working in Chlor alkali plant as a control room operator, erection and commissioning done in Abudhabi bipolar memebrane

1. CURRICULAM VITAE
SureshKumar Muthuramalingam
Mobile Abudhabi: +971 527868892
Mobile India:+91 8015881462
E-Mail:msksureshswc@gmail.com
Skype ID : sureshrmrl
CAREER OBJECTIVE
Seeking to be an excellent Process Plant Operator/Control Room Panel Operation in the
field of process engineering, where I have a very good academic background related to all topics,
specifications and considerations which related to this field where, I 'm interested and where I
like to achieve my ambitions.
EXECUTIVE SUMMARY
 Result Oriented Professional Possessing Over More Than 7 Years of operational experience
as Control Room Operator & Field Operator in Chlor Alkali Plant in Abudhabi.
 Including Physical Inspection of all Equipment’s, Coordinating with Plant Activities and
Preparing Equipment’s for Maintenance. Preparing and Issuing Permits [cold/hot work],
Reviewing Events of Previous Shift Outgoing Lead Operators. Following Fire and Safety
Regulations. Maintaining Quality in Operation and Products
 Well versed in Troubleshooting, hole plant startup and shutdown and all units like HCL,
Caustic evaporation. Emergency Shut Down, House Keeping, Erection & Commissioning
activities.
 Fair knowledge of written and spoken English. Ability to communicate clearly and
concisely
PROFESSIONAL & ACADEMIC QUALIFICATION
S.No Examination passed Year of passing
1. B. Tech Chemical Engineering April – 2016
2. Diploma in Petrochemical Engineering April – 2011
3. Diploma in AUTO CADD (2D&3D) June – 2011
PROFESSIONAL EXPERIENCE
S.No NAME OF THE COMPANY DESIGNATION EXPERIENCE
1.
Al-kout Industrial Projects.Co
(AIP)Safewater Chemicals
ICAD Abudhbai – UAE
CONTROL ROOM
OPERATOR CUM
PLANT OPERATOR
JAN 2013 TO
PRESENT TILL
DATE
2.
Tamilnadu Petroproducts Ltd. (TPL)
Heavy Chemical Division (HCD) (SPIC)
Chennai – INDIA
JUNIOR ENGINEER
JULY 2011 To
JAN2013
3.
Novar India Ltd., “Honeywell Groups”
(MNC) Chennai – INDIA
PROCESS OPERATOR
SEP 2005 To
MAY 2008
Al-Kout Industrial Projects. Co (AIP) (SafeWater Chemicals) - Abudhabi
From January 2013 to Present Till Date
Position: Console Operator (Control Room Operator Cum Plant Operations)
Employer Profile: Al-kout Industrial project. Co, Abudhabi is an ISO 9000 & ISO 14001
certified, continuous process industry with automated and semi automated control systems.
Single Double Pack Electrolyser fully Controlled in DCS, SCADA & PLC.

2. Key Skills: Chlorine, Hydrogen, Caustic evaporator, HCL, Sodium Hypochlorite, Utilities.
Hole Chlor Alkali plant Commissioning, Primary & secondary Brine, Double Pack
Electrolyzes Assembling and Dismantling,
TAMILNADU PETRO PRODUCTS LIMITED (TPL) INDIA, HEAVY CHEMICAL DIVISION (HCD)
From July 2011 to January 2013
Position: Plant Operator
Employer Profile: TPL is an ISO 9000 & ISO 14001 certified, continuous process industry with
fully automated (Distributed Control System) and semi automated control systems (165TPD)
Key Skills: Chlorine Liquifaction & Hydrogen Bottling, HCL, Fusion Plant, Utilities Etc.,
Responsibilities during Pre-Commissioning & Commissioning stage In (AIP)
As per P & Id’s Mechanical check of lines, Pressure testing of pipelines by pneumatic and
Hydraulic methods
Assembly of Electrolyzer problem identify, Trouble shooting and etc.,
Flushing of pipelines by Conventional methods such as water flushing, Air blowing.
Solo run of motors, Trial run of all types pumps and Compressors
Prepared a punch list of construction completion, Ready for startup unit
Instrument loop checking, function test of heaters, compressors.
Pre-commissioning procedure review & chemical cleaning.
Responsibilities After Commissioning In (AIP)
Start up & Shutdown activities, normal operation control, operation trouble shooting and
maintenance activities.
Taking regular rounds of unit to ensure safe operation of the unit
Recording and reporting of field parameter to Shift Supervisor
All activities in area, including, but not limited to, operation of the equipment, preparation for
maintenance, preventative maintenance activities, monitoring equipment, minor maintenance,
other routine duties
Sampling, Updating Checklist, Housekeeping
Ensuring strict compliance with safety procedure, work permit procedure.
Updating Checklists periodically for Safety Audit
Maintain the record for the future/past shutdown job.
DCS OPERATING PARAMTERS TO MONITOR & TROUBLE SHOOTING
 Circuit Voltage & Average Voltage
 Current
 Feed Brine & Feed Caustic Temperature & Flow Rate
 Feed Caustic dilution water
 Chlorine & Hydrogen header pressure
 Differential pressure
 Feed Brine & Feed Caustic Concentration
 Feed Brine Hardness
 Exit Caustic Temperature, Concentration & Flow Rate
 Exit Brine Temperature, PH & Concentration
 Blower Suction, Vacuum Pressure & Temperature
 Acid Addition & Caustic & Bi sulphate Dozing
 Water feed Conductivity
 Ion Exchange Column
EXPERIENCE IN
 BRINE HOUE
 IEM cell house
 FUSION PLANT/CAUSTIC SODA PLANT

