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CV - M. THIRUVELAPPAN
POST APPLIED : LEAD QA/QC ENGINEER
Email: vaira_velu1981@yahoo.com Mobile: +97433454376
Seeking a challenging career that utilizes my skills in my area of competence and enriches my
knowledge, and gives me a chance to be part of a team that contributes towards the growth of the
organization, thereby yielding the twin benefits of job satisfaction and convenient professional growth
J O B S U M M AR Y
More than 15 years of experience in inspection and supervision gained within Construction (EPCM) and
Asset maintenance of oil / gas, petro-chemical industries, pipelines and tank farms. Conversant with construction
codes, standards like AWS D1.1, D1.5, ASME B31.3, 31.4, 31.8, ASME sec IX, V, VIII, PCC Std’s, API 1104,
510, 570,571, 574, 575, 577, 578,650, 651, 653, B 16.5, PD 5500,ISO 9001:2008, BS EN ISO14962-4, TS10465-
1, ASTM & DVS ( DL and GRVE) . Dedicated to personal health safety and environmental standard
requirements.
A C AD E M I C Q U AL I F I C A T I O N
Diploma in Chemical Engineering
Final year in Bachelor of Engineering Mechanical (Distant education)
Courses, Training and Seminars attended:
• ASQ-CMQ : Manager of Quality/Organizational Excellence Certification Training,
• Certified by Institute of Leadership Management UK on leadership skills.
• QMS Lead Auditor Training course attend in Bureau Veritas as per code of ISO 9001:2008.
• PTW holder at Abu Dhabi Polymer Company Limited (BOROUGE)- Abu Dhabi.
• Different Research project and corrosion based projects involved in Welding Research Institute.
• NACE /Corrosion awareness Training courses attend in IQC,
• Dual Lamination Pipe Welding awareness Training ( By German Company)
T E C H N I C AL Q U AL I F I C A T I O N S
API 570 Piping Inspector- API 570 –Cert. No. # 34295
API 653 Above Ground Tank Inspector – Cer.No.# 37326
AWS- CWI Certified Welding Inspector- Cert. No. # 07061821
AWS-SCWI
Senior certified welding inspector (Passed- Waiting for
Certificate) Membership # 571690
IGC- NEBOSH NEBOSH IGC in occupational Health and Safety # 00149614
QMS-LEAD AUDITOR (ISO 9001:2008) Certified form Bureau Veritas- Cert. No# LA2/09/IN/27901
NDT LEVEL – II Non-Destructive Testing (RT,UT,MT& PT)
Computer skills Credo / SAP & MS Office
AR E AS O F EX P E R T I S E
• QC-Piping/Welding Inspection • Root Cause Analysis Leader • Health and Safety
• Witness hydro & pneumatic test • Project KPI, FPD & QOC • Preparing/Review WPS &PQR
• Preparing ITP & NDT Procedure • Welder Qualification • QA/QC Procedure Preparation
• QA Internal /External Audit • Third Party / NDT Co-Ordinating • Test Pack Co-Ordination
• Participate in Internal Audit of QMS and Safety (QA-HSE) • GRE/GRVE/GRP/Rubber lining
• In-Service inspection of Piping/All Types of Valves/Vessels/Columns and Tanks.
• Participate in Risk Assessment, Job Safety Analysis and safety relevant document preparation
Address: S/o: C. Murugesan, Door No. - 4/276,
T-Keeranur Post, Labbaikudikadu (via),
Kunnam (TK), Perambalur (DT), Pin – 621108,
Tamilnadu, India
Marital Status: Married
Date Of Birth : 20 July 1981
Pass port No. : K 0720141
Valid Qatar Driving License
Page 1 of 5
CV - M. THIRUVELAPPAN
POST APPLIED : LEAD QA/QC ENGINEER
Email: vaira_velu1981@yahoo.com Mobile: +97433454376
PR O F E S S I O N A L EX P E R I E N C E
• Madina Group • Lead QA/QC Engineer • July 2014 to Till Date
• QNFS • QA/QC Coordinator • January 2011 to July 2014
• Japan Gas Corporation • Senior QA/QC Inspector • December 2007 to December 2010
• NDT Corrosion Control Services • QA/QC Plant Inspector • March2006 to September2007
• Scan star NDT services • Inspection Engineer • October 2004 to January 2006
• B. H. E. L. (WRI) • Apprenticeship Training • October 2003 to September 2004
• Scanstar NDT services
• Trainee (Inspection
Engineer )
• June2001 to September 2003
PR O F E S S I O N A L EX P E R I E N C E A N D AC H I E V E M E N T S
From: July 2014 to Till Date
Employer: Madina Group
Project: Qatar Shell GTL Limited, World’s largest Gas to Liquid project
Responsibility: As a Lead QA/ QC Engineer performing and maintaining Audit, Inspection plan,
Leading the inspection team
From: January 2011 to July 2014
Employer: QNFS – Qatar National Facility Services (JV between Fluor and Trags Qatar)
Project: Qatar Shell GTL Limited, World’s largest Gas to Liquid project
Responsibility: As a QA/ QC Co-Ordinator performing Maintenance Inspection activities.
