Ohm’s Law
Kirchhoff's current law (1st Law)
The current flowing into a junction must be equal to
current flowing out of it.
Kirchhoff's voltage law (2nd Law)
The sum of all voltages around any closed loop in a
circuit must equal zero.
The document provides an overview of circuit breakers, including:
1) Circuit breakers sense overcurrent, measure its magnitude, and trip in a timely manner to prevent damage. They can be manually reset once a fault is cleared.
2) Key components include the frame, contacts, arc chute assembly, operating mechanism, and trip unit.
3) The trip unit senses overloads and short circuits and triggers the operating mechanism to open the contacts.
Industrial electrician coursr book soft copy Ramesh Meti
The document provides safety guidelines for industrial electricians, including proper lifting techniques, electrical safety measures like using insulated tools and protective equipment, and procedures for handling electrical fires and providing first aid to electrocuted persons. It also covers basics of electricity, electrical circuits, wiring, motors, transformers, maintenance and other topics relevant to working as an industrial electrician.
Electrostatic Discharge (ESD) Protection for a Laser Diode Ignited Actuator Tsuyoshi Horigome
This document summarizes a report on developing an electrostatic discharge (ESD) protection circuit for a laser diode ignited actuator. The protection circuit uses a transient voltage suppressor to clamp the voltage from ESD pulses and reduce current flow through the laser diode. Testing showed the protection circuit prevented laser diode failures from ESD pulses equivalent to a severe human body discharge. The protection circuit design allows compatibility with different firing systems without redesign.
This document provides safety instructions and an overview of the contents for the ACS 800 CraneDrive Control Firmware Manual. It outlines warnings to avoid danger from high voltages and electrostatic discharge. It also describes the general safety instructions for working with the ACS 800 frequency converter. The document then provides an introduction to the manual and describes the CraneDrive programming, control panel, and panel operation.
The document describes a laser security system and magnetic security system project. It includes:
1. A list of group members and introduces the security system project.
2. An overview of the components of a laser security system - a laser, detector, and sensing electronics.
3. A description of how a magnetic switch works using a magnet to turn a circuit on/off.
3. Details about the advantages of the security systems, their costs, power sources, and ease of use.
This document is the user manual for SAMI GS frequency converters ranging from 2.2 to 75 kW. It provides instructions for installation, start-up, operation, fault tracing and service. Safety is the top priority, so instructions are given to only allow competent electricians to perform the electrical installation. The manual describes the components and functions of the frequency converter, including the control panel, parameter settings, and fault diagnostics. Tables are included specifying technical details like voltage ratings, current ratings and motor power for each converter type.
600v Medium Voltage Transformer Fuses for Circuit ProtectionGreg Carter
Medium voltage fuse sizing for power distribution transformers above 600V is complex due to factors like inrush current during energization. The document discusses seven key factors to consider when selecting fuses for transformer protection, including fuse voltage and current ratings, withstand of inrush and overloading, and coordination with other protective devices. Proper fuse selection requires understanding application requirements and consulting engineers.
Service Solahart (021) 99316735 cempaka putih Kami Dari CV.DAVITAMA Menyediakan Jasa Perbaiakan Pemanas Air Solahart Solar Water Heater Tenaga Matahari Solahart Super L Series - Solahart L Series - Free Heat Gold KF-JBT - Handal ECO Ditangani teknisi berpengalaman selama puluhan tahun
OFFICE Support
Butuh informasi solahart detail mengenai produk kami? Kami melayani service, penjualan, spare part, juga melayani para member kontraktor yang ingin menjual produk kami kepada konsumen mereka. Kami juga melayani pelayanan GARANSI bagi setiap konsumen yang mendapat masalah tentang problem produk SOLAHART. Hubungi Teknisi Atau Marketing Consultan kami segera..!! CV Davi Natama
Solar Water heater Tenaga Matahari adalah sebuah alat yang berfungsi sebagai pemanas air. Water heater banyak digunakan di hotel, apartemen , rumah susun , dan perumahan. Khususnya di dataran tinggi , water heater hampir dimiliki oleh setiap rumah karena cuaca atau iklim yang dingin Sebuah pemanas air tenaga matahari (Solar Water Heater) dapat menjadi solusi yang tepat untuk rumah anda. Jika anda frustrasi dengan biaya listrik rumah anda, mungkin sudah saatnya untuk menjangkau solusi energi yang lebih efisien. Anda bisa mendapatkan pemanas air lain yang jauh lebih efisien daripada yang anda miliki. Tenaga matahari tersedia melimpah tak terbatas untuk anda, ini solusi yang memberi manfaat untuk Anda
The document provides an overview of circuit breakers, including:
1) Circuit breakers sense overcurrent, measure its magnitude, and trip in a timely manner to prevent damage. They can be manually reset once a fault is cleared.
2) Key components include the frame, contacts, arc chute assembly, operating mechanism, and trip unit.
3) The trip unit senses overloads and short circuits and triggers the operating mechanism to open the contacts.
Industrial electrician coursr book soft copy Ramesh Meti
The document provides safety guidelines for industrial electricians, including proper lifting techniques, electrical safety measures like using insulated tools and protective equipment, and procedures for handling electrical fires and providing first aid to electrocuted persons. It also covers basics of electricity, electrical circuits, wiring, motors, transformers, maintenance and other topics relevant to working as an industrial electrician.
Electrostatic Discharge (ESD) Protection for a Laser Diode Ignited Actuator Tsuyoshi Horigome
This document summarizes a report on developing an electrostatic discharge (ESD) protection circuit for a laser diode ignited actuator. The protection circuit uses a transient voltage suppressor to clamp the voltage from ESD pulses and reduce current flow through the laser diode. Testing showed the protection circuit prevented laser diode failures from ESD pulses equivalent to a severe human body discharge. The protection circuit design allows compatibility with different firing systems without redesign.
This document provides safety instructions and an overview of the contents for the ACS 800 CraneDrive Control Firmware Manual. It outlines warnings to avoid danger from high voltages and electrostatic discharge. It also describes the general safety instructions for working with the ACS 800 frequency converter. The document then provides an introduction to the manual and describes the CraneDrive programming, control panel, and panel operation.
The document describes a laser security system and magnetic security system project. It includes:
1. A list of group members and introduces the security system project.
2. An overview of the components of a laser security system - a laser, detector, and sensing electronics.
3. A description of how a magnetic switch works using a magnet to turn a circuit on/off.
3. Details about the advantages of the security systems, their costs, power sources, and ease of use.
This document is the user manual for SAMI GS frequency converters ranging from 2.2 to 75 kW. It provides instructions for installation, start-up, operation, fault tracing and service. Safety is the top priority, so instructions are given to only allow competent electricians to perform the electrical installation. The manual describes the components and functions of the frequency converter, including the control panel, parameter settings, and fault diagnostics. Tables are included specifying technical details like voltage ratings, current ratings and motor power for each converter type.
600v Medium Voltage Transformer Fuses for Circuit ProtectionGreg Carter
Medium voltage fuse sizing for power distribution transformers above 600V is complex due to factors like inrush current during energization. The document discusses seven key factors to consider when selecting fuses for transformer protection, including fuse voltage and current ratings, withstand of inrush and overloading, and coordination with other protective devices. Proper fuse selection requires understanding application requirements and consulting engineers.
Service Solahart (021) 99316735 cempaka putih Kami Dari CV.DAVITAMA Menyediakan Jasa Perbaiakan Pemanas Air Solahart Solar Water Heater Tenaga Matahari Solahart Super L Series - Solahart L Series - Free Heat Gold KF-JBT - Handal ECO Ditangani teknisi berpengalaman selama puluhan tahun
OFFICE Support
Butuh informasi solahart detail mengenai produk kami? Kami melayani service, penjualan, spare part, juga melayani para member kontraktor yang ingin menjual produk kami kepada konsumen mereka. Kami juga melayani pelayanan GARANSI bagi setiap konsumen yang mendapat masalah tentang problem produk SOLAHART. Hubungi Teknisi Atau Marketing Consultan kami segera..!! CV Davi Natama
Solar Water heater Tenaga Matahari adalah sebuah alat yang berfungsi sebagai pemanas air. Water heater banyak digunakan di hotel, apartemen , rumah susun , dan perumahan. Khususnya di dataran tinggi , water heater hampir dimiliki oleh setiap rumah karena cuaca atau iklim yang dingin Sebuah pemanas air tenaga matahari (Solar Water Heater) dapat menjadi solusi yang tepat untuk rumah anda. Jika anda frustrasi dengan biaya listrik rumah anda, mungkin sudah saatnya untuk menjangkau solusi energi yang lebih efisien. Anda bisa mendapatkan pemanas air lain yang jauh lebih efisien daripada yang anda miliki. Tenaga matahari tersedia melimpah tak terbatas untuk anda, ini solusi yang memberi manfaat untuk Anda
This document provides safety precautions and servicing instructions for an LG LED LCD TV chassis (model 42LT360C). It contains contents, safety precautions, servicing precautions, specifications, adjustment instructions, troubleshooting guide, block diagram, exploded view, and schematic circuit diagram sections. The safety precautions section warns that special safety parts in the chassis must be replaced with the same components and not modified. The servicing precautions section provides guidelines for working with electrostatically sensitive devices, soldering, and repairing circuit boards.
This document discusses arc flash hazard calculations and their importance for electrical safety. It outlines OSHA and NFPA regulations requiring employers to identify electrical hazards and protect workers through appropriate personal protective equipment. Key steps in performing an arc flash hazard analysis include short circuit, protective device coordination, and arc flash studies to determine incident energy levels and necessary PPE based on NFPA tables. Warning labels communicating these hazards must be applied to electrical equipment.
Catalog thiết bị đóng cắt Fuji Electric - Fuji BC Series MCB
*********************************************************************
CTY TNHH HẠO PHƯƠNG - Nhà phân phối chính thức các thiết bị điện công nghiệp và tự động hóa của hãng FUJI ELECTRIC JAPAN tại Việt Nam
Xem chi tiết các sản phẩm Fuji Electric tại
http://haophuong.com/b1033533/fuji-electric
ABB are a leading manufacturer of medium voltage (MV) fuses used as main or back up protection elements of systems and apparatus. Fuses (commonly recognized as High Voltage Fuses) are classified as current limiting and non-current limiting (expulsion).
ABB fuses are designed based on wide application experience coming from designing of electrical protection in medium voltage systems and coordination with ABB products where fuses are applicable (air and SF6 insulated switchgears with load break switches, distribution transformers and contactors).
ABB MV HV medium-high voltage fuses protect distribution transformers, motors, switchgear and capacitor banks against overload currents - ABB MV-HV fuses can operate as sole devices or can be combined with air/SF6 insulated switch disconnectors. T&D distribute ABB medium voltage fuses for safe protection of 3.3kV, 6.6kV, 7.2kV, 11kV, 12kV 15kV, 20kV, 22kV, 24kV, 33kV, 36kV and 42kV cable systems.
This document summarizes Chapter 42 of the IEE Wiring Regulations 17th Edition Part 4 on protection against thermal effects. It covers 3 sections: 420.1-3 on the scope and general requirements, 421 on protection where fire is caused by electrical equipment, and 422 on precautions where there is a particular risk of fire. Section 420 outlines the general safety measures required to protect people, property, and livestock from harmful thermal radiation, ignition of materials, fire propagation, and failure of safety services from electrical equipment. It notes applicable statutory fire protection requirements. Section 421 discusses requirements for electrical equipment to not present fire hazards from heat or sparks and comply with standards. Section 422 covers precautions required in locations with fire risks from
Dewalt dw682 k biscuit joiner- joiner manualNhư Bình
This instruction manual provides safety instructions and an overview of how to use a DEWALT plate joiner tool. It discusses keeping the work area clean and well-lit, avoiding electric shock by not using the tool in wet conditions or modifying the plug. Personal safety precautions include wearing eye protection and avoiding accidental starting of the tool. It also provides an overview of the plate joiner tool, describing its function of cutting slots for wooden dowels to join wood pieces and adjustments that allow for different biscuit joint configurations.
This document outlines a laser security system project, including an introduction, block diagram, component list, circuit diagram, working, advantages, disadvantages, applications, and references. The system uses a laser light source to transmit a light beam to a light dependent resistor which triggers a transistor and LED or buzzer if the beam is interrupted, providing a simple, low-cost security alert. Some advantages are that it is easy to construct, portable, provides high security, and has low power and cost requirements.
Circuit Protection Considerations for LED LightingKienan Harrison
LED lighting requires precise thermal management to prevent heat degradation and maintain optimal performance. A coordinated circuit protection strategy using devices like PolySwitch, MOVs, and PolyZen can help protect sensitive components from overcurrent, overvoltage, electrostatic discharge, and thermal runaway. These protection devices allow manufacturers to reduce costs while improving reliability and meeting various safety standards.