3.  Hydrogen blowers
 Hydrogen bottling plant
 Hydrogen gas compressors
 Chlorine liquefaction Plant
 Chlorine bottling plant
 Compressor house (off gas)
 HCL Burner Units
 Caustic Evaporation
 Hypochlorite Unit
 Pump house
 Chiller units
 Heat exchangers
 Control panel operation
 DM unit
 Water Treatment Unit
 Fire Water Pump House
 Utility Unit
 Boiler house
BRINE HOUSE
 Monitoring & controlling the brine concentration, hardness, turbidity etc, mixing reactors
sample analyzing, clarifier sample analyzing, Anthracite filters backwashing, polishing
filters precoating.
IEM CELL HOUSE
 Monitoring the individual cell voltage and analysis the header gas to found oxygen,
hydrogen, carbon dioxide content by using orsat analysis.
 Check the flow and concentration of feed brine, depleted brine, recycle caustic, product
caustic, etc.,
FUSION PLANT/CAUSTIC SODA PLANT
 Operating furnace, heat transfer salt pump, caustic soda pumps 48%, 56%,78%,98%,
vacuum pump, Rising film evaporator, pre concentrator, final concentrator, flaker drum.
 Monitoring and controlling the feed caustic flow RFE, PC vacuum, Final concentrator heat
transfer salt flow, temperature, hydrogen flow, F.O. flow, furnace coil temperature, flue gas
flow, temperature.
 And controlling the purity of the product caustic.
HYDROGEN BLOWER/CHLORINE BLOWER
 Operating the hydrogen blower and monitoring hydrogen flow to the boiler house, Hot Oil
furnace, PROCESS FURNACE.
 In this one HYDROGEN GAS HOLDER (water seal) for maintain the suction pressure of the
blower. Operating chlorine blowers and supply the chlorine feed to liquefaction section,
Freon as refrigerant.
HYDROGEN GAS COMPRESSORS/HYDROGEN BOTTLING PLANT
 Operating hydrogen GAS COMPRESSORS (reciprocating type-vertical) for bottling the
hydrogen in cylinders and manifold trucks in a pressure of 150 kg/cm2.
 The compressors capacity is 1000 m3/hr and other is 250 m3/hr.
CHLORINE GAS COMPRESSORS/LIQUID CHLORINE BOTTLING PLANT
 The dry chlorine feed to liquefaction section Shell and Tube, Freon as refrigerant.
 The liquid chlorine is stored in storage bullets according to pressure.
 Liquid chlorine is pressurized in storage bullet and filled in chlorine tonner.

4. COMPRESSOR HOUSE
 Operating the hydrogen Compressors LP and HP for supplying fuel to the hot oil furnace,
Instrument air compressors (reciprocating type –single and multistage),liquid ring
compressors, ammonia unloading compressors.
PUMPS
 Having experience in Operating centrifugal pumps (single and multistage impellers),piston
pumps, metering pumps, plunger pumps, screw pumps, vaccum pumps, ejectors, jockey
pumps.
HEAT EXCHANGERS
 Having experience in operating cooler, chiller, condensers, Heat exchangers like plate type,
double pipe, shell and tube (single and multi pass) exchangers and its change over.
CONTRONAL PANEL OPERATION
 Conversant in handling of all types of Control Panel, Central Control Panel, Local Control
Panel. Various types of valves PCV, LCV, FCV, TCV, FIC, LIC, SHUT OFF VALVES.
COOLING TOWERS
 Cooling Towers maintenance, Monitoring the cooling Water sump level, Maintain the ph of
cooling water, acid dosing, chemical dosing, continuous blow down, make up water.
 Operating the cooling water pumps and its change over, Fans change over and analysis the
performance of the cooling towers and enters the data on the SAP.
SAFETY
 Having experience in operating firefighting equipments like DCP,FOAM,CO2 STEAM
QUANCHING,SCBA,PPE,ONLINE AIR MASK and water firefighting system like connecting
couplings(male, female) and also trained in industrial first aid.
UTILITIES
 Having experience in DM WATER PLANT, RO using resins and its regeneration, Fire water
system-operating jockey pumps, Effluent Treatment Unit, Raw water pit, Operating Process
water pumps and its change over.
RESPONSIBILITY
 Mointoring the hole chlor alkali plant in DCS, SCADA & PLC
 Make regular routine checkup of all equipment and units to ensure that they are
functioning correctly in accordance with standard operation procedure.
 Report all equipment and instrument defects and leaks immediately to my officers and
take possible corrective action.
 Check and record in the plant log sheet each and every hour.
 Start, check and stop pumps locally according to instruction.
 Check the water and hydrocarbon interface level in Separator, Sump tank
 To take the reading from the separator and reactor.
 Maintain good House Keeping as per HSE information
 Initiate and lead firefighting and other emergency action
 Enter the daily shift works and reports on SAP
DECLARATION
I hereby declare that all statements made in the application are true, complete and
correct to the best of my knowledge and belief.
Thanking you
Yours Faithfully
(M. Suresh kumar)