From: December 2007 to December 2010
Employer: Japan Gas Corporation,(Saudi Arabia & Qatar)
Projects: 1) Qatar Shell GTL Limited, World’s largest Gas to Liquid project.
2) Rabigh Olefins Plant Project, Kingdom of Saudi Arabia.
Responsibility: As a Senior QA/ QC Inspector performing Inspection activities during execution of the
above EPCM projects.
From: March2006 to September2007
Employer: NDT Corrosion Control Services, Abudhabi.
Projects: Various in and around Abudhabi
Responsibility: As a Third party Plant Inspector performing Inspection activities during shutdown
and turnarounds for Oil & Petrochemicals, Offshore & Onshore platforms and projects for clients like
Abu Dhabi Polymer Company limited Borouge, ADCO, GASCO, ADNOC and TAKREER.
From: October 2004 to January 2006
Employer: Scan star NDT services, Chennai- INDIA
Project: Various
Responsibility: As a Inspection engineer performing Inspection activities during shutdown
and turnarounds for Oil & Gas refineries, Petrochemicals, Offshore & Onshore platforms and various
projects for clients in India.
From: October 2003 to September 2004
Employer: B. H. E. L. Tiruchirapalli- INDIA, A leading power & nuclear boiler manufacturing company
Project: Apprenticeship Training (WRI)
Address: S/o: C. Murugesan, Door No. - 4/276,
T-Keeranur Post, Labbaikudikadu (via),
Kunnam (TK), Perambalur (DT), Pin – 621108,
Tamilnadu, India
Marital Status: Married
Date Of Birth : 20 July 1981
Pass port No. : K 0720141
Valid Qatar Driving License
Page 2 of 5
CV - M. THIRUVELAPPAN
POST APPLIED : LEAD QA/QC ENGINEER
Email: vaira_velu1981@yahoo.com Mobile: +97433454376
Responsibility: As an Apprenticeship Training in BHEL- WELDING RESEARCH INSTITUTE an
Authorized member of American Welding Society Educational Institution Member.
Apprenticeship Training (WRI)
From: June2001 to September 2003
Employer: Scan star NDT services, Chennai- INDIA
Project: Various
Responsibility: As a Trainee Inspection engineer performing Inspection activities during shutdown
and turnarounds for Oil & Gas refineries, Petrochemicals, Offshore & Onshore platforms and various
projects for clients in India.
JOB EXPOSURE
• Attending daily and weekly review meetings with Client (EPCM/PMT) and set strategy
for achieving milestones, Coordinate with other Process functional areas for Plant
Integrity / Safety issues. Review / record Man hours spent on Inspection and related
activities. Add value to agreed KPI’s.
• Preparing and providing awareness training and schedule against client specification
of QA (Flawless/FPD) areas,
• Involving FPD (Flawless project Delivery) walkdown, reporting and leading the
project execution team
• Preparing QA/QC Procedure, Organization Chart, Forms according to client / project
specification,
• Preparing ITP, QA/QC procedure for Dual Lamination ( UPVC-GRVE) pipe welding and
lamination activities,
• Expertise in Flawless system implementation,
• Familiar with prepare corrective and preventive action as per root cause analysis
output,
• Familiar with Quality Control Tools, Management and Planning, Process Improvement
and Lean Tools,
• Expertise in Prepare/Conduct Internal audit of Quality and Safety, Participate in risk
assessment, JHA analysis.
• Expertise in Audit report preparation, Handling of NCR/ Correction, CA & PA as per
ISO Standards and all QA related areas,
• Providing in-class and practical training for QA/QC related subject such as bolt
torqueing, PQP and other project specific requirements
• Familiar with Management of Change Process (MOC), Plant change (PC) and significance
of other documentations like Work packs ,Asset Integrity and Reliability Management
program tools and Techniques such as Quantitative Risk Assessment (QRA), Facilitate
Lessons learnt, Root Cause Analysis (RCA), Root Cause Failure and Analysis (RCFA).