MSI CX61 2QC (GT 920M) manual PDF download (English) / User Guidemanualsheet
This document provides an overview and specifications for a notebook computer user manual. It includes preface information on regulations, safety instructions, and a revision history. Chapter 1 covers the notebook components, including a top-open view of the keyboard, touchpad, speakers and other features. It also provides side views showing ports and buttons. Chapter 2 introduces setting up the notebook and provides unpacking instructions, an overview of included accessories, and the notebook specifications.
The document discusses standards for motor control center design, including those established by UL, NEMA, and the National Electrical Code. It also summarizes several other organizations that develop relevant standards, such as IEEE, IEC, and ANSI. Proper overcurrent protection of motor control centers is required for safety, as it prevents equipment damage from overloads, short circuits, and ground faults.
This document proposes a laser-based security system using a laser, light dependent resistor (LDR), transistor, LED, battery, and resistors. The system works by creating a boundary with invisible laser light; if anything breaks the laser beam, the LDR resistance changes and triggers the alarm. It has applications for office, home, and shop security and can detect intruders easily while being inexpensive, lightweight, and using little power. Future work may add networking and motion sensors to improve functionality over traditional security systems.
patient monitoring using surface electromyographyMeghayu Adhvaryu
The document discusses the definition and history of wireless biotelemetry. It defines biotelemetry as the remote measurement and transmission of physiological data from a living subject to a distant receiver. This allows monitoring of patients and research subjects without restricting their movement. The document outlines some of the early uses of biotelemetry in fetal heart rate monitoring and cardiovascular research. It discusses how biotelemetry works, transmitting data via radio waves without wires. The technology has advanced, allowing for miniaturized implantable transmitters and ambulatory monitoring. Biotelemetry provides benefits for both medical research and clinical care by enabling continuous remote monitoring of vital signs and physiological signals.
This document provides details on the design and operation of an electric stun gun. It begins with an acknowledgement and abstract. It then includes a table of contents and list of figures. The main sections describe the history of stun guns, the circuit diagram and operating principle, materials used in the design such as resistors and transformers, timer circuit details, stun gun types, design and testing procedures, and applications. The stun gun generates a high voltage electric shock through contact probes to temporarily disable a target without causing serious injury.
Catalog: mccb elcb mitsubishi electric
Beeteco.com là trang mua sắm trực tuyến thiết bị điện - Tự động hóa uy tín tại Việt Nam.
Chuyên cung cấp các thiết bị: Đèn báo nút nhấn, Relay, Timer, Contactor, MCCB ELCB, Biến tần, Van, Thiết bị cảm biến, phụ kiện tủ điện, .... Từ các thương hiệu hàng đầu trên thế giới.
www.beeteco.com @ Công ty TNHH TM KT ASTER
Số 7 Đại Lộ Độc Lập, KCN Sóng Thần 1, P. Dĩ An, Tx. Dĩ An, Bình Dương
www.facebook.com/beeteco
Tel: 0650 3617 012
DĐ: 0904 676 925
Protective relays are used to isolate faults in electrical systems and protect equipment from damage. There are different types of relays including electromagnetic, solid-state, and microprocessor-based relays. Relays are used for motor protection including overload protection, locked rotor protection, and single phase/unbalance protection. Transformer protection includes gas and temperature monitoring as well as differential and ground fault protection. Generator protection includes differential, ground fault, and negative sequence protection to prevent phase unbalancing.
This 3 page document provides an installation manual for installing a solar power system with Sharp rectangular solar modules using an SRS Mounting System. The manual covers safety precautions, points to check when selecting an installation location, system specifications, parts lists, and step-by-step installation instructions. Installers must be certified and trained on the SRS system. The system has been load tested to 50 PSF and is UL listed to standard 1703 at 1.5 times the 30 PSF design load.
This document is a user's guide for Wireshark version 1.11 that describes what Wireshark is, its features and intended purposes. It provides information on system requirements, obtaining, building and installing Wireshark on Unix/Linux and Windows systems. It also details the user interface including the main window, menus, toolbars and panes. Finally it covers capturing live network data with Wireshark including the capture interfaces and options dialog boxes.
This document provides a catalogue of products from SICAME GROUP for electrical safety. It begins by emphasizing the importance of electrical safety for professionals working in the electrical industry. The catalogue then outlines the company's commitment to supporting customers through new products designed by their teams, an updated catalogue focusing on product functions and uses, and new educational tools like guidance documents. The bulk of the document consists of the catalogue content organized into sections covering personal protective equipment, locking, signaling, low voltage test and measurement, low voltage earthing systems, low voltage live working tools, medium voltage substation equipment, medium voltage equipment, high voltage lines and switchgear equipment, and earthing connections. Each section lists and provides brief descriptions of the various safety products
MSI GP70 Leopard (GT 940M) manual PDF download / User Guidemanualsheet
This document provides an overview and specifications for a notebook computer. It includes chapters on preface, introductions, and getting started. The introductions chapter describes the notebook's external features such as the keyboard, touchpad, ports and buttons. It also provides the notebook's technical specifications. The getting started chapter provides instructions on basic operations including using the keyboard, touchpad, hard drive and optical drive. It also covers connecting external devices and replacing components.
This document provides guidance on electrical hazards and static electricity in petrochemical plants and refineries. It describes how sparks and arcs can be produced by electrical equipment and ignite flammable mixtures, potentially causing explosions or fires. Minimum ignition energies are very small, so most electrical equipment can produce sparks or arcs capable of ignition. The document emphasizes the importance of area classification and explosion-proof equipment to prevent ignition hazards from electrical systems.
This document provides an overview of electrical safety regulations and hazards for workers. It discusses common electrical hazards such as arc flashes and electric shocks. The document outlines safety measures like lockout/tagout procedures and use of personal protective equipment including gloves, face shields, and flame-resistant clothing when working with or near energized equipment. It also covers regulations for hazardous locations and proper wiring methods to protect employees from electrical injuries.
This document provides safety precautions and servicing instructions for an LG LED LCD TV chassis (model 42LT360C). It contains contents, safety precautions, servicing precautions, specifications, adjustment instructions, troubleshooting guide, block diagram, exploded view, and schematic circuit diagram sections. The safety precautions section warns that special safety parts in the chassis must be replaced with the same components and not modified. The servicing precautions section provides guidelines for working with electrostatically sensitive devices, soldering, and repairing circuit boards.
This document discusses arc flash hazard calculations and their importance for electrical safety. It outlines OSHA and NFPA regulations requiring employers to identify electrical hazards and protect workers through appropriate personal protective equipment. Key steps in performing an arc flash hazard analysis include short circuit, protective device coordination, and arc flash studies to determine incident energy levels and necessary PPE based on NFPA tables. Warning labels communicating these hazards must be applied to electrical equipment.
Catalog thiết bị đóng cắt Fuji Electric - Fuji BC Series MCB
*********************************************************************
CTY TNHH HẠO PHƯƠNG - Nhà phân phối chính thức các thiết bị điện công nghiệp và tự động hóa của hãng FUJI ELECTRIC JAPAN tại Việt Nam
Xem chi tiết các sản phẩm Fuji Electric tại
http://haophuong.com/b1033533/fuji-electric
ABB are a leading manufacturer of medium voltage (MV) fuses used as main or back up protection elements of systems and apparatus. Fuses (commonly recognized as High Voltage Fuses) are classified as current limiting and non-current limiting (expulsion).
ABB fuses are designed based on wide application experience coming from designing of electrical protection in medium voltage systems and coordination with ABB products where fuses are applicable (air and SF6 insulated switchgears with load break switches, distribution transformers and contactors).
ABB MV HV medium-high voltage fuses protect distribution transformers, motors, switchgear and capacitor banks against overload currents - ABB MV-HV fuses can operate as sole devices or can be combined with air/SF6 insulated switch disconnectors. T&D distribute ABB medium voltage fuses for safe protection of 3.3kV, 6.6kV, 7.2kV, 11kV, 12kV 15kV, 20kV, 22kV, 24kV, 33kV, 36kV and 42kV cable systems.
This document summarizes Chapter 42 of the IEE Wiring Regulations 17th Edition Part 4 on protection against thermal effects. It covers 3 sections: 420.1-3 on the scope and general requirements, 421 on protection where fire is caused by electrical equipment, and 422 on precautions where there is a particular risk of fire. Section 420 outlines the general safety measures required to protect people, property, and livestock from harmful thermal radiation, ignition of materials, fire propagation, and failure of safety services from electrical equipment. It notes applicable statutory fire protection requirements. Section 421 discusses requirements for electrical equipment to not present fire hazards from heat or sparks and comply with standards. Section 422 covers precautions required in locations with fire risks from
Dewalt dw682 k biscuit joiner- joiner manualNhư Bình
This instruction manual provides safety instructions and an overview of how to use a DEWALT plate joiner tool. It discusses keeping the work area clean and well-lit, avoiding electric shock by not using the tool in wet conditions or modifying the plug. Personal safety precautions include wearing eye protection and avoiding accidental starting of the tool. It also provides an overview of the plate joiner tool, describing its function of cutting slots for wooden dowels to join wood pieces and adjustments that allow for different biscuit joint configurations.
This document outlines a laser security system project, including an introduction, block diagram, component list, circuit diagram, working, advantages, disadvantages, applications, and references. The system uses a laser light source to transmit a light beam to a light dependent resistor which triggers a transistor and LED or buzzer if the beam is interrupted, providing a simple, low-cost security alert. Some advantages are that it is easy to construct, portable, provides high security, and has low power and cost requirements.
Circuit Protection Considerations for LED LightingKienan Harrison
LED lighting requires precise thermal management to prevent heat degradation and maintain optimal performance. A coordinated circuit protection strategy using devices like PolySwitch, MOVs, and PolyZen can help protect sensitive components from overcurrent, overvoltage, electrostatic discharge, and thermal runaway. These protection devices allow manufacturers to reduce costs while improving reliability and meeting various safety standards.
MSI CX61 2QC (GT 920M) manual PDF download (English) / User Guidemanualsheet
This document provides an overview and specifications for a notebook computer user manual. It includes preface information on regulations, safety instructions, and a revision history. Chapter 1 covers the notebook components, including a top-open view of the keyboard, touchpad, speakers and other features. It also provides side views showing ports and buttons. Chapter 2 introduces setting up the notebook and provides unpacking instructions, an overview of included accessories, and the notebook specifications.
The document discusses standards for motor control center design, including those established by UL, NEMA, and the National Electrical Code. It also summarizes several other organizations that develop relevant standards, such as IEEE, IEC, and ANSI. Proper overcurrent protection of motor control centers is required for safety, as it prevents equipment damage from overloads, short circuits, and ground faults.
This document proposes a laser-based security system using a laser, light dependent resistor (LDR), transistor, LED, battery, and resistors. The system works by creating a boundary with invisible laser light; if anything breaks the laser beam, the LDR resistance changes and triggers the alarm. It has applications for office, home, and shop security and can detect intruders easily while being inexpensive, lightweight, and using little power. Future work may add networking and motion sensors to improve functionality over traditional security systems.
patient monitoring using surface electromyographyMeghayu Adhvaryu
The document discusses the definition and history of wireless biotelemetry. It defines biotelemetry as the remote measurement and transmission of physiological data from a living subject to a distant receiver. This allows monitoring of patients and research subjects without restricting their movement. The document outlines some of the early uses of biotelemetry in fetal heart rate monitoring and cardiovascular research. It discusses how biotelemetry works, transmitting data via radio waves without wires. The technology has advanced, allowing for miniaturized implantable transmitters and ambulatory monitoring. Biotelemetry provides benefits for both medical research and clinical care by enabling continuous remote monitoring of vital signs and physiological signals.
This document provides details on the design and operation of an electric stun gun. It begins with an acknowledgement and abstract. It then includes a table of contents and list of figures. The main sections describe the history of stun guns, the circuit diagram and operating principle, materials used in the design such as resistors and transformers, timer circuit details, stun gun types, design and testing procedures, and applications. The stun gun generates a high voltage electric shock through contact probes to temporarily disable a target without causing serious injury.
Catalog: mccb elcb mitsubishi electric
Beeteco.com là trang mua sắm trực tuyến thiết bị điện - Tự động hóa uy tín tại Việt Nam.
Chuyên cung cấp các thiết bị: Đèn báo nút nhấn, Relay, Timer, Contactor, MCCB ELCB, Biến tần, Van, Thiết bị cảm biến, phụ kiện tủ điện, .... Từ các thương hiệu hàng đầu trên thế giới.
www.beeteco.com @ Công ty TNHH TM KT ASTER
Số 7 Đại Lộ Độc Lập, KCN Sóng Thần 1, P. Dĩ An, Tx. Dĩ An, Bình Dương
www.facebook.com/beeteco
Tel: 0650 3617 012
DĐ: 0904 676 925
Protective relays are used to isolate faults in electrical systems and protect equipment from damage. There are different types of relays including electromagnetic, solid-state, and microprocessor-based relays. Relays are used for motor protection including overload protection, locked rotor protection, and single phase/unbalance protection. Transformer protection includes gas and temperature monitoring as well as differential and ground fault protection. Generator protection includes differential, ground fault, and negative sequence protection to prevent phase unbalancing.
