment Reliability, and Inspection Personnel who are
responsible for maintaining the serviceability of process
plant equipment based on a cost-effective inspection
program.
PROGRAMOVERVIEW
AUDIENCE PROGRAMSCHEDULE
08:00 Registration (Day1)
08:10 – 11:00 Session I
11:00 – 11:15 Refreshment & Networking
11:15 – 13:00 Session II
13:00 – 14:00 Networking Buffet Lunch
14:00 – 15:30 Session III
15:30 – 15:45 Refreshment & Networking
15:45 – 18:00 Session IV
18:00 End of Day
API 580 : Risk Based Inspection (RBI) & Base Resource Document
Supported by
Supported by
3. MODULE–1
Introduction
What is RBI?
Scope of RBI
Purpose & Utility of RBI
Common Definition RBI
Definition of Risk
Relative Risk V/S Absolute Risk
Relationship between Inspection & Risk
Types Of RBI Assessments
Qualitative, Quantitative and Semi-Quantitative Approaches
MODULE–2
Planning RBI Assessment
Selecting Type of RBI Assessment
Identifying Deterioration Mechanisms
Introduction to Qualitative Analysis
Likelihood Category
Consequence Category
Step-By Step Method for Qualitative Analysis
Understanding the Damage Factors
Determine Likelihood Category
Determine Consequence Category and Risk Category
Preparation of Risk Matrix, Analysis and Conclusion
MODULE-3
Introduction to Quantitative Analysis
Flammable Effects
Toxic Effects
Business Interruption Effects
Estimation of Release Rate and Post Leak Response
Risk Evaluation
Risk-Weighted Consequences
MODULE-4
Introduction to Semi Quantitative Approach
Likelihood Analysis
Consequence Analysis
Risk Management Post RBI Analysis
Inspection Strategies Post RBI Analysis
Using RBI Findings To Evolve Inspection Strategy In Oil And Gas
Industry
AGENDAOULTINE
WHYYOUSHOULDATTEND
Toensurethatallobjectivesofthecoursematchesyours,allPetroSync
programs are developed after intensive and extensive research
within the industry
PetroSyncprogramsfocusonyourimmediateworkingissuestoensure
that you are able to apply and deliver immediate results in real work
situations
Application and implementation of industry knowledge and
experience are the drivers for our course design, not theoretical
academiclectures
PetroSync training focuses on practical interactive learning tools and
techniques including case studies, group discussions, scenarios,
simulations,practicalexercisesandknowledgeassessmentsduringthe
course.Investasmallamountofyourtimetopreparebeforeattending
thecoursetoensuremaximumlearning
PetroSyncfollowsarigorousselectionprocesstoensurethatallexpert
trainers have first-hand, up-to-date and practical knowledge and are
leadersoftheirrespectiveindustrialdiscipline
SAVE COST • IMPROVE PERFORMANCE • REDUCE RISK
PetroSync understands that in current economic climate, getting an
excellent return on your training investment is critical for all our clients.
This excellent training can be conducted exclusively for your
organization.Thetrainingcanbetailoredtomeetyourspecificneedsat
yourpreferredlocationandtime.
Wewillmeetyouanywherearoundtheglobe. Ifyouliketoknowmore
about this excellent program, please contact us on +65 6415 4500 or
emailgeneral@petrosync.com
IN-HOUSESOLUTIONS
API 580 : Risk Based Inspection (RBI) & Base Resource Document
19th September - 23rd September 2016 at Kuala Lumpur, Malaysia
MODULE-5
Inspection Effectiveness
Optimizing Inspection Methods And Frequencies
Risk Mitigation and Follow-Up
Re-Assessment and Updating RBI
Implementation of RBI in Oil And Gas Industry
Final Quiz
Feedback and Concluding Session
4. Uday B. Kale is a Post Graduate Mechanical Engineer with
experience in Inspection, Welding and NDE/NDT projects for last 18
years. Currently he is the technical director of M/s KUB Quality
Services. He has involved in inspection, welding and NDT projects in
the Middle East, Africa and India on offshore production platform
and petrochemical refineries. He has vast experience in Manufactur-
ing and In Service Inspection of Static Equipment used in Oil and
Gas.
Mr. Uday is very well-versed in international Codes and Standards.
He performed and led the shutdown teams in performing NDE,
internal and external inspection of equipments in central process-
ing plant, ammonia plant, FCCU, SRU, SWS and amine treating units
for Code stamp facilities of ADCO, Qatar Petroleum, Oil India,
QAFAC, Banagas, Al Jubail Fertilizer Company, and other various
units of Refineries, Petrochemicals, Gas Plant and Fertilizer Plant
and so on.
He was a lead API inspector for various shutdown and Turnaround.
He was also the appointed plant inspector for BP (GUPCO) in asset
integrity management, who took charge of 9 offshore production
complex, 75 Satellites and Onshore process units involving Close
Visual Inspection of piping, equipments, NDT co-ordination,
Baseline and Corrosion Monitoring. Furthermore, as an Inspector in
GASCO OAG pipeline project, he conducted and witnessed
Ultrasonic Examination of first 50 production weld joints of pipeline
done by PWT (Pipe Welding Technology, GMAW).