Address: S/o: C. Murugesan, Door No. - 4/276,
T-Keeranur Post, Labbaikudikadu (via),
Kunnam (TK), Perambalur (DT), Pin – 621108,
Tamilnadu, India
Marital Status: Married
Date Of Birth : 20 July 1981
Pass port No. : K 0720141
Valid Qatar Driving License
Page 3 of 5
CV - M. THIRUVELAPPAN
POST APPLIED : LEAD QA/QC ENGINEER
Email: vaira_velu1981@yahoo.com Mobile: +97433454376
• Ensure contractor’s compliance to Company mandated requirements, Scope of works
and assure all Technical documents relative to Plant integrity are in current status and a
good document control system is in place with inspection history.
• Expertise in Interpreting Client specifications and other international Code/Standards,
• Incoming Inspection of Raw materials, Consumables, Non consumables, Ensuring
material traceability and Review of Inspection reports, Test certificates, Calibration
certificates as applicable.
• Inspection / Supervision and coordination of all external, on-stream and shutdown
(Internal) inspection team of Integrity inspectors, multi-disciplined NDT personnel to
complete the inspection program of process Piping, Equipment’s, Column, all types of
pressure vessel (including heat exchangers) and Tanks.
• Preparation / Review of ITP (method of repair procedure) and NDT Procedures based
against client scope for In-service and Construction of process Piping, Equipments,
Column, all types of pressure vessel (including heat exchangers) and Tanks
• Preparation of shutdown inspection advice notes and inspection reports with all
findings, abnormalities and repair recommendations. Assist in preparation of yearly
estimates of work required, for inclusion in the division's budget proposals.
• Identifying areas of special concern and deterioration (e.g., dead legs, injection points,
buried piping, corrosion under insulation (CUI), erosion & other types of corrosion),
Reviewing of NDT reports and corrosion analysis (remaining service life calculation
based on corrosion rate) and Preparation of inspection procedures to follow-up their
resolution to improve Plant integrity.
• Welding Procedure Qualification, Review of Welding Procedure Specification to
requirements, Welder qualification witness and review of Welder qualification records
and Welder performance. Familiar with destructive testing requirements (Tensile,
Impact, Bend and Chemical analysis).Familiar with various welding process like – SMAW,
GTAW, SAW.
• Preparation of WPS and witness qualification and testing to code/client requirements
• Review Hose/Flex history and verify / record valve traceability details, witness Hose
testing according to client’s specification,
• Improvements in the preventive maintenance(in-service) NDT planning,
• Conduct final walk-down punch-listing prior to release for Hydro or Pneumatic testing
and Witnessing the test of process Piping, Equipments, Column, all types of pressure
vessel (including heat exchangers) and Tanks. ( Construction and Maintenance )
• Expertise in calculating corrosion rate/ remaining life (TML’s) and accordingly fix the
inspection (External, Internal and On-stream) of process Piping, Equipments, Column,
all types of pressure vessel (including heat exchangers) and Tanks.
• Familiar with Inspection of installation (Construction) and repair (Maintenance) in
process Piping, Equipments, Column, all types of pressure vessel (including heat
exchangers) and Tanks.
Address: S/o: C. Murugesan, Door No. - 4/276,
T-Keeranur Post, Labbaikudikadu (via),
Kunnam (TK), Perambalur (DT), Pin – 621108,
Tamilnadu, India
Marital Status: Married
Date Of Birth : 20 July 1981
Pass port No. : K 0720141
Valid Qatar Driving License
Page 4 of 5
CV - M. THIRUVELAPPAN
POST APPLIED : LEAD QA/QC ENGINEER
Email: vaira_velu1981@yahoo.com Mobile: +97433454376
• Raw material Inspection of non-metallic piping – GRP/FRP, Review test certificates of
fibre glass materials for reactivity, glass fibre test, transition temperature values of
resin, witness mechanical tests axial tensile, hoop, stiffness, hardness. Perform in
process inspection butt wrap, adhesive and spigot joints.
• Prepare and review the ITP for Non-Metallic piping such as PVC-U, GRVE and GRE Piping,
• Inspection of non-metallic piping welding / lamination
• Review of painting specifications, blasting and painting procedures, materials receipt
inspection and verification. Inspection/Supervision of surface preparation and painting
works of piping systems etc for compliance with Health, Safety & Quality requirements
in accordance with project specification. Conversant with inspection techniques such as
surface cleanliness/profile check, chloride test, WFT & DFT Checks, Adhesion test, MEK
Test, Holiday detection as per the industry standards. Identifying coating defects during
and after application of coating systems and recommending corrective actions
complying with approved repair procedure established in accordance with
recommendations of the manufacturer and the coating procedure.