This 3 page document provides an installation manual for installing a solar power system with Sharp rectangular solar modules using an SRS Mounting System. The manual covers safety precautions, points to check when selecting an installation location, system specifications, parts lists, and step-by-step installation instructions. Installers must be certified and trained on the SRS system. The system has been load tested to 50 PSF and is UL listed to standard 1703 at 1.5 times the 30 PSF design load.
This document is a user's guide for Wireshark version 1.11 that describes what Wireshark is, its features and intended purposes. It provides information on system requirements, obtaining, building and installing Wireshark on Unix/Linux and Windows systems. It also details the user interface including the main window, menus, toolbars and panes. Finally it covers capturing live network data with Wireshark including the capture interfaces and options dialog boxes.
This document provides a catalogue of products from SICAME GROUP for electrical safety. It begins by emphasizing the importance of electrical safety for professionals working in the electrical industry. The catalogue then outlines the company's commitment to supporting customers through new products designed by their teams, an updated catalogue focusing on product functions and uses, and new educational tools like guidance documents. The bulk of the document consists of the catalogue content organized into sections covering personal protective equipment, locking, signaling, low voltage test and measurement, low voltage earthing systems, low voltage live working tools, medium voltage substation equipment, medium voltage equipment, high voltage lines and switchgear equipment, and earthing connections. Each section lists and provides brief descriptions of the various safety products
MSI GP70 Leopard (GT 940M) manual PDF download / User Guidemanualsheet
This document provides an overview and specifications for a notebook computer. It includes chapters on preface, introductions, and getting started. The introductions chapter describes the notebook's external features such as the keyboard, touchpad, ports and buttons. It also provides the notebook's technical specifications. The getting started chapter provides instructions on basic operations including using the keyboard, touchpad, hard drive and optical drive. It also covers connecting external devices and replacing components.
This document provides guidance on electrical hazards and static electricity in petrochemical plants and refineries. It describes how sparks and arcs can be produced by electrical equipment and ignite flammable mixtures, potentially causing explosions or fires. Minimum ignition energies are very small, so most electrical equipment can produce sparks or arcs capable of ignition. The document emphasizes the importance of area classification and explosion-proof equipment to prevent ignition hazards from electrical systems.
This document provides an overview of electrical safety regulations and hazards for workers. It discusses common electrical hazards such as arc flashes and electric shocks. The document outlines safety measures like lockout/tagout procedures and use of personal protective equipment including gloves, face shields, and flame-resistant clothing when working with or near energized equipment. It also covers regulations for hazardous locations and proper wiring methods to protect employees from electrical injuries.
This document is an operation manual for the CHF Series universal inverter. It contains safety precautions and instructions for installation, wiring, operation, function parameters, troubleshooting and maintenance of the inverter. The manual instructs users to read it thoroughly before use to ensure proper usage and safety. It lists the parts and terminals of the inverter and provides typical wiring diagrams. It also describes the keypad functions for controlling and monitoring the inverter. The manual provides detailed settings and applications for the inverter's parameters and functions.
Cummins onan otece transfer switch (1200 amp) service repair manualfujsjefjkskekmem
This service manual provides instructions for servicing a 1200 amp transfer switch. It describes safety precautions for working on electrical equipment and outlines the features and operation of the transfer switch. The manual includes sections on the control panel, sensors, testing procedures, troubleshooting, and removing/replacing transfer switch components.
Cummins onan otece transfer switch (1200 amp) service repair manualufdujjsjekkemme
This document provides a service manual for an OTECE 1200 Amp transfer switch. It describes the safety precautions that must be followed when working on the switch. It then provides details on the switch components, operation, and troubleshooting. The switch can be configured for utility-to-generator applications to automatically transfer load between the two power sources. It has an electronic control system and optional battery chargers. The manual describes how to operate and configure the switch using the control panel interface.
Cummins onan otece transfer switch (1200 amp) service repair manualjfksekmmdme
This service manual provides instructions for servicing a 1200 amp transfer switch. It describes safety precautions for working on electrical equipment and outlines the components, operation, and troubleshooting of the transfer switch. The manual includes sections on the control panel, electronic control system, battery charger options, operation settings, testing procedures, and maintenance of the switch assembly.
This document is a service manual for Haier LCD TV models L26F6, L32F6, and L42F6. It contains warnings for technicians, including risks of electric shock and electrostatic discharge. The manual provides specifications, diagrams, disassembly/assembly instructions, component locations, installation instructions, operation instructions, and troubleshooting steps. Safety is emphasized, including using only specified replacement parts and following regulations to avoid risks to technicians and customers.
This document provides information about an AP Series pure sine wave inverter/charger, including:
1. Electrical specifications for the inverter, charger, and other features like overload capacity, charging stages, and power saver mode.
2. Mechanical drawings and descriptions of the unit and its inputs/outputs.
3. Installation instructions and safety precautions for siting, wiring, and working with batteries.
This document provides instructions for installing and configuring an Ultra-WDR Box Network Camera. It describes the physical features of the camera including ports and buttons. It then provides step-by-step guidance on hardware installation, network connection using PoE or utility software, and software installation. Live view page functions like profile selection and control panel are explained. Device settings covered include camera, network, security, event, recording and system configuration. The manual concludes with specifications and appendices on mobile viewing.
The document provides instructions for operating an arc fusion splicer. It describes the components of the splicer, necessary items for splicing, and basic operation steps including inserting power, setting up, cleaning and cleaving fibers, loading fibers, splicing procedure, and removing spliced fiber. It also covers maintenance, menus, error messages, troubleshooting, and warranty information.
This operation manual provides instructions for safe installation and use of CHV series close loop vector control inverters, noting the inverters have features like sensorless vector control, V/F control, overload protection, and 29 fault protections; the manual should be read thoroughly before using an inverter and safety precautions followed.
The document provides an operation manual for the CHV180 series frequency inverter special for elevators. It includes:
- Safety precautions and warnings for installation and use.
- Descriptions of the inverter parts, extension cards, and dimensions.
- Instructions for unpacking, installation, wiring, operation, functions, debugging elevators, troubleshooting and maintenance.
- Details on control functions, parameters, communication protocols and technical specifications.
This document provides instructions for installing and using a 10kW hybrid PV inverter. It includes sections on safety warnings, an overview of included parts, instructions for selecting an installation location and mounting the unit, connecting the PV modules, battery, AC grid, and loads. Additional sections cover communication options, dry contact signals, relay control ports, commissioning, setup, operation, maintenance, troubleshooting, and specifications.
Điện năng lượng mặt trời Savisolar Gửi đến các bạn hướng dẫn sử dụng Biến tần bơm nước - BPD
Biến tần BPD được Savisolar sử dụng trong hệ thống bơm nước năng lượng mặt trời kết hợp điện lưới. BPD tích hợp công nghệ MPPT và công nghệ điều khiển tự động giúp tối ưu hóa nguồn năng lượng điện. Hệ thống hoạt động tự động, ổn định, đảm bảo nguồn nước tưới 24/24 và không tốn chi phí vận hành.
Công nghệ bơm tưới hiệu quả cho nông nghiệp
Đáng tin cậy
Vỏ hợp kim nhôm nguyên khối, sang trọng, làm mát tự nhiên.
Thiết kế bảo vệ IP65 chống nước và không quạt, cài đặt thuận tiện, không phí bảo trì.
Sử dụng linh kiện cao cấp để đảm bảo hoạt động ổn định của bộ hòa lưới. Chip MOSFET, DC switch từ Đức, tụ và Relay từ Nhật.
Sản phẩm có bảo hiểm bảo hành, được cung cấp bởi công ty bảo hiểm nổi tiếng quốc tế (AIG).
Thông minh
Chức năng dùng nguồn điện năng lượng mặt trời để chạy bơm nước công suất từ 1 HP đến 3 HP, tự động đảo qua điện lưới khi thiếu năng lượng mặt trời.
Điều khiển kỹ thuật số thông minh, điều chỉnh linh hoạt và thiết lập nhiều tốc độ bơm. Bên cạnh chức năng khởi động mềm còn tích hợp bảo vệ chống sét, quá áp, quá dòng, chức năng bảo vệ quá tải…
Điện áp DC khởi động thấp và dải điện áp đầu vào rộng, giúp giảm số lượng pin năng lượng mặt trời và giảm đáng kể chi phí đầu tư.
Với chức năng bypass, hỗ trợ đầu vào nguồn điện lưới 1 pha 220 V và động cơ diesel; mô-đun điều khiển theo nhiều mức nước và mô-đun điều khiển động cơ diesel start/stop (tùy chọn).
Dễ sử dụng
Điều khiển trực tiếp động cơ bơm nước 1 pha và 3 pha 220 V.
Tương thích cho nhiều loại pin năng lượng mặt trời và cấu hình dãy pin năng lượng mặt trời khác nhau.
Goodrive100 pv series solar pumping inverters v1.6Florencio Pérez
This document provides safety guidelines and product information for Goodrive100-PV series solar pumping inverters. It contains sections on safety precautions, product overview, installation guidelines, keypad operation, commissioning guidelines, function parameters, fault diagnosis and solutions, and appendices with additional options and technical specifications. The document instructs electricians on safe installation, use and maintenance of the solar inverters.
This document provides instructions for using a Torbal FA series force gauge. It begins with safety information and describes the parts of the force gauge. It then explains how to set up and take measurements with the force gauge, including mounting it on a test stand. The document also reviews the user menu, calibration process, and maintenance of the force gauge.
The document provides information on safety practices and requirements for working with electrical arc flash hazards. It covers four main lessons: an introduction to the electrical arc flash hazard protection standard and why it is important; requirements of the standard such as training, hazard assessments, PPE; determining arc flash hazard boundaries; and PPE requirements. The goal is to educate workers on hazards and safety protocols to prevent injuries from potential arc flash situations.
This document provides an overview of Goodrive10 inverters, including:
1. Safety precautions that should be followed when installing, operating and servicing the inverter.
2. A quick start guide that outlines the unpacking, application confirmation, installation and commissioning processes.
3. Product specifications including power input/output ratings, control modes, functions and communication protocols supported.
This document provides an overview and instructions for installing, configuring, operating, and troubleshooting the UDC2500 Universal Digital Controller. It describes the controller's displays, keys, software, mounting considerations, wiring diagrams, configuration groups and parameters, operating modes, setpoints, alarms, and tuning functions. Safety symbols are defined that are used in the document.
PERKINS 1106C-E70TA AND 1106D-E70TA INDUSTRIAL ENGINE (Model PV)Service Repai...fhsekfmmse
This is the Highly Detailed factory service repair manual for thePERKINS 1106C-E70TA AND 1106D-E70TA INDUSTRIAL ENGINE (MODEL PV), this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.PERKINS 1106C-E70TA AND 1106D-E70TA INDUSTRIAL ENGINE (MODEL PV) Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to havePERKINS 1106C-E70TA AND 1106D-E70TA INDUSTRIAL ENGINE (MODEL PV) Service Repair Workshop Manual.
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Uninterruptible power adoption trends to 2025Sergey Yrievich
This document discusses trends in uninterruptible power supply (UPS) adoption for data centers through 2025. Key findings include:
- Centralized UPS systems will likely continue to dominate in large data centers (over 1 MW capacity), especially those owned by enterprises and colocation providers.
- Distributed UPS systems with batteries at the rack level will see limited growth due to technical challenges and customer preferences for centralized systems.
- Medium voltage UPS adoption will remain low due to concerns over costs, reliability, safety, and operational complexity compared to traditional low voltage UPS systems.
- While centralized UPS is widely used, pain points around battery maintenance and reliability will likely persist through 2025 without new technologies or approaches.
Технологии Интернета вещей — это уже не просто абстракция, доступная жителям ведущих мировых стран:
проекты IoT, несмотря на всю неопределенность в области стандартов и подходов, постепенно внедряются
в Украине. Хотим мы этого или нет — мир вокруг стремительно меняется.
Uptime Institute report: Post-pandemic data centers.
Post-pandemic data centers UI Intelligence report.
Author: Andy Lawrence, Executive Director of Research, Uptime Institute
This document summarizes the characteristics and performance of Toshiba's SCiBTM industrial lithium-ion battery. The battery can be used across various applications due to its excellent safety, long cycle life of over 20,000 charges, rapid charging capability, and ability to operate in temperatures from -30°C to 45°C. It is suited for applications involving electric vehicles, stationary power, and more.
«Вперше в Україні – унікальна система автоматизованого контролю прав на об’єк...Sergey Yrievich
«Вперше в Україні – унікальна система автоматизованого контролю прав на об’єкти інтелектуальної власності», опубликованной в журнале «Інтелектуальна власність» в номере №9, 2015г.