INSTRUCTOR
Uday B. Kale (M. Eng. Mechanical)
Technical Director
KUB Quality Services
SUMMARYOFPROFESSIONALACHIEVEMENT
Qatar Petroleum
BP - GUPCO (Egypt)
Oil India Limited
ADCO (Abu Dhabi)
ADGAS (Abu Dhabi)
ADMA (Abu Dhabi)
GASCO (Abu Dhabi)
QAFAC
Rosen Europe (The Netherlands)
Banagas (Bahrain)
TATA (India)
Al Jubail Fertilizer Company
Technip (Bahrain)
Equate Petrochemicals (Kuwait)
TUV Akadamie Middle East (UAE, Saudi Arabia and Qatar)
Inspection and Test Nigeria Ltd
Dacon Inspection Ltd
HBJ pipeline up-gradation projects
PARTIALCLIENT/PROJECTLIST
With his extensive involvement in various projects, Mr. Uday is also
an enthusiastic and knowledgeable mentor, who has been a faculty
in training, examination, qualification and certification of API 510 &
570, ASME B31.3, API653, welding and NDT in the Middle East, Africa
and Asia. He is a charted engineer with 25 + International certifica-
tion in Welding, NDE and In Service Inspection.
API 580 : Risk Based Inspection (RBI) & Base Resource Document
19th September - 23rd September 2016 at Kuala Lumpur, Malaysia
API 570 - Authorized Piping Inspector - Certificate #38157
API 510 – Authorized Pressure Vessel Inspector – Certificate #26785
API 653 – Authorized Above storage Tank Inspector-Certificate #27926
API SI- Source Inspector - Certificate #52837
API 580 – Risk Based Inspection - Certificate #50553
Certified Welding Inspector ( AWS) Certificate #00071941
CSWIP 3.1 Certificate #58489
ACCP Professional Level III (RT, UT, MT, VT) ASNT ID - 83835
RT 2 - Certified Site Incharge (BARC, India)
ASNT NDT Level III (RT, UT, MT, VT, PT, ET, LT ), ASNT ID- 83835
Level 3 as per EN 473 (UT, MT, PT, VT)
5. TERMSANDCONDITIONS
To Register
* To enjoy the offer, full payment must be made before the deadline.
* For 5 or more delegates, please inquire for more attractive package.
* Prices include lunches, refreshments and training materials. Discounts cannot be combined with other
promotional offers.
* Important: Please note that registration without payment will incur a SGD 200 administration fee.
PAYMENTMETHODS
DELEGATEDETAILS
I agree to PetroSync’s payment terms and cancellation policy.
By Cheque/Bank Draft. : Made payable to PetroSync Global Pte Ltd
By Credit Card :
Please debit my credit card: Visa MasterCard
Card Number:
Name printed on card: _____________________________________________________________________
Expiry Date:
Security Code:
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Contact : Cay Aagen
Email : registration@petrosync.com
Phone : +65 6415 4500
Fax : +65 6826 4322
DISCLAIMER
Please note that trainers and topics were confirmed at
the time of publishing; however, PetroSync may
necessitate substitutions, alterations or cancellations of
the trainers or topics. As such, PetroSync reserves the
right to change or cancel any part of its published
programme due to unforeseen circumstances. Any
substitutions or alterations will be updated on our web
page as soon as possible.
DATAPROTECTION
The information you provide will be safeguarded by
PetroSync that may be used to keep you informed of
relevant products and services. As an international
group we may transfer your data on a global basis for
the purpose indicated above. If you do not want us to
share your information with other reputable
companies, please tick this box
CANCELLATIONPOLICY
You may substitute delegates at any time as long as
reasonable advance notice is given to PetroSync. For
any cancellation received in writing not less than
fourteen (14) working days prior to the training course,
you will receive a credit voucher worth total transaction
with less a SGD 200 administration fee and any related
bank or credit card charges.
Delegates who cancel less than fourteen (14) working
days of the training course, or who do not attend the
course, are liable to pay the full course fee and no
refunds will be granted.
In the event that PetroSync cancels or postpones an
event for any reason and that the delegate is unable or
unwilling to attend in on the rescheduled date, you will
receive a credit voucher for 100% of the contract fee
paid. You may use this credit voucher for another
PetroSync to be mutually agreed with PetroSync, which
must occur within a year from the date of
postponement.
PetroSync is not responsible for any loss or damage as a
result of the cancellation policy. PetroSync will assume
no liability whatsoever in the event this event is
cancelled, rescheduled or postponed due to any Act of
God, fire, act of government or state, war, civil
commotion, insurrection, embargo, industrial action, or
any other reason beyond management control.
CERTIFICATEOFATTENDANCE
80% attendance is required for PetroSync's Certificate of
Attendance
PROGRAMMECONSULTANTINVESTMENT PACKAGES
PAYMENT TERMS : Payment is due in full at the time of registration. Full payment is mandatory for event attendance.
Incorrect Details
Please accept our apologies for mail or email that is incorrectly addressed.
Please email us at registration@petrosync.com and inform us of any incorrect details. We will amend them accordingly.
Investment Package Deadline
Standard Price
Early Bird Offer
Group Discount
( for 3 or more delegates)
SGD 3,195
SGD 2,995
API 580/581
5 Days
16th Sep 2016
19th Aug 2016
19th Sep 2016
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By Direct Transfer : Please quote invoice number(s) on remittance advice
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All bank charges to be borne by payer. Please ensure that PetroSync Global Pte Ltd receives the full invoiced amount.
Account Name: PetroSync Global Pte Ltd
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Bank Code : 7171 • Bank Swift Code : DBSSSGSGXXX • Branch code : 288
Account No : • SGD : 288-901898-0 • USD : 0288-002682-01-6
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Please email us at registration@petrosync.com and
inform us of any incorrect details. We will amend them
- For Payment by Direct TelegraphicTransfer,
client has to bear both local and oversea bank
- For credit card payment, there is additional
4% credit card processsing fee.
CHARGES&FEE(s)
DETAILS
10% discounts for group of 3 registering from the
same organization at the same time
Group discount is based on standard price