• Inspection of flange face and Witnessing of Tightening (Torquing and Tensioning) of
process Piping, Equipments, Column, all types of pressure vessel (including heat
exchangers) and Tanks manwayz/nozzle.
• Review valve test history and verify / record valve traceability details, witness valve
testing (Pressure Safety Valve and Isolation ) including Backseat, Low/High Pressure
closure test, Pop-Test, Dirty test and Leak test ( by Bubble )
• Witnessing/Review test history of Flex/Hose hydro test as per client spec’s
• Expertise in Verification of all NDE Report (Include RT film)
• Familiar with On-stream Thermographic and Boroscopic Inspection of process Piping,
Equipments, Column, all types of pressure vessel (including heat exchangers) and Tanks.
( Construction and Maintenance )
• Involving inspection activities on surface preparation and Coating application,
• Cathodic protection and lining inspection of tanks and Piping in construction and in-
service plant,
• Expertise in understanding of Plant Plot Plan and Isometric Drawing and all types of
Reference drawings.
• Residual life Assessment (RLA), Weldability testing including Diffusible hydrogen
measurement as per the code of ISO and AWS,
• Delta ferrite measurement in weld pads as well forged components, metallurgical
testing sample preparation for (RLA, Optical Microscope and Scanned Electron
Microscope –SEM),
• Experienced in all types of welding equipment like laser beam, electron beam, TIG,
MIG, MAG, FCAW, SMAW, Resistance Welding and Friction Welding,
• Moisture content testing in E-7018 types of electrode,
Address: S/o: C. Murugesan, Door No. - 4/276,
T-Keeranur Post, Labbaikudikadu (via),
Kunnam (TK), Perambalur (DT), Pin – 621108,
Tamilnadu, India
Marital Status: Married
Date Of Birth : 20 July 1981
Pass port No. : K 0720141
Valid Qatar Driving License
Page 5 of 5
CV - M. THIRUVELAPPAN
POST APPLIED : LEAD QA/QC ENGINEER
Email: vaira_velu1981@yahoo.com Mobile: +97433454376
• Raw material Inspection of non-metallic piping – GRP/FRP, Review test certificates of
fibre glass materials for reactivity, glass fibre test, transition temperature values of
resin, witness mechanical tests axial tensile, hoop, stiffness, hardness. Perform in
process inspection butt wrap, adhesive and spigot joints.
• Prepare and review the ITP for Non-Metallic piping such as PVC-U, GRVE and GRE Piping,
• Inspection of non-metallic piping welding / lamination
• Review of painting specifications, blasting and painting procedures, materials receipt
inspection and verification. Inspection/Supervision of surface preparation and painting
works of piping systems etc for compliance with Health, Safety & Quality requirements
in accordance with project specification. Conversant with inspection techniques such as
surface cleanliness/profile check, chloride test, WFT & DFT Checks, Adhesion test, MEK
Test, Holiday detection as per the industry standards. Identifying coating defects during
and after application of coating systems and recommending corrective actions
complying with approved repair procedure established in accordance with
recommendations of the manufacturer and the coating procedure.
• Inspection of flange face and Witnessing of Tightening (Torquing and Tensioning) of
process Piping, Equipments, Column, all types of pressure vessel (including heat
exchangers) and Tanks manwayz/nozzle.
• Review valve test history and verify / record valve traceability details, witness valve
testing (Pressure Safety Valve and Isolation ) including Backseat, Low/High Pressure
closure test, Pop-Test, Dirty test and Leak test ( by Bubble )
• Witnessing/Review test history of Flex/Hose hydro test as per client spec’s
• Expertise in Verification of all NDE Report (Include RT film)
• Familiar with On-stream Thermographic and Boroscopic Inspection of process Piping,
Equipments, Column, all types of pressure vessel (including heat exchangers) and Tanks.
( Construction and Maintenance )
• Involving inspection activities on surface preparation and Coating application,
• Cathodic protection and lining inspection of tanks and Piping in construction and in-
service plant,
• Expertise in understanding of Plant Plot Plan and Isometric Drawing and all types of
Reference drawings.