Аннотация
Разработанный Uptime Institute стандарт Tier Standard: Topology служит объективной основой для сравнения функциональности, мощности и прогнозируемой готовности (или надежности) то пологической схемы инфраструктуры определенного ЦОДа с другими ЦОДами, или же для сравнения неско льких ЦОДов. Данный стандарт описывает критерии разделения инфраструктуры ЦОДа на четыре класса, разли чающихся уровнем резервирования активных компонентов и каналов распределения. Основным содержанием стандарта является определение четырех уровней Tier и тесты, призванные подтвердить соответствие этим определениям. Специальный раздел «Комментарий» содержит практические примеры конфигураций и проектных решений, отвечающих требованиям стандарта Tier. Эти примеры поясняют принятые в данном стандарте критерии классификации.
Аннотация
Разработанный Uptime Institute стандарт Tier Standard: Operational Sustainability является объективной методикой,
которая позволит владельцам ЦОДов настроить программу управлени я объектами в соответствии со стандартом
Tier установленного оборудования площадки для достижения коммерческих целей или основных задач организац ии.
Стандарт Tier Standard: Operational Sustainability определяет алгоритмы и риски за пределами системы классификаци и
Tier (I, II, III и IV), которые влияют на показатели работы ЦОДа в долгосрочной перспективе. Стандарт Tier Standard:
Operational Sustainability приводит к общему знаменателю управление площадкой и функциональность ее инженерных
систем.
AI in customer support Use cases solutions development and implementation.pdfmahaffeycheryld
AI in customer support will integrate with emerging technologies such as augmented reality (AR) and virtual reality (VR) to enhance service delivery. AR-enabled smart glasses or VR environments will provide immersive support experiences, allowing customers to visualize solutions, receive step-by-step guidance, and interact with virtual support agents in real-time. These technologies will bridge the gap between physical and digital experiences, offering innovative ways to resolve issues, demonstrate products, and deliver personalized training and support.
https://www.leewayhertz.com/ai-in-customer-support/#How-does-AI-work-in-customer-support
This presentation is about Food Delivery Systems and how they are developed using the Software Development Life Cycle (SDLC) and other methods. It explains the steps involved in creating a food delivery app, from planning and designing to testing and launching. The slide also covers different tools and technologies used to make these systems work efficiently.
Height and depth gauge linear metrology.pdfq30122000
Height gauges may also be used to measure the height of an object by using the underside of the scriber as the datum. The datum may be permanently fixed or the height gauge may have provision to adjust the scale, this is done by sliding the scale vertically along the body of the height gauge by turning a fine feed screw at the top of the gauge; then with the scriber set to the same level as the base, the scale can be matched to it. This adjustment allows different scribers or probes to be used, as well as adjusting for any errors in a damaged or resharpened probe.
Impartiality as per ISO /IEC 17025:2017 StandardMuhammadJazib15
This document provides basic guidelines for imparitallity requirement of ISO 17025. It defines in detial how it is met and wiudhwdih jdhsjdhwudjwkdbjwkdddddddddddkkkkkkkkkkkkkkkkkkkkkkkwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwwioiiiiiiiiiiiii uwwwwwwwwwwwwwwwwhe wiqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq gbbbbbbbbbbbbb owdjjjjjjjjjjjjjjjjjjjj widhi owqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqqq uwdhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhhwqiiiiiiiiiiiiiiiiiiiiiiiiiiiiw0pooooojjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjjj whhhhhhhhhhh wheeeeeeee wihieiiiiii wihe
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Tools & Techniques for Commissioning and Maintaining PV Systems W-Animations ...Transcat
Join us for this solutions-based webinar on the tools and techniques for commissioning and maintaining PV Systems. In this session, we'll review the process of building and maintaining a solar array, starting with installation and commissioning, then reviewing operations and maintenance of the system. This course will review insulation resistance testing, I-V curve testing, earth-bond continuity, ground resistance testing, performance tests, visual inspections, ground and arc fault testing procedures, and power quality analysis.
Fluke Solar Application Specialist Will White is presenting on this engaging topic:
Will has worked in the renewable energy industry since 2005, first as an installer for a small east coast solar integrator before adding sales, design, and project management to his skillset. In 2022, Will joined Fluke as a solar application specialist, where he supports their renewable energy testing equipment like IV-curve tracers, electrical meters, and thermal imaging cameras. Experienced in wind power, solar thermal, energy storage, and all scales of PV, Will has primarily focused on residential and small commercial systems. He is passionate about implementing high-quality, code-compliant installation techniques.
A high-Speed Communication System is based on the Design of a Bi-NoC Router, ...DharmaBanothu
The Network on Chip (NoC) has emerged as an effective
solution for intercommunication infrastructure within System on
Chip (SoC) designs, overcoming the limitations of traditional
methods that face significant bottlenecks. However, the complexity
of NoC design presents numerous challenges related to
performance metrics such as scalability, latency, power
consumption, and signal integrity. This project addresses the
issues within the router's memory unit and proposes an enhanced
memory structure. To achieve efficient data transfer, FIFO buffers
are implemented in distributed RAM and virtual channels for
FPGA-based NoC. The project introduces advanced FIFO-based
memory units within the NoC router, assessing their performance
in a Bi-directional NoC (Bi-NoC) configuration. The primary
objective is to reduce the router's workload while enhancing the
FIFO internal structure. To further improve data transfer speed,
a Bi-NoC with a self-configurable intercommunication channel is
suggested. Simulation and synthesis results demonstrate
guaranteed throughput, predictable latency, and equitable
network access, showing significant improvement over previous
designs
Null Bangalore | Pentesters Approach to AWS IAMDivyanshu
#Abstract:
- Learn more about the real-world methods for auditing AWS IAM (Identity and Access Management) as a pentester. So let us proceed with a brief discussion of IAM as well as some typical misconfigurations and their potential exploits in order to reinforce the understanding of IAM security best practices.
- Gain actionable insights into AWS IAM policies and roles, using hands on approach.
#Prerequisites:
- Basic understanding of AWS services and architecture
- Familiarity with cloud security concepts
- Experience using the AWS Management Console or AWS CLI.
- For hands on lab create account on [killercoda.com](https://killercoda.com/cloudsecurity-scenario/)
# Scenario Covered:
- Basics of IAM in AWS
- Implementing IAM Policies with Least Privilege to Manage S3 Bucket
- Objective: Create an S3 bucket with least privilege IAM policy and validate access.
- Steps:
- Create S3 bucket.
- Attach least privilege policy to IAM user.
- Validate access.
- Exploiting IAM PassRole Misconfiguration
-Allows a user to pass a specific IAM role to an AWS service (ec2), typically used for service access delegation. Then exploit PassRole Misconfiguration granting unauthorized access to sensitive resources.
- Objective: Demonstrate how a PassRole misconfiguration can grant unauthorized access.
- Steps:
- Allow user to pass IAM role to EC2.
- Exploit misconfiguration for unauthorized access.
- Access sensitive resources.
- Exploiting IAM AssumeRole Misconfiguration with Overly Permissive Role
- An overly permissive IAM role configuration can lead to privilege escalation by creating a role with administrative privileges and allow a user to assume this role.
- Objective: Show how overly permissive IAM roles can lead to privilege escalation.
- Steps:
- Create role with administrative privileges.
- Allow user to assume the role.
- Perform administrative actions.
- Differentiation between PassRole vs AssumeRole
Try at [killercoda.com](https://killercoda.com/cloudsecurity-scenario/)
Supermarket Management System Project Report.pdfKamal Acharya
Supermarket management is a stand-alone J2EE using Eclipse Juno program.
This project contains all the necessary required information about maintaining
the supermarket billing system.
The core idea of this project to minimize the paper work and centralize the
data. Here all the communication is taken in secure manner. That is, in this
application the information will be stored in client itself. For further security the
data base is stored in the back-end oracle and so no intruders can access it.
2. Wiring Unlimited - Rev 06 2
Wiring Unlimited
Contents
1. Introduction ....................................................................................................................................................4
1.1 Safety warnings.............................................................................................................................................4
1.2 Disclaimer......................................................................................................................................................4
2. Theory .............................................................................................................................................................5
2.1 Ohm’s Law.....................................................................................................................................................5
2.2 Power ............................................................................................................................................................5
2.3 Conductivity and resistance..........................................................................................................................6
2.4 Current, cable resistance and voltage drop..................................................................................................8
2.5 Negative effects of cable voltage drop .......................................................................................................11
2.6 Ripple ..........................................................................................................................................................12
3. Battery bank wiring.......................................................................................................................................16
3.1 Battery bank................................................................................................................................................16
3.2 Large battery banks.....................................................................................................................................17
3.3 Parallel battery bank wiring........................................................................................................................18
3.4 Battery bank balancing ...............................................................................................................................20
3.5 Battery bank midpoint ................................................................................................................................21
4. DC wiring.......................................................................................................................................................23
4.1 Select the right cable...................................................................................................................................23
4.2 Busbars........................................................................................................................................................26
4.3 Cable connections.......................................................................................................................................27
4.4 Fuses and circuit breakers...........................................................................................................................30
4.5 DC isolation switches ..................................................................................................................................34
4.6 Shunt...........................................................................................................................................................35
4.7 Parallel and/or 3 phase system DC wiring ..................................................................................................37
4.8 Large system busbars..................................................................................................................................38
4.9 Voltage sensing and compensation ............................................................................................................39
4.10 Solar panels...............................................................................................................................................41
5. Communication wiring..................................................................................................................................45
5.1 Data signals .................................................................................................................................................45
5.2 Interference ................................................................................................................................................45
5.3 Communication cables and connector types..............................................................................................46
5.4 Interfaces ....................................................................................................................................................47
6. AC wiring .......................................................................................................................................................49
6.1 Power generation........................................................................................................................................49
6.2 Distribution networks .................................................................................................................................49
3. Wiring Unlimited - Rev 06 3
6.3 System current VA and Watt.......................................................................................................................50
6.4 AC wiring .....................................................................................................................................................52
6.5 Fuses and circuit breakers...........................................................................................................................53
6.6 AC bypass switch.........................................................................................................................................53
6.7 Special considerations for AC wiring of parallel and/or 3 phase inverter/chargers...................................54
7. Ground, earth and electrical safety ..............................................................................................................56
7.1 Electrical safety ...........................................................................................................................................56
7.2 Earth wiring.................................................................................................................................................58
7.3 RCD..............................................................................................................................................................58
7.4 Neutral to earth link in inverters and in inverter/chargers ........................................................................59
7.5 Mobile installations.....................................................................................................................................60
7.6 Isolation and grounding of Victron Equipment...........................................................................................63
7.7 System grounding .......................................................................................................................................64
8. Galvanic corrosion.........................................................................................................................................66
8.1 Preventing galvanic corrosion.....................................................................................................................66
8.2 The galvanic isolator ...................................................................................................................................67
8.3 The isolation transformer ...........................................................................................................................68
9. Credits ...........................................................................................................................................................69
4. Wiring Unlimited - Rev 06 4
1. Introduction
Welcome to ‘Wiring unlimited’, a book about electrical wiring of systems containing batteries, inverters,
charger and inverter/chargers.
With this book we aim to explain wiring basics of electrical systems. We will explain the importance of ‘getting
it right’ and the issues that might result if a system has inferior wiring. It also assists electrical installers or
users to troubleshoot issues that have arisen from bad wiring. This so correct conclusions can be drawn for the
electrical systems they are involved with.
Wiring issues are often a cause of system problems, or they can lead to underperformance of systems.
For a trouble-free operation of any electrical system and particularly those systems that contain an
inverter/charger and batteries which are 'high-current' devices, it is essential that the wiring of the system is
done correctly.
This book will help you with ‘getting it right’.
1.1 Safety warnings
Electricity is dangerous. It can cause harm to persons or property.
It takes a remarkably small amount of current across the human heart to stop it. Due to the natural resistance
of the human skin and tissue this means that a high voltage is required to generate this heart-stopping current.
But humans have died at as low as 42 Volt. Both DC and AC can cause this fatal occurrence. Electrical work
should therefore always be carried out by a qualified electrician or technician and the local safety guidelines
and requirements need to be adhered to.
IMPORTANT:
• AC and DC voltages are dangerous and harmful.
• Always use insulated tools when working with electricity and batteries.
• Do not short circuit batteries this can cause fire or explosion.
• Battery charging can create explosive gasses.
• Undersized wiring or bad electrical contact can cause fire.
1.2 Disclaimer
The sole purpose of this document is to aid in the understanding of basic principles behind certain electrical
concepts. This document is intended as a guide only.
Electrical wiring regulations can be different based on where you are in the world. Local electrical regulations
can differ from the wiring advice given in this document. It is your responsibility to always seek professional
advice and instruction from local authorities and/or licensed electricians prior to undertaking any electrical
work.
5. Wiring Unlimited - Rev 06 5
2. Theory
You will get the most out of this document if you have knowledge of basic electrical theory. This will help you
to understand the underlying factors that determine wiring thickness and fuse ratings. You might already have
this basic understanding and can perhaps skip this chapter, but we highly recommend that you at least have a
read.
2.1 Ohm’s Law
Ohm’s law is the most important law of an electric circuit. It is the basis of almost all electrical calculations. It
allows you to calculate the current that runs through a cable (or a fuse) at different voltages. Knowing how
much current runs through a cable is essential knowledge to be able to choose the correct cable for your
system.
But first some electricity basics are needed.
Electricity is movement of electrons in a material, called a conductor. This
movement creates an electric current. This current is measured in
“ampere” (amps for short) and the symbol is A.
The force required to make the electrons flow is called voltage (or
potential). It is measured in volt and the symbol is V (In Europe also
referred to as U).
When an electrical current passes through a material, it meets a certain
resistance. This resistance is measured in Ohm. The symbol is Ω.
Voltage, current and resistance are related to each other.
• When the resistance is low, many electrons move, and the current is high.
• When the resistance is higher, less electrons move, and the current is lower.
• When the resistance is very high, no electrons move at all, and the current has stopped.
You can say that the resistance of a conductor determines how much current runs through a material at a
given voltage. This can be represented in a formula. The formula is called Ohm’s Law:
2.2 Power
Ohm’s law describes the relationship between resistance, current and voltage. But there is one more electrical
unit that can be derived from Ohm’s law and this is Power.
Power is an expression of how much work an electric current can do.
It is measured in Watts and the symbol is P.
It can be calculated using the following formula:
Current (A) = Voltage (V) / Resistance (Ω)
I = V/R
P = I x V
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From Ohm’s law other formulas can be derived. All possible formulas are
listed in the image on the right. Please note that there are two symbols in
use in the world that represent Voltage. These are U or V.
Some of these formulas are very useful when calculating current in cables.
One often used formula is :
This formula lets you calculate how much current runs through a cable when
the voltage and the power is known.
An example of how this formula can be used:
Question:
If we have a 12V battery that is connected to a 2400 W load.
How much current is running through the cable?
Answer:
V = 12 V
P = 2400 W
I = P/V = 2400/12 = 200 A
A big advantage of using power in calculations or for measurements is that
power is independent of voltage. This is useful in systems where multiple
voltages exist. An example of this would be a system with a battery, mains
power and perhaps a solar panel.
Power remains the same across the different voltages. For example, if you
run an AC load of 2400 W via an inverter from a 12 V battery it will also take
2400 W from the battery (ignoring the inverter inefficiencies).
2.3 Conductivity and resistance
Some materials conduct electricity better than other materials. Materials with a low resistance conduct
electricity well, and materials with a high resistance conduct electricity poorly, or not at all.
Metals have a low resistance and they conduct electricity well. These materials are called
conductors. This is the reason they are used in electrical cables.
Plastic or ceramics have a very high resistance, they do not conduct electricity at all. They
are called insulators. This is why non-conductive materials, like plastic or rubber, are
used on the outside of cables. You will not get an electrical shock when you touch the
cable because electricity cannot travel through this material. Insulators are also used to
prevent short circuit when two cables touch each other.
I = P/V
2400 W
230 V
10.4 A
AC Load
2400 W
12 V
200 A
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Each material has its own specific resistance. It is measured in Ω.m. and the symbol
is ρ (rho).
The table on the right lists various conducting materials, their electrical conductivity
and their specific resistance. As you can see in this table, copper conducts electricity
well and has a low resistance. This is the reason why electrical cable is made from
copper. But, for example, titanium, does not conduct electricity well, and therefore
has a higher specific resistance. Titanium is not very suitable as an electric
conductor.
There are two more factors that determine cable resistance. These are the length
and the thickness of the conductor (cable):
• A thin cable has a higher resistance than a thick cable of the same length.
• A long cable has a higher resistance than a short cable of the same
thickness.
The resistance of a length of cable can be calculated:
As you can see there are 3 factors that determine cable resistance. Namely:
• The electrical resistance of the material used.
• The length of the cable (longer cable = more resistance).
• The diameter of the cable (thinner cable = more resistance).
It is important to know the resistance of a cable. When a current passes through a cable the cable resistance is
responsible for these two effects:
• There will be a voltage drop (loss) over the cable length.
• The cables heat up.
If the current is increased these effects will be worse. An increased current will increase the voltage drop and
the cable will heat up more.
This is how to calculate the resistance of a cable:
Question:
What is the resistance of a 1.5-meter-long, 16 mm2
cable?
Given:
ρ copper = 1.7 x 10-8 Ω/m
l = 1.5 m
A = 16 mm2
= 16 x 10-6 m2
Answer:
R = ρ x 𝑙𝑙/ 𝐴𝐴
R = 1.7 x 10 -8
x 1.5/(16 x 10-6
)
R= 1.7 x 10-2
x 1.5/16
R = 0.16 x 10-2
= 1.6 x 10-3
R = 1.6 mΩ
Resistance = Rho x length/𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴
R= ρ x 𝑙𝑙/ 𝐴𝐴
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The effect of cable length:
Let’s use the previous example and now calculate for a 5 m long cable. The result will be that the resistance is
5.3 mΩ. If you make the cable longer the resistance increases.
The effect of cable thickness:
Let’s take the original example and now calculate for a cable with a cross-section of 2.5 m2
. The result will be
that the resistance is 10.2 mΩ. If you make the cable thinner the resistance increases.
Conclusion:
Both cable thickness and cable length have a big impact on cable resistance.
2.4 Current, cable resistance and voltage drop
As already explained, the current that flows through an electrical circuit for a fixed load, is different for a
variety of circuit voltages. The higher the voltage, the lower the current will be.
Below is an overview of the amount of current that flows in 3 different circuits where the load is the same, but
the battery voltage varies:
Also, as explained already, a cable has a certain amount of resistance. The cable is part of the electrical circuit
and can be treated as a resistor.
When current flows through a resistor, the resistor heats up. The same happens in a cable; when current flows
through a cable, the cable heats up. Power is lost in the form of heat. These losses are called cable losses. The
lost power can be calculated with the following formula:
Another effect of cable loss is that a voltage drop will be created over the length of the cable. The voltage drop
can be calculated with the following formula:
Power = Resistance x Current2
P = R x I²
Voltage = Resistance x Current
V = R x I
I = P/V
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To be able to calculate the effect of a cable voltage drop, you will need to know two more electric laws, the
first and second law of Kirchhoff:
An example of this is a parallel circuit. The voltage over each resistor is
the same while the sum of current flowing through each resistor equals
the overall current.
Here the exact opposite is the case. In a series circuit, the current
through each resistor is the same, while the sum of the voltages
over each resistor equals the overall voltage.
Now, let’s use a real-world example of an inverter that is connected to a 12 V battery and
calculate the cable losses. In the circuit diagram on the right you find a 2400 W inverter
connected to a 12 V battery using two 1.5-meter-long, 16 mm2 cables.
As we calculated earlier, each cable has a resistance of 1.6 mΩ.
Knowing this, we now can calculate the voltage drop over one cable:
• A 2400 W load at 12 V creates a current of 200 A.
• The voltage drop over one cable is: V = I x R = 200 x 0.0016 = 0.32 V.
• Because we have two cables, the total voltage loss in this system is 0.64 V.
Because of the 0.6 V voltage drop, the inverter does not get 12 V anymore, but 12 - 0.6 =
11.4 V.
The power of the inverter is a constant in this circuit. So, when the voltage to the
inverter drops, the current will increase. Remember I = P/V.
The battery will now deliver more current to compensate for the losses.
In this example this means that the current will increase to 210 A.
This makes the system inefficient because we now have lost = 5 % (0.64 / 12) of
the total energy. This lost energy has been turned into heat.
Kirchhoff's current law (1st Law)
The current flowing into a junction must be equal to
current flowing out of it.
Kirchhoff's voltage law (2nd Law)
The sum of all voltages around any closed loop in a
circuit must equal zero.
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It is important to keep this voltage drop as low as possible. The obvious way to do that is to increase the
thickness of the cable or to keep the cable length as short as possible. But there is something else you can do,
and this is to increase the circuit’s voltage. The cable voltage drop varies for different battery (system)
voltages. Generally speaking, the higher the circuits voltage the lower the voltage drop will be.
Example:
If we look at the same 2400 W load, but now the circuit voltage is 24 V:
• The 2400 W load @ 24V will create a current of 2400/24 = 100 A.
• The total voltage drop will be 2 x 100 x 0.0016 = 0.32 V (= 1.3%).
And at 48V the current is 50 A. The voltage drop is 0.16 V (= 0.3%).
This leads to the next question; how much voltage drop is allowed?
The opinions vary somewhat, but we advise to aim for voltage drop no bigger than 2.5 %. For the different
voltages this is indicated in this table:
It is important to realize that resistance does not only occur in the cable itself. Additional resistance is created
by any items in the path the current has to flow through. This is a list of possible items that can add to the total
resistance:
• Cable length and thickness.
• Fuses.
• Shunts.
• Switches.
• Cable lug crimps.
• Connections.
And especially watch out for:
• Loose connections.
• Dirty or corroded contacts.
• Bad cable lug crimps.
Battery
voltage
Percentage
Voltage
drop
12 V 2.5 % 0.3 V
24 V 2.5 % 0.6 V
48 V 2.5 % 1.2 V
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Resistance will be added to the electrical circuit each time a connection is
made, or something is placed in the path between the battery and the
inverter.
To give you some idea how much these resistances can be:
• Each cable connection: 0.06 mΩ.
• 500A shunt: 0.10 mΩ.
• 150A fuse: 0.35 mΩ.
• 2m 35mm2 cable: 1.08 mΩ.
2.5 Negative effects of cable voltage drop
We now know what we need to do to keep resistance in a circuit down to prevent a voltage drop. But what are
the negative effects if there is a high voltage drop in a system?
This is a list of the negative effects of a high voltage drop:
• Energy is lost, and the system is less efficient. Batteries will be discharged quicker.
• The system current will increase. This can lead to DC fuses blowing.
• High system currents can lead to premature inverter overloads.
• Voltage drop during charging will cause batteries to be undercharged.
• The inverter receives a lower battery voltage. This can potentially trigger low voltage alarms.
• The battery cables heat up. This can cause melting wiring insulation or cause damage to cable conduits
or contented equipment. In extreme cases cable heating can cause fire.
• All devices connected to the system have a shorter lifetime because of DC ripple.
This is how to prevent voltage losses:
• Keep cables as short as possible.
• Use cables with sufficient cable thickness.
• Make tight connections (but not too tight, follow torque recommendations in the manual).
• Check that all contacts are clean and not corroded.
• Use quality cable lugs and crimp these with the appropriate tool.
• Use quality battery isolator switches.
• Reduce the amount of connections within a cable run.
• Use DC distribution point or busbars.
• Follow wiring legislation.
It is good practice to measure the system voltage drop once you have completed an electrical installation that
contains batteries. Remember that a voltage drop typically occurs during a high
current event. The voltage drop becomes larger when the current increases. This is
the case when an inverter is loaded with maximum load or when a battery charger is
charging at full current.
This is how to measure voltage drop, for example in a system with an inverter:
• Load the inverter with maximum power.
• Measure the voltage across the negative cable between inverter connection
and the battery pole.
• Repeat this for the positive cable.
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In case of the battery and the inverter being too far away, or the battery is located in a
different room or enclosure:
• Load the inverter with maximum power.
• Measure with the voltage across the DC connections inside the inverter.
• Measure the voltage across the battery poles.
• Compare these readings. The difference between the two readings is the
voltage drop.
2.6 Ripple
One of the negative effects of a high voltage drop in a system is ripple. Ripple
appears in a system were the power source is a battery (DC) and the load is
an AC device. This is always the case in a system with an inverter. The inverter
connects to batteries, but it powers an AC load.
The mechanism that causes ripple is directly related to the voltage drop over
the DC cables when a system is under load, and the battery currents are high.
A high current causes a high voltage-drop, this becomes particular
exaggerated when thin cables have been used.
The voltage drop in a system as a whole can be even bigger, especially if lead acid batteries are used that are
too small, too old or damaged. The voltage drop will not only occur over the cables, but also within the battery
itself.
Ripple is related to the phenomenon that when an inverter is powering a large load, the system DC voltage
drops. But the system voltage recovers once the load has been turned off. This process is depicted in below
drawing.
1. The voltage measured at the inverter is normal. In this
example it is 12.6 V.
2. When a large load is turned on the battery voltage
drops to 11.5 V.
3. When the load is turned off, the battery voltage usually
recovers back to 12.6 V.
How is ripple created?
1. The inverter converts a DC voltage into an AC voltage.
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2. The load connected to the inverter creates an AC current in the inverter.
3. This AC current causes (via the inverter) a fluctuating DC current on the battery.
4. The result of this fluctuating DC current is the following:
• When the DC current peaks the battery voltage will drop.
• When the DC current drops the battery voltage recovers.
• When the DC current peaks the battery voltage will drop again.
• And so on and so forth.