• Residual life Assessment (RLA), Weldability testing including Diffusible hydrogen
measurement as per the code of ISO and AWS,
• Delta ferrite measurement in weld pads as well forged components, metallurgical
testing sample preparation for (RLA, Optical Microscope and Scanned Electron
Microscope –SEM),
• Experienced in all types of welding equipment like laser beam, electron beam, TIG,
MIG, MAG, FCAW, SMAW, Resistance Welding and Friction Welding,
• Moisture content testing in E-7018 types of electrode,
Address: S/o: C. Murugesan, Door No. - 4/276,
T-Keeranur Post, Labbaikudikadu (via),
Kunnam (TK), Perambalur (DT), Pin – 621108,
Tamilnadu, India
Marital Status: Married
Date Of Birth : 20 July 1981
Pass port No. : K 0720141
Valid Qatar Driving License
Page 5 of 5

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Thiru.CV_Latest

  • 1. CV - M. THIRUVELAPPAN POST APPLIED : LEAD QA/QC ENGINEER Email: vaira_velu1981@yahoo.com Mobile: +97433454376 Seeking a challenging career that utilizes my skills in my area of competence and enriches my knowledge, and gives me a chance to be part of a team that contributes towards the growth of the organization, thereby yielding the twin benefits of job satisfaction and convenient professional growth J O B S U M M AR Y More than 15 years of experience in inspection and supervision gained within Construction (EPCM) and Asset maintenance of oil / gas, petro-chemical industries, pipelines and tank farms. Conversant with construction codes, standards like AWS D1.1, D1.5, ASME B31.3, 31.4, 31.8, ASME sec IX, V, VIII, PCC Std’s, API 1104, 510, 570,571, 574, 575, 577, 578,650, 651, 653, B 16.5, PD 5500,ISO 9001:2008, BS EN ISO14962-4, TS10465- 1, ASTM & DVS ( DL and GRVE) . Dedicated to personal health safety and environmental standard requirements. A C AD E M I C Q U AL I F I C A T I O N Diploma in Chemical Engineering Final year in Bachelor of Engineering Mechanical (Distant education) Courses, Training and Seminars attended: • ASQ-CMQ : Manager of Quality/Organizational Excellence Certification Training, • Certified by Institute of Leadership Management UK on leadership skills. • QMS Lead Auditor Training course attend in Bureau Veritas as per code of ISO 9001:2008. • PTW holder at Abu Dhabi Polymer Company Limited (BOROUGE)- Abu Dhabi. • Different Research project and corrosion based projects involved in Welding Research Institute. • NACE /Corrosion awareness Training courses attend in IQC, • Dual Lamination Pipe Welding awareness Training ( By German Company) T E C H N I C AL Q U AL I F I C A T I O N S API 570 Piping Inspector- API 570 –Cert. No. # 34295 API 653 Above Ground Tank Inspector – Cer.No.# 37326 AWS- CWI Certified Welding Inspector- Cert. No. # 07061821 AWS-SCWI Senior certified welding inspector (Passed- Waiting for Certificate) Membership # 571690 IGC- NEBOSH NEBOSH IGC in occupational Health and Safety # 00149614 QMS-LEAD AUDITOR (ISO 9001:2008) Certified form Bureau Veritas- Cert. No# LA2/09/IN/27901 NDT LEVEL – II Non-Destructive Testing (RT,UT,MT& PT) Computer skills Credo / SAP & MS Office AR E AS O F EX P E R T I S E • QC-Piping/Welding Inspection • Root Cause Analysis Leader • Health and Safety • Witness hydro & pneumatic test • Project KPI, FPD & QOC • Preparing/Review WPS &PQR • Preparing ITP & NDT Procedure • Welder Qualification • QA/QC Procedure Preparation • QA Internal /External Audit • Third Party / NDT Co-Ordinating • Test Pack Co-Ordination • Participate in Internal Audit of QMS and Safety (QA-HSE) • GRE/GRVE/GRP/Rubber lining • In-Service inspection of Piping/All Types of Valves/Vessels/Columns and Tanks. • Participate in Risk Assessment, Job Safety Analysis and safety relevant document preparation Address: S/o: C. Murugesan, Door No. - 4/276, T-Keeranur Post, Labbaikudikadu (via), Kunnam (TK), Perambalur (DT), Pin – 621108, Tamilnadu, India Marital Status: Married Date Of Birth : 20 July 1981 Pass port No. : K 0720141 Valid Qatar Driving License Page 1 of 5
  • 2. CV - M. THIRUVELAPPAN POST APPLIED : LEAD QA/QC ENGINEER Email: vaira_velu1981@yahoo.com Mobile: +97433454376 PR O F E S S I O N A L EX P E R I E N C E • Madina Group • Lead QA/QC Engineer • July 2014 to Till Date • QNFS • QA/QC Coordinator • January 2011 to July 2014 • Japan Gas Corporation • Senior QA/QC Inspector • December 2007 to December 2010 • NDT Corrosion Control Services • QA/QC Plant Inspector • March2006 to September2007 • Scan star NDT services • Inspection Engineer • October 2004 to January 2006 • B. H. E. L. (WRI) • Apprenticeship Training • October 2003 to September 2004 • Scanstar NDT services • Trainee (Inspection Engineer ) • June2001 to September 2003 PR O F E S S I O N A L EX P E R I E N C E A N D AC H I E V E M E N T S From: July 2014 to Till Date Employer: Madina Group Project: Qatar Shell GTL Limited, World’s largest Gas to Liquid project Responsibility: As a Lead QA/ QC Engineer performing and maintaining Audit, Inspection plan, Leading the inspection team From: January 2011 to July 2014 Employer: QNFS – Qatar National Facility Services (JV between Fluor and Trags Qatar) Project: Qatar Shell GTL Limited, World’s largest Gas to Liquid project Responsibility: As a QA/ QC Co-Ordinator performing Maintenance Inspection activities. From: December 2007 to December 2010 Employer: Japan Gas Corporation,(Saudi Arabia & Qatar) Projects: 1) Qatar Shell GTL Limited, World’s largest Gas to Liquid project. 