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The DC voltage will keep going up and down and is not constant anymore. It now is fluctuating. It will go up
and down 100 times per second (100 Hz). The amount the DC voltage fluctuation is called ripple voltage.
Normal DC looks like this: DC voltage with ripple looks like this:
It is possible to measure ripple. There are two ways:
• Use a multimeter. Select AC mode on the multimeter. Measure across the inverter’s DC connections.
You are now measuring the AC component of the DC voltage. This AC voltage is the ripple voltage.
• Use VEConfigure, it keeps track of ripple.
When measuring ripple, remember that this only occurs when the system is under full load. The same applies
as for voltage drop. Ripple can only be detected when the inverter is powering a full load or when a charger is
charging at a high current.
A small amount of ripple can exist with no measurable impact. However, excessive ripple can have a negative
impact:
• The lifetime of the inverter will be reduced. The capacitors in the inverter will try to flatten the ripple
as much as possible and as a result the capacitors will age faster.
• The lifetime of the other DC equipment in the system will be reduced as well. They too suffer from
ripple.
• The batteries will age prematurely, each ripple acts as a mini cycle for the battery. Due to the increase
in battery cycles the battery lifetime will reduce.
• Ripple during charging will reduce the charge power.
Inverters or inverter/chargers have a built-in ripple alarm. There are two ripple alarm levels:
• Ripple pre-alarm: Both the overload and the low battery LEDs blink and the unit will turn off after 20
minutes.
• Full ripple alarm: Both the overload and low battery LEDs are on and the unit powers down.
These are the ripple alarm levels for the different voltages:
12V 24V 48V
Ripple pre-alarm 1.5V 2.25 3V
Full ripple alarm 2.5V 3.75 5V
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Ripple will only occur when there is a voltage drop in a system. To fix ripple you will have to reduce the voltage
drop. This means that you have to reduce the resistance in the path from battery to inverter and back to the
battery. For more information see chapter 2.5.
To fix high ripple in a system do the following:
• Reduce long battery cables.
• Use thicker cables.
• Check fuses, shunts and battery isolator switches for connectivity.
• Check the specifications of the fuses, shunts and battery isolator switches.
• Check for loose terminals and loose cable connections.
• Check for dirty or corroded connections.
• Check for bad, old or too small batteries.
• Always use good quality components.
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3. Battery bank wiring
3.1 Battery bank
At the heart of any Victron system sits the battery. This is either a single battery or a number of
interconnected batteries.
Batteries are interconnected to increase the battery voltage or to increases the battery capacity or both.
Multiple interconnected batteries are called a battery bank.
The following applies to battery banks:
• When two batteries are connected in series the voltage increases.
• When 2 batteries are connected in parallel the capacity increases.
• When batteries are connected in series/parallel voltage and capacity increase.
Some examples:
Single battery
Two batteries in series
Two batteries in parallel
Four batteries in series
Four batteries in series/parallel
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3.2 Large battery banks
If a large battery bank is needed, we do not recommend that you construct the battery bank out of numerous
series/parallel 12V lead acid batteries. The maximum is at around 3 (or 4 ) paralleled strings. The reason for
this is that with a large battery bank like this, it becomes tricky to create a balanced battery bank. In a large
series/parallel battery bank imbalance is created because of wiring and because of slight differences in battery
internal resistance.
If a large battery bank is needed, consider using 2 V lead acid batteries or lithium batteries.
2V lead acid batteries
2 V OPzV or OPzS batteries are available in a variety of large capacities. You only have to pick the capacity you
want and connect them in series. They are supplied with dedicated connection links exactly for that purpose.
Basic Lithium batteries
With cell balancing and internal or external battery management system
(BMS).
Smart Lithium batteries
With cell balancing and internal or external battery management
system (BMS).
Each battery has the ability to communicate with each other, but they
can also communicate with a monitoring device. In Victron’s case this is
a GX device.
The batteries will generate a total state of charge value for the whole
battery bank and send this to the GX device.
More info on which brands can work with Victron and how to set them
up see here.
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Other battery chemistries
Flow batteries and other chemistries. These are commonly available in
48 V. Multiple batteries can connect in parallel without any issues. Each
battery has their own battery management system. Together they will
generate a total state of charge value for the whole battery bank. A GX
monitoring device is needed in the system.
More info on which brands can work with Victron and how to set them
up see here.
3.3 Parallel battery bank wiring
It matters how a battery bank is wired into the system. When wiring a battery bank, it is easy to make a
mistake. One of the most common mistakes is to parallel all the batteries together and then connect one side
of the parallel battery bank to the electrical installation. As indicated in the image below.
What happens when a load is connected? The power coming from the bottom battery will only travel through
the main connection leads. The power from the next battery has to travel through the main connection and
through the 2 interconnecting leads to the next battery. The next battery up has to go through 4 sets of
interconnecting leads. The top one has to go through 6 sets of interconnecting leads. Each set of leads has its
own resistance and is additive. The top battery will provide much less current than the bottom battery.
What happens if the battery bank is being charged? The bottom battery gets charged with a higher current
than the top battery. The top battery gets charged with a lower voltage than the bottom battery. The result is
that the bottom battery is worked harder, discharged harder, charged harder. The bottom battery will fail
prematurely.
Why is cable resistance important when wiring battery banks? Remember that a cable is a resistor. The longer
the cable, the higher the resistance. Also, the cable lugs and the battery connections will add to this resistance.
To give an indication of this, the total resistance for a 20 cm, 35 m2
cable together with cable lugs attached is
about 1.5 mΩ. You might say that 1.5 mΩ is not much but remember that the internal resistance of a battery is
also low. Therefore, it does matter a lot! The internal resistance of a battery is typically between 10 to 3 mΩ.
If you construct an electrical diagram it will look like this:
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Current will always choose the path of least resistance. Most of the current will therefor travel through the
bottom battery. And only a small amount of current will travel through the top battery.
The correct way of connecting multiple batteries in parallel is to ensure that the total path of the current in
and out of each battery is equal.
There are 4 way to do this:
• Connect diagonally.
• Use a positive and negative post. The cable lengths from post to each battery need to be equal.
• Connect halfway. Make sure all cables have the same thickness.
• Use busbars.
Diagonally Posts Halfway Busbars
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3.4 Battery bank balancing
When creating a battery bank with a higher voltage, like 24 V or 48 V you will need to connect multiple 12 V
batteries series. But there is one problem with connecting
batteries in series, and this is that batteries are not
electrically identical. They have slight differences in internal
resistance. So, when a series string of batteries is charged,
this difference in resistance will cause a variance in terminal
voltages on each battery. Their voltages become
“unbalanced” This “unbalance” will increase over time and
will lead to one of the batteries being constantly
overcharged while the other battery is constantly under
charged. This will result in a premature failure of one of the
batteries in the series string.
To check if battery unbalance is occurring in your system:
• Charge the battery bank.
• Measure towards the end of the bulk charge stage.
This is when the charger is charging at full current.
• Measure the individual battery voltage of one of the
batteries.
• Measure the individual battery voltage of the other battery.
• Compare the voltages.
• If there is a noticeable difference between these voltages, then the battery bank is unbalanced.
To prevent initial battery unbalance, make sure you fully charge each individual battery prior to connecting
them in series (and/or parallel).
To prevent unbalance in the future, as the batteries are aging, use a Battery Balancer.
The battery balancer is wired into a system as
indicated in the image on the right. It measures
the battery bank voltage and also the individual
battery voltages. The battery balancer activates
as soon as the battery bank is being charged
and the charge voltage has reached more than
27.3 V. At that moment, the battery balancer
will start to measure and compare the voltages
of both batteries. As soon as it detects a voltage
difference of more than 0.1 V between the two
batteries. it will illuminate a warning light and it
will start to balance the two batteries. It does
this by discharging the higher battery by
drawing a current of up to 0.7 A from that
battery until both battery voltages are equal.
If battery balancing does not have the required
effect and the voltage difference becomes
larger than 0.2 V, the battery unbalance is
larger than the battery balance can correct. This is most likely an indication that one of the batteries has
developed a fault and the Battery Balancer will sound an alarm and it will activate its alarm relay.
For a 24 V system a single battery balancer is needed. And for a 48 V system 3 battery balancers are needed,
one between each two batteries.
For more info see the datasheet of the Battery Balancer.
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3.5 Battery bank midpoint
Battery unbalance can be detected by looking at the midpoint of a battery bank. If the midpoint is monitored,
it can be used to generate an alarm.
A midpoint alarm can mean the following:
• An individual battery has failed, like an open cell or short-
circuited cell.
• End of battery life due to sulfation or shedding of active
material.
• Equalization is needed (only for wet cells)
Both the battery balancer and the Battery Monitor BMV 702 and
BMV 712 can generate a midpoint alarm.
The BMV 702 and BMV 712 have a second voltage input that can be used for midpoint monitoring. It can be
wired to the midpoint of the battery bank. The BMV will display the difference between the two voltages or as
a percentage. For more info see the battery monitor product page.
In a series/parallel battery bank it can be helpful to connect the midpoints of each parallel series string. The
reason to do this, is to eliminate unbalance within the battery bank.
If you connect batteries in series/parallel, like the image on the right, you will see
that the individual voltages will vary per series string and they will also vary within
the string.
First make sure that each string has the same voltages by using a common
negative and positive connection point or busbar.
Once each string voltage is equal the midpoints can be connected.
Make sure that the midpoint cabling is able to carry the full current between the
batteries.
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Once the midpoint of the battery bank is connected one battery balancer can be used, instead of using 3
battery balancers (one for each string). Also, a single BMV can be used for midpoint monitoring of the entire
battery bank.
But please be aware, that the only reason to use the midpoints of a battery bank is for balancing and/or
monitoring purposes. It is not allowed to connect loads to the midpoint of a battery bank in order to be able to
run loads that require a lower voltage. Doing so will create a large imbalance in a battery bank. This imbalance
is much bigger than a battery balancer can potentially rectify (larger than 0.7 A) and the battery that is used to
provide the lower voltage will fail prematurely.
For example, do not do this: But instead use an Orion DC /DC converter:
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4. DC wiring
4.1 Select the right cable
It is important to use the correct cable thickness in a system. The correct cable can only be selected once you
know the currents in a system.
This is an example of what cable size belongs to these currents. Providing that the cable distance is less than 5
meters.
In order to avoid very thick cables, the first thing you should consider is to increase the system voltage.
A system with a large inverter will cause large DC currents. If the DC system voltage is increased, the DC
current will drop, and the cables can be thinner. The preferred upper inverter power limits per system voltage
are:
• 12 V: up to 3000 VA.
• 24 V: up to 5000 VA.
• 48 V: 5000 VA and up.
If you want to increase the system voltage, but there are DC loads or DC charge sources that only can deal with
12V, you could consider using DC/DC converters, rather than to choose a low voltage for the entire system.
24V
Loads
12V
Loads
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As explained already, it is very important to always use the right cable thickness. You can find the correct cable
thickness in the product manual. Using a too thin cable has a direct negative effect on system performance.
Generally, cable core thickness is indicated in mm². This indicates the surface area of the cable core. But other
annotations are used as well. Like AWG (American Wire gauge) is used. In that case see here for a conversion
table.
To find out the core diameter of a stranded core cable, look at the cable
insulation. There will be markings on the cable that indicate cable core
thickness.
Be aware that some cables can have very thick insulation and they may
appear thicker than they are. Find out the actual core diameter by looking at the cable marking or at its
specifications, or alternatively do a physical check. Strip a bit of cable insulation away and look at the copper
core of the cable and estimate the core diameter.
In a solid cable you can calculate the surface area if you measure the diameter of the cable core, but in a
stranded cable this method is not that precise. (Please note that we do not recommend using solid core
cables).
If you cannot find a thick enough cable, double up. Use two cables
per connection, rather than one very thick one. But if you do, always
make sure that the combined surface area of both cables is equal to
the recommended surface area. For example, 2 x 35 mm2
cables
equal one 70 mm2
cable. Larger Victron inverter/chargers are
equipped with 2 positive and 2 negative battery connections
especially for this purpose.
When selecting cables avoid these mistakes:
• Don’t use cables with coarse strands.
• Don’t use non-flexible cables.
• Don’t use AC cables.
• For marine or moist situations use “marine cables”. These are cables with tin coated copper strands.
Surface area = π x radius2
Surface area = π x (diameter/2) 2
A = π x (d/2)2
Marine cable
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Calculating cable thickness can be difficult. There are ways to help you with selecting the correct cable
thickness:
• Look in the product manual.
• The Victron toolkit app.
• The rule of thumb.
• Recommended battery cables document.
Product manuals
All our manuals recommend the battery cable
size (and fuse size) that needs to be used for
the product.
Victron toolkit app
This App helps you calculate cable size and voltage drop. You can select:
• Voltage.
• Cable length.
• Current.
• Cable cross-section.
And the Toolkit App will calculate the voltage drop over both cables.
Recommended battery cables document
This document contains a table that shows the maximum
current for a number of standard cables where the voltage
drop is 0.259 Volt.
Rule of thumb
For a quick and general calculation for cables up to 5 meters use this formula:
Example:
Current is 200 A
Then the cable needs to be: 200/3 = 66 mm2
Current / 3 = cable size in mm2
26. Wiring Unlimited - Rev 06 26
4.2 Busbars
Busbars are like cables, only they are rigid metal bars. They are made of copper or tinned copper. They are
used in large systems where large currents flow. They provide a common positive and a common negative
point between the batteries and multiple inverters. Busbars are also used in smaller systems, especially when
there is a lot of DC equipment. A busbar in this case provides a nice location to connect all the various DC
cables to.
To calculate busbar thickness, simply use the recommended cable surface area and apply that to the busbar
cross-section area.
For example:
A busbar of 10 mm x 5 mm.
The surface area cross-section is 5 X 10 = 50 mm2
.
This should be suitable for 150 A for distances up to 5 meters.
When wiring the system please make sure that the cross-section of the connection between the batteries and
the DC distribution point equals the sum of the required cross-sections of the connections between the
distribution point and the DC equipment.
When using busbars, it is in most cases necessary to shield the busbar, especially if the
busbar is out in the open. This to prevent people touching the busbar, or to prevent a
short circuit if a metal object should accidentally fall across the positive and negative
busbars and accidentally short circuit both busbars. An easy way to do this is to mount
a Perspex sheet in front or over the busbar. See image on the right.
Busbars can be easily made by yourself, you simply need a copper bar where you drill
holes in so electrical cables can be connected to the bar. For marine applications use
tinned copper busbars. Busbars can be purchased from electrical wholesalers of metal
suppliers.
Victron has two product ranges that contain busbars.
The first product is the modular fuse and busbar system. The busbar is
rated up to 500 A.
surface area = width x depth
27. Wiring Unlimited - Rev 06 27
The second product range is the Lynx system. It consists of
separate units that can be connected to each other to
form a busbar. The busbar is rated up to 1000 A. The Lynx
can be used in 12, 24 or 48 V systems
• Lynx Power in - to connect batteries (a Lynx
distributor can also be used).
• Lynx shunt - This unit houses the main fuse, the
shunt and battery monitor electronics (A GX device
is needed to read out the battery monitor).
• Lynx distributor - to connect 4 DC loads and their
fuses and indication light per fuse. (multiples can be
connected).
4.3 Cable connections
There are several ways to connect cables to batteries or to Victron products. Connections are made in a variety
of ways:
Bolts, nuts and screws
These usually come in sizes like M5, M6, M8 or M10. Bolts for electrical purposes are
usually made out of tinned brass. So, when tightening these always use the correct
torque. Over tightening might break the nut or bolt. See product manual for the
recommended torque.
Cable eye lugs are used to connect the cable to a bolt. The cable lug needs to match
the cable thickness.
A special crimping tool is needed to attach a cable lug onto a cable. If the cable lug
does not have insulation you will need to add this.
When connecting the cable eye to the bolt, place a washer and spring
ring and then the nut.
Ensure that the lug is flat against the surface below. Do not insert
anything between the lug and the mounting surface, like washers or
fuses. This will reduce the current carrying capacity of the connection.
Use insulated tools when tightening the nut. An accidental battery short circuit can be very dangerous, and the
currents can melt your uninsulated spanner, or the spark can cause a battery explosion.
Screw connectors
28. Wiring Unlimited - Rev 06 28
Screw connectors come in a variety of shapes and sizes, suitable for thick or thin wires.
Strip a sufficient length of cable insulation before inserting the bare end into the connector cavity. Avoid cable
insulation entering the connector. This can lead to too much resistance and the connector will heat up and
potentially melt. Avoid uninsulated cable (bare cable) to be visible outside the connector. This is dangerous it
can cause electrocution or a short circuit.
The screws inside electrical connectors are usually made out of tinned brass.
When tightening use always the correct torque. Over tightening might break the screw. See product manuals.
Push connectors
• Strip away a sufficient length of cable insulation.
• Push down the orange part with a flat screwdriver.
• Insert the stripped wire.
• Avoid cable insulation entering the connector. This can lead to too much
resistance and the connector will heat up and potentially melt.
• Avoid uninsulated cable (bare cable) to be visible outside the connector. This
is dangerous it can cause electrocution or a short circuit.
• Release the orange part.
• The cable is now locked in place. Give the cable a small tug to check if the
cable is securely fastened.
Ferrules
• These are sleeves that slide over a stripped cable end.
• A special crimping tool is needed.
• They are used to align the stripped cable strands and to
prevent them splaying when inserting a cable into a screw or
push connector.
• Use these if you are after a tidy wiring job.
29. Wiring Unlimited - Rev 06 29
Spade connectors
• A spade crimp terminal needs to be crimped to the cable.
• A special crimping tool is needed.
• The range of these connector include those with insulated
ends and some with special features, like piggy back
connectors.
MC connectors
These connectors are exclusively used to connect solar panels to MPPTs. The most
common is the MC4, but MC , MC2 and MC3 also exists, but are not used anymore. The
letters ‘MC’ stand for MultiContact, this is the name of one of the original manufacturers
which caught on. The digits 1 to 4 stand for the contact pin cross-section in mm2
.
Some specifics:
• They are waterproof (IP67) and can be used outdoors.
• Male or female connectors.
• Rated for 20 A, 600 V (newer versions 1500 V).
• A special crimping tool is needed.
• Can be bought as pre-assembled cables.
• MC4 Y-pieces (or Y cables) used to connect solar panels in parallel.
For more info see chapter 4.10 - solar panels.
Anderson plugs
• Often used in automotive or mobile applications where rapid connection and
disconnections are common.
• Available in different current ratings and cable thicknesses.
• Make sure the current rating matches the currents when your system is under
full load.
• They will add to the cable resistance if they are located between battery and inverter. In this case limit
or avoid their use.
Cigarette plugs
• Used in low-end automotive applications.
• Not capable of carrying large currents.
• Consider that the circuit in the car might only have a low fuse rating.
• Take care to insert the plug correctly, and deep enough, if not inserted correctly
the connector can heat up and melt.
• Limit or avoid their use.
Battery clamps
• These are only meant for temporary connections.
• They often do not have a high enough current rating.
• Should never be permanently used in an electrical system.
• Limit or avoid their use.
30. Wiring Unlimited - Rev 06 30
4.4 Fuses and circuit breakers
A fuse is an electrical safety device. It protects an electrical circuit against high
currents.
The fuse is placed in the supply cable to an electrical device. As soon as current
flows through the fuse that is higher than its current rating, for a certain
amount of time, the fuse will blow. Once the fuse has blown, no more current
will flow into the circuit.
Higher than expected current situations can occur when an electrical device
develops a fault or when there is short-circuit in the electrical circuit.
The fuse protects against:
• Severe overload - when more current runs in the system than it is rated for.
• Short circuit - when one conductor accidentally comes in contact with another conductor.
How does a fuse work?
There are 3 types of fuse mechanisms. being:
• Wire fuse.
• Thermal fuse.
• Magnetic fuse.
Traditionally, a fuse contains a wire or a strip of metal that melts as soon as an
unacceptable high current passes through the fuse. When the wire in the fuse has
melted, the electrical circuit has been broken and no more current will flow in the
circuit.
Once the fuse has blown” it will need to be replaced by a new fuse to make the circuit
operational again. These fuses are one-time use fuses. Once they have blown, they can’t be reset. They need
to be replaced by a new one.
Another type of fuse is the automatic fuse, often called circuit breaker or miniature circuit breaker (CB or
MCB). These devices interrupt the current flow when high current is detected. Sometimes they will reconnect
after the high current event has passed, or they need to be manually reset. They do not need to be replaced
like the traditional fuses.
There are 2 ways how these fuses operate, either thermal or magnetic or a combination of these.
The thermal circuit breaker contains a bi-metal strip that heats up when over
current flows. It bends when heated up and by doing so it will break the path of
current.
The magnetic breaker contains an electromagnet that is sensitive to a large
current. When a large current flow the electromagnet creates a magnetic force
that breaks the path of the current.
31. Wiring Unlimited - Rev 06 31
location of the DC fuses:
Each consumer that connects to a battery needs to be fused. The fuse
is placed in the positive cable. Each individual consumer needs to have
an individual fuse. No matter how big or small the power rating of the
equipment is. Batteries can potentially produce very high currents that
can cause a fire. If the consumer develops a fault and internally short
circuits, a very large current will flow, potentially causing a fire hazard.
A DC circuit usually contains a main battery fuse, after which it
branches of to the individual consumers. Each consumer has an
individual fuse.
Location of the AC circuit breakers:
The circuit breakers are located near the entry point of the public grid
and/or the generator into the switchboard. The AC breaker is placed in
the live conductor or in both the live and the neutral conductor. Single
or double pole circuit breakers are used.
There usually is one main circuit breaker per AC supply, after which
the supply branches off into a variety of groups. Each group contains a
circuit breaker, protecting a group of AC consumers.
Location of the PV array circuit breakers:
A fuse needs to be located between a PV array and the solar charger.
Please check with the local authorities, regulations per application and
country will vary.
Fuse holders
Fuses need to be placed in fuse holders. The fuse holder securely holds the fuse in place. And in some cases,
they also provide electric insulation. Circuit breakers are usually mounted on DIN rail. Fuses and circuit
breakers are usually located in a switch board, preferably inside an enclosure.
Fuse ratings and how to select the correct fuse:
When selecting a fuse there are 4 selection criteria:
• Current rating
• Voltage rating
• Speed
• Type
It is important to choose the correct fuse that will match the circuit and match the power consumption of the
equipment in that circuit.
The rating of the fuse is displayed on the fuse or can be found in the fuse’s datasheet or its specifications.
Current rating
If there is only one consumer in a circuit, the fuse will need to match the current rating of that consumer or
the current rating of the cable, whichever is the lowest of the two.
If there are multiple consumers in a circuit, then the fuse will need to match the current rating of the cabling in
the circuit.
Voltage rating
32. Wiring Unlimited - Rev 06 32
The fuse voltage rating needs to be equal or bigger than the expected maximum voltage in the system.
The fuse needs to be specifically rated for the required type, DC and/or AC.
Most DC fuses are suitable for 12 and 24 V, but they are not necessarily suitable for 48 V and higher.
Please note that not all fuses or circuit breakers can be used in both AC, and DC circuits. If the fuse is able to be
used for both AC and DC, the voltage for AC is often rated higher than the DC voltage rating.
Also take care that circuit breakers might not be unidirectional, so for DC it matters which way they are wired
into the circuit.
Speed
The speed of a fuse is the time it takes for the fuse to open when a fault current occurs. This is dictated by the
fuse material, it’s mechanism, the current and the temperature.
There are slow and fast blow fuses:
• Slow blow fuses are commonly used in DC applications that can be found in automotive and marine
circuits. These circuits contain consumers with a high start-up current, like motors, or devices with
capacitors, like an inverter. The slow blow fuse will withstand a high, short duration, initial current,
enabling a motor to start.
• Fast blow fuses are used in AC applications. AC consumers are often sensitive to changes in flow of
electricity, so they need a fuse that can react fast, to protect the consumer. But in some cases, an AC
consumer can have a high start-up current, this is equipment with electromotors, such as refrigerators,
air-conditioners and compressors. In these scenarios a slower fuse will be needed.
Fuse element speed range:
• FF Very Fast Acting (Flink Flink).
• F Fast Acting (Flink).
• M Medium Acting (Mitteltrage).
• T Slow Acting (Trage).
• TT Very Slow Acting (Trage Trage).
Fuse markings
The fuse contains marking as to what its ratings are. But information might be missing. Then a good source to
find out more are the fuse specifications. These can be easily found online or from your fuse supplier.
Overview of fuse types:
33. Wiring Unlimited - Rev 06 33
Glass or ceramic fuses Fuse Holders
Wire fuse
Up to approximately 60A
Up to 250V
AC or DC
Fast or slow
Blade type (automotive) Fuse Holder
Wire fuse
Up to 120A
32 V
DC
Slow
Midi Fuse Holder
Wire fuse
23 – 200A
32 Vdc
Slow
Cooper Bussmann MRBF Fuse Holder
Wire fuse
30 – 300A
58 Vdc
Marine rated
Can mount straight on positive
busbar
CNN fuse Fuse Holder
Wire fuse
10 – 800 A
48 Vdc, 125 Vac
Fast
Mega fuse Fuse Holder
Wire fuse
40 - 500A
32 Vdc
Slow
ANL fuse Fuse Holder
34. Wiring Unlimited - Rev 06 34
Wire fuse
35 – 750 A
32V dc
Fast
NH fuse Fuse Holder
Wire fuse
Up to 1000A
500 - 690 Vac
440 - 550 Vdc
Multiple speeds available
Circuit breaker (CB or MCB) Fuse Holder
AC or DC
A variety of current ratings
A variety of voltages
A variety of speeds
Mounts on DIN rail
4.5 DC isolation switches
A battery isolation switch can be used to isolate the battery (or battery bank) from the
rest of the electrical circuit. Or it can be used to isolate a DC source or DC consumer
from an electrical circuit. Being able to isolate a battery or DC consumers from the
electric circuit is useful in case the system is not going to be used for a certain amount
of time, or for system maintenance.