2) Rabigh Olefins Plant Project, Kingdom of Saudi Arabia. Responsibility: As a Senior QA/ QC Inspector performing Inspection activities during execution of the above EPCM projects. From: March2006 to September2007 Employer: NDT Corrosion Control Services, Abudhabi. Projects: Various in and around Abudhabi Responsibility: As a Third party Plant Inspector performing Inspection activities during shutdown and turnarounds for Oil & Petrochemicals, Offshore & Onshore platforms and projects for clients like Abu Dhabi Polymer Company limited Borouge, ADCO, GASCO, ADNOC and TAKREER. From: October 2004 to January 2006 Employer: Scan star NDT services, Chennai- INDIA Project: Various Responsibility: As a Inspection engineer performing Inspection activities during shutdown and turnarounds for Oil & Gas refineries, Petrochemicals, Offshore & Onshore platforms and various projects for clients in India. From: October 2003 to September 2004 Employer: B. H. E. L. Tiruchirapalli- INDIA, A leading power & nuclear boiler manufacturing company Project: Apprenticeship Training (WRI) Address: S/o: C. Murugesan, Door No. - 4/276, T-Keeranur Post, Labbaikudikadu (via), Kunnam (TK), Perambalur (DT), Pin – 621108, Tamilnadu, India Marital Status: Married Date Of Birth : 20 July 1981 Pass port No. : K 0720141 Valid Qatar Driving License Page 2 of 5
  • 3. CV - M. THIRUVELAPPAN POST APPLIED : LEAD QA/QC ENGINEER Email: vaira_velu1981@yahoo.com Mobile: +97433454376 Responsibility: As an Apprenticeship Training in BHEL- WELDING RESEARCH INSTITUTE an Authorized member of American Welding Society Educational Institution Member. Apprenticeship Training (WRI) From: June2001 to September 2003 Employer: Scan star NDT services, Chennai- INDIA Project: Various Responsibility: As a Trainee Inspection engineer performing Inspection activities during shutdown and turnarounds for Oil & Gas refineries, Petrochemicals, Offshore & Onshore platforms and various projects for clients in India. JOB EXPOSURE • Attending daily and weekly review meetings with Client (EPCM/PMT) and set strategy for achieving milestones, Coordinate with other Process functional areas for Plant Integrity / Safety issues. Review / record Man hours spent on Inspection and related activities. Add value to agreed KPI’s. • Preparing and providing awareness training and schedule against client specification of QA (Flawless/FPD) areas, • Involving FPD (Flawless project Delivery) walkdown, reporting and leading the project execution team • Preparing QA/QC Procedure, Organization Chart, Forms according to client / project specification, • Preparing ITP, QA/QC procedure for Dual Lamination ( UPVC-GRVE) pipe welding and lamination activities, • Expertise in Flawless system implementation, • Familiar with prepare corrective and preventive action as per root cause analysis output, • Familiar with Quality Control Tools, Management and Planning, Process Improvement and Lean Tools, • Expertise in Prepare/Conduct Internal audit of Quality and Safety, Participate in risk assessment, JHA analysis. • Expertise in Audit report preparation, Handling of NCR/ Correction, CA & PA as per ISO Standards and all QA related areas, • Providing in-class and practical training for QA/QC related subject such as bolt torqueing, PQP and other project specific requirements • Familiar with Management of Change Process (MOC), Plant change (PC) and significance of other documentations like Work packs ,Asset Integrity and Reliability Management program tools and Techniques such as Quantitative Risk Assessment (QRA), Facilitate Lessons learnt, Root Cause Analysis (RCA), Root Cause Failure and Analysis (RCFA). Address: S/o: C. Murugesan, Door No. - 4/276, T-Keeranur Post, Labbaikudikadu (via), Kunnam (TK), Perambalur (DT), Pin – 621108, Tamilnadu, India Marital Status: Married Date Of Birth : 20 July 1981 Pass port No. : K 0720141 Valid Qatar Driving License Page 3 of 5
  • 4. CV - M. THIRUVELAPPAN POST APPLIED : LEAD QA/QC ENGINEER Email: vaira_velu1981@yahoo.com Mobile: +97433454376 • Ensure contractor’s compliance to Company mandated requirements, Scope of works and assure all Technical documents relative to Plant integrity are in current status and a good document control system is in place with inspection history. • Expertise in Interpreting Client specifications and other international Code/Standards, • Incoming Inspection of Raw materials, Consumables, Non consumables, Ensuring material traceability and Review of Inspection reports, Test certificates, Calibration certificates as applicable. • Inspection / Supervision and coordination of all external, on-stream and shutdown (Internal) inspection team of Integrity inspectors, multi-disciplined NDT personnel to complete the inspection program of process Piping, Equipment’s, Column, all types of pressure vessel (including heat exchangers) and Tanks. • Preparation / Review of ITP (method of repair procedure) and NDT Procedures based against client scope for In-service and Construction of process Piping, Equipments, Column, all types of pressure vessel (including heat exchangers) and Tanks • Preparation of shutdown inspection advice notes and inspection reports with all findings, abnormalities and repair recommendations. Assist in preparation of yearly estimates of work required, for inclusion in the division's budget proposals. • Identifying areas of special concern and deterioration (e.g., dead legs, injection points, buried piping, corrosion under insulation (CUI), erosion & other types of corrosion), Reviewing of NDT reports and corrosion analysis (remaining service life calculation based on corrosion rate) and Preparation of inspection procedures to follow-up their resolution to improve Plant integrity. • Welding Procedure Qualification, Review of Welding Procedure Specification to requirements, Welder qualification witness and review of Welder qualification records and Welder performance. Familiar with destructive testing requirements (Tensile, Impact, Bend and Chemical analysis).Familiar with various welding process like – SMAW, GTAW, SAW. • Preparation of WPS and witness qualification and testing to code/client requirements • Review Hose/Flex history and verify / record valve traceability details, witness Hose testing according to client’s specification, • Improvements in the preventive maintenance(in-service) NDT planning, • Conduct final walk-down punch-listing prior to release for Hydro or Pneumatic testing and Witnessing the test of process Piping, Equipments, Column, all types of pressure vessel (including heat exchangers) and Tanks. ( Construction and Maintenance ) • Expertise in calculating corrosion rate/ remaining life (TML’s) and accordingly fix the inspection (External, Internal and On-stream) of process Piping, Equipments, Column, all types of pressure vessel (including heat exchangers) and Tanks. • Familiar with Inspection of installation (Construction) and repair (Maintenance) in process Piping, Equipments, Column, all types of pressure vessel (including heat exchangers) and Tanks. Address: S/o: C. Murugesan, Door No. - 4/276, T-Keeranur Post, Labbaikudikadu (via), Kunnam (TK), Perambalur (DT), Pin – 621108, Tamilnadu, India Marital Status: Married Date Of Birth : 20 July 1981 Pass port No. : K 0720141 Valid Qatar Driving License Page 4 of 5
  • 5. CV - M. THIRUVELAPPAN POST APPLIED : LEAD QA/QC ENGINEER Email: vaira_velu1981@yahoo.com Mobile: +97433454376 • Raw material Inspection of non-metallic piping – GRP/FRP, Review test certificates of fibre glass materials for reactivity, glass fibre test, transition temperature values of resin, witness mechanical tests axial tensile, hoop, stiffness, hardness. Perform in process inspection butt wrap, adhesive and spigot joints. • Prepare and review the ITP for Non-Metallic piping such as PVC-U, GRVE and GRE Piping, • Inspection of non-metallic piping welding / lamination • Review of painting specifications, blasting and painting procedures, materials receipt inspection and verification. Inspection/Supervision of surface preparation and painting works of piping systems etc for compliance with Health, Safety & Quality requirements in accordance with project specification. Conversant with inspection techniques such as surface cleanliness/profile check, chloride test, WFT & DFT Checks, Adhesion test, MEK Test, Holiday detection as per the industry standards. Identifying coating defects during and after application of coating systems and recommending corrective actions complying with approved repair procedure established in accordance with recommendations of the manufacturer and the coating procedure. • Inspection of flange face and Witnessing of Tightening (Torquing and Tensioning) of process Piping, Equipments, Column, all types of pressure vessel (including heat exchangers) and Tanks manwayz/nozzle. • Review valve test history and verify / record valve traceability details, witness valve testing (Pressure Safety Valve and Isolation ) including Backseat, Low/High Pressure closure test, Pop-Test, Dirty test and Leak test ( by Bubble ) • Witnessing/Review test history of Flex/Hose hydro test as per client spec’s • Expertise in Verification of all NDE Report (Include RT film) • Familiar with On-stream Thermographic and Boroscopic Inspection of process Piping, Equipments, Column, all types of pressure vessel (including heat exchangers) and Tanks. ( Construction and Maintenance ) • Involving inspection activities on surface preparation and Coating application, • Cathodic protection and lining inspection of tanks and Piping in construction and in- service plant, • Expertise in understanding of Plant Plot Plan and Isometric Drawing and all types of Reference drawings. • Residual life Assessment (RLA), Weldability testing including Diffusible hydrogen measurement as per the code of ISO and AWS, • Delta ferrite measurement in weld pads as well forged components, metallurgical testing sample preparation for (RLA, Optical Microscope and Scanned Electron Microscope –SEM), • Experienced in all types of welding equipment like laser beam, electron beam, TIG, MIG, MAG, FCAW, SMAW, Resistance Welding and Friction Welding, • Moisture content testing in E-7018 types of electrode, Address: S/o: C. Murugesan, Door No. - 4/276, T-Keeranur Post, Labbaikudikadu (via), Kunnam (TK), Perambalur (DT), Pin – 621108, Tamilnadu, India Marital Status: Married Date Of Birth : 20 July 1981 Pass port No. : K 0720141 Valid Qatar Driving License Page 5 of 5
  • 6. CV - M. THIRUVELAPPAN POST APPLIED : LEAD QA/QC ENGINEER Email: vaira_velu1981@yahoo.com Mobile: +97433454376 • Raw material Inspection of non-metallic piping – GRP/FRP, Review test certificates of fibre glass materials for reactivity, glass fibre test, transition temperature values of resin, witness mechanical tests axial tensile, hoop, stiffness, hardness. Perform in process inspection butt wrap, adhesive and spigot joints. • Prepare and review the ITP for Non-Metallic piping such as PVC-U, GRVE and GRE Piping, • Inspection of non-metallic piping welding / lamination • Review of painting specifications, blasting and painting procedures, materials receipt inspection and verification. Inspection/Supervision of surface preparation and painting works of piping systems etc for compliance with Health, Safety & Quality requirements in accordance with project specification. Conversant with inspection techniques such as surface cleanliness/profile check, chloride test, WFT & DFT Checks, Adhesion test, MEK Test, Holiday detection as per the industry standards. Identifying coating defects during and after application of coating systems and recommending corrective actions complying with approved repair procedure established in accordance with recommendations of the manufacturer and the coating procedure. • Inspection of flange face and Witnessing of Tightening (Torquing and Tensioning) of process Piping, Equipments, Column, all types of pressure vessel (including heat exchangers) and Tanks manwayz/nozzle. • Review valve test history and verify / record valve traceability details, witness valve testing (Pressure Safety Valve and Isolation ) including Backseat, Low/High Pressure closure test, Pop-Test, Dirty test and Leak test ( by Bubble ) • Witnessing/Review test history of Flex/Hose hydro test as per client spec’s • Expertise in Verification of all NDE Report (Include RT film) • Familiar with On-stream Thermographic and Boroscopic Inspection of process Piping, Equipments, Column, all types of pressure vessel (including heat exchangers) and Tanks. ( Construction and Maintenance ) • Involving inspection activities on surface preparation and Coating application, • Cathodic protection and lining inspection of tanks and Piping in construction and in- service plant, • Expertise in understanding of Plant Plot Plan and Isometric Drawing and all types of Reference drawings. • Residual life Assessment (RLA), Weldability testing including Diffusible hydrogen measurement as per the code of ISO and AWS, • Delta ferrite measurement in weld pads as well forged components, metallurgical testing sample preparation for (RLA, Optical Microscope and Scanned Electron Microscope –SEM), • Experienced in all types of welding equipment like laser beam, electron beam, TIG, MIG, MAG, FCAW, SMAW, Resistance Welding and Friction Welding, • Moisture content testing in E-7018 types of electrode, Address: S/o: C. Murugesan, Door No. - 4/276, T-Keeranur Post, Labbaikudikadu (via), Kunnam (TK), Perambalur (DT), Pin – 621108, Tamilnadu, India Marital Status: Married Date Of Birth : 20 July 1981 Pass port No. : K 0720141 Valid Qatar Driving License Page 5 of 5