When selecting an isolator switch always make sure that the isolator switch is rated to
the currents that can be expected in the system under full load.
The rules and guidelines for battery isolation vary in different countries, but it is
recommended, that if battery isolation is needed, to only isolate the positive battery
cable.
It might not even be necessary to add an isolator switch. A DC system always contains a main fuse. Removing
the fuse will also break the circuit. So, when the system needs to be maintained, or if the battery needs to be
replaced, removing the main fuse will be sufficient to isolate the battery from the rest of the system.
Always use quality isolator switches. The isolator switch will add to the circuit resistance. A low-quality switch
will have more resistance, this can potentially increase the voltage drop and will cause system issues.
Types of isolator switches
• Battery isolator switch for mobile systems (usually 12 and 24 V).
• DIN mounted circuit breakers, for land-based systems for battery and PV (usually 48 V and up).
• NH fuse holder switch for high current land-based systems for battery and PV (usually 48 V and up).
35. Wiring Unlimited - Rev 06 35
Battery Isolator switch High current DC MCB NH fuse holders can be used as circuit breaker
Switching the negative in multiple unit systems
In inverter/charger system the battery isolator switch is only located in the positive battery cable. But in some
installations, it might be required that both the positive and the negative are switched. This can be
requirement of local regulations.
When both the positive and the negative battery cables need to be switched, this is not a problem in a single
Victron inverter/charger system. However, it can cause a problem in systems with multiple inverter/charger
units that are connected into a parallel and/or a 3-phase system.
In a parallel and/or 3-phase system the individual units in the system need to communicate with each other
via a communication cable that interconnects the VE.Bus connectors. Some of our inverter/charger models do
not have galvanic isolation between the battery and the VE.Bus. The lack of insulation means that if, in certain
scenarios, the negative battery connection is broken it will cause a current in the negative signal of the data
cable. This current can damage the inverter/charger’s communication chip.
In a system with more than one inverter/charger, and if the negative needs to be switched, follow this advice:
• Each unit’s negative battery connection needs to be
connected to the other unit’s negative connections.
• Only when the common negative is in place, the RJ45
VE.Bus cables can be connected to the units.
• When one unit is taken out of the system all the RJ45
cables needed to be disconnected before removing this
unit.
4.6 Shunt
A shunt is added to a system to measure current flow. This is needed for system
monitoring or to calculate battery state of charge.
A shunt is a resistive element. When current passes through it a small voltage drop will
occur over the shunt. If the current is small the voltage will be low, and if the current is
large the voltage will be higher. If the current flow reverses, the voltage drop will
change polarity. The voltage of the shunt is an indication of the amount of current and
the direction of the current. This information can be used to find out how much
current runs into a system or for battery state of charger calculation.
A shunt has a current and a voltage rating, for example 500 A, 50 mV. This means that
if 500 A current passes through the shunt, there will be a 50 mV (= 0.05 V) voltage
drop over the shunt.
The shunt needs to be rated to the maximum DC current that will flow into the
combined consumers in the system.
Example:
36. Wiring Unlimited - Rev 06 36
An inverter is connected to a battery. The maximum current will be the peak rating of the inverter. A 3000 VA
inverter has a peak current of 6000 W, this is, at 12 V a 500 A current.
A BMV battery monitor comes with a 500 A, 50 mV shunt. In case this shunt is not big enough you will need to
add a bigger shunt. Victron shunts are available in the following sizes: 500, 1000, 2000 and 6000 A. And they
are 50 mV. When using a bigger shunt make sure that you change the shunt parameters in the battery
monitor.
BMV shunt 500A 1000 A Shunt 6000 A shunt
The shunt is typically located in the negative cable. The negative is chosen because that is safer.
The shunt needs to be the last item before the battery bank or battery bank bus-
bar. All DC consumers and DC supplies need to be connected after the shunt. See
on the right how to wire the shunt into a system.
Shunts can also be placed elsewhere in a system, for example: to measure a DC
consumer or a DC supply. These shunts usually connect to a current meter.
Please be aware that misplacement of the shunt can potentially cause a problem
in a system depending how it is wired in. This is especially the case in very large
systems where there is a long path between the battery and the inverter/chargers.
When inverting, the inverter/charger near the shunt will “see” a lower DC input
voltage than the units far away from the shunt
When charging, the batteries near the shunt will “see” a lower DC input voltage.
Than the batteries further away from the shunt. See below image:
37. Wiring Unlimited - Rev 06 37
To fix this, move the shunt away from the positive cable (not ideal). Or consider not using shunt at all but use
smart batteries that generate their own state of charge.
4.7 Parallel and/or 3 phase system DC wiring
A large inverter/charger or a 3-phase inverter/charger can be created by connecting multiple inverter/chargers
together. These units communicate with each other and, together, they become one large inverter/charger.
They all need to be connected to the same battery bank.
When wiring an installation like this, there are some important considerations regarding the battery cables.
For correct operation it is essential that each unit receives exactly the same voltages. To ensure this the DC
path from battery bank to each individual unit, or from the busbar to each individual unit needs to be exactly
the same.
If there is a difference between the cable thickness or the cable
length between the individual units, there will be a difference
between the voltages of these units.
Different voltages mean different currents. The unit with a lower
voltage will have a higher current running through its power
electronics. Inverter/charger overload is triggered by the amount
of this current. So, although the power that each inverter delivers
will be the same, the unit with the lower voltage will have a larger
current running through it and will go into overload before the
other units do. The total inverter power of the system will now be
less because when one unit goes into overload, the whole system
will stop working. The unit with the bad wiring will determine the
performance of the whole system.
To achieve a balanced system, you will need to use the same
cable type, cross-section and cable length to each unit from the battery bank or from the busbars.
Also ensure that all cable lugs are identical, and all connections are tightened with the same torque values.
Consider using busbars or power-posts between the battery bank and the inverter/chargers.
When placing fuses into the installation consider using only one DC fuse per phase. If a big single fuse is not
available, then use one fuse per unit, but make sure that all these fuses are exactly the same.
38. Wiring Unlimited - Rev 06 38
To check if a system is correctly wired or to trouble shoot wiring
follow these steps:
• Load the system to maximum load.
• Current clamp the DC wires to each unit.
• Compare the current readings, each unit should have similar
DC currents.
Alternatively, you can measure the voltage on the busbar or battery
bank and compare this with the voltages you measure at each unit’s
battery terminals. All these voltages readings should be identical.
For more info on parallel and 3 phase system see this manual.
4.8 Large system busbars
Large installations typically consist out of multiple DC consumers and DC sources. Like multiple batteries,
multiple inverter/chargers and multiple MPPTs. They all connect to a central busbar. When wiring these
installations, special considerations need to be made.
In these systems you will need to use bus-bars, but even
still, it matters how all equipment is connected to the
busbar and in what order. It is important to alternately
connect the inverter/chargers and the MPPTs to the
busbars.
The reason for this, is that this will reduce the current
flowing through the busbars. To simply put it, the current
entering the bus-bar from a MPPT can travel via a short
path straight into the inverter or into a battery. This
current does not need to travel through the entire
busbar. It keeps the local “traffic” low.
When wiring, make sure all inverter/chargers have the same cable length. Also, the MPPTs need to have
approximately the same cable length. And the same for the batteries.
39. Wiring Unlimited - Rev 06 39
If the system has only one battery bank you should connect the battery bank in the middle of the busbars. But
in case of several parallel battery banks or smart batteries, they should also be distributed evenly along the
busbars.
4.9 Voltage sensing and compensation
Voltage sensing is a battery charger feature. It works by measuring the difference between the voltage in the
unit the voltage at the battery terminals. As soon as a difference is detected, the charge voltage will be
increased to compensate for cable losses during charging. This will ensure that the batteries are always
charged with the correct voltage. This feature generally will only compensate for voltage losses up to 1 V. If
the losses in the system are bigger than 1 V (i.e. 1 V over the positive connection and 1 V over the negative
connection), the battery charger, MPPT solar charge controller or inverter/charger will reduce its charge
voltage in such a way that the voltage drop remains limited to 1 V. The reason behind this is, that if the losses
are bigger than 1 Volt, the battery cables are too thin and are unable to carry a large current and therefore the
charge current needs to be reduced.
Voltage sense can also be used to compensate for voltage losses when diode splitters are used. A diode
splitter has a 0.3 V voltage drop over the diode.
Some Victron products, like inverter/chargers or large chargers, have voltage sense build in. For other
products, such as MPPTs and large smart battery chargers you will need to add a smart battery sense.
If the product has a voltage sense (V-sense) terminal two sense wires can be connected from the V-sense
terminal directly on the battery positive and negative terminal or distribution. Use a cable with a cross-section
of 0,75 mm².
Voltage sensing inverter/charger Large charger with voltage sensing and diode splitter
40. Wiring Unlimited - Rev 06 40
If an inverter/charger is equipped with the VE.Bus smart dongle no voltage sense wires are needed. The Smart
dongle takes care of voltage sensing.
In case of a MPPT smart charger, connect a Smart Battery Sense to the battery and match it to a MPPT via the
VictronConnect App.
Smart battery sense VE.Bus smart dongle
Voltage sensing in an Energy Storage System (ESS) with DC Solar
In an ESS system with an MPPT the charger of the inverter/charger is disabled.
This is because the MPPT charges the battery and excess solar power is being fed back into the grid. This
process is controlled by the CCGX. To make this work, the CCGX will set the MPPT at a higher DC voltage than
the inverter/charger’s DC voltage.
When the battery is almost full the battery voltage will be slightly
higher than the inverter/charger’s DC voltage. This is the “cue” for
the inverter/charger to reduce this “overvoltage”. It does this by
feeding power into the grid.
In a 48 V system this overvoltage is set at 0.4 V and in a 24 V
system it is 0.2 V.
For this process to work properly it is essential that the battery
receives the correct voltage from the MPPT. Special care is needed
as to the design and placement of the DC cabling, fuses and
connections, as they can potentially cause a voltage drop in the
system.
A voltage drop can reduce the “overvoltage” the inverter/charger
needs before it can feed power into the grid.
41. Wiring Unlimited - Rev 06 41
Example:
In an ESS system with 100 A MPPT with 2 x 1 m cable 35 mm² and a 150 A
fuse the resistance is:
• Connections: 0.35 mΩ.
• 150 A fuse 0.35 mΩ.
• 2 m cable 1.08 mΩ.
The total resistance is 1.78 mΩ and the voltage drop at 100 A is 178 mV
The solution is to use an MPPT with automatic voltage drop compensation.
The result will be that the output voltage of the MPPT will slightly increase
with increasing current. But if the MPPT does not have voltage sensing, then it
is best to connect the MPPT directly to the MultiPlus.
4.10 Solar panels
Solar panels are not allowed to be directly connected to a battery. A solar charger needs to be placed between
the solar panels and the batteries. The solar charger converts the higher solar panel voltage into a voltage
suitable for battery charging. If a solar panel is connected directly to a battery the battery will get damaged.
To connect solar panels to a solar charger the solar panel is in most cases fitted out with special waterproof
connectors, commonly these are MC4 connectors. These connectors come in 2 varieties, a male connector and
a female connector.
The male connector connects to the positive cable coming from the solar panel and the female connector
connects to the negative cable.
In case the solar cables are not long enough, an extension cable will need to be used. The extension cable is
often pre-assembled with MC4 connectors. A solar cable is fitted out with a male connector on one end and a
female connector on the other end. Like this:
Male MC4 Female MC4
MC4 connectors can be connected to 4 mm2
or 6 mm2
solar cable.
A solar cable is a special cable. It is a very tough cable and has been designed for outdoor
use in solar panel installations. It is dust, age and UV resistant and has tinned copper
wire strands.
A solar cable for small PV arrays, like for Automotive or marine application is often a dual core
cable. Again, the same applies for these installations, the cable must be UV rated and will
need to have tinned copper wire strands.
The cable thickness you will need depends on the size of the solar array and what voltage it has. This will
determine the current and this will determine cable thickness. Please see chapter 4.1 for more information on
this.
42. Wiring Unlimited - Rev 06 42
MPPT solar chargers are sold in two models, with either MC4 connectors or with screw connectors on the PV
side. This is how to connect them to a solar panel as seen from the rear of the solar panel.
MPPT MC4 MPPT TR
In some occasions the solar panel does not have cables attached. You will then need to attach these yourself.
To do this, open the junction box at the rear of the panel and connect the cables there. You can either use
solar cables with or without MC 4 connectors. If you are wiring the solar panel directly to the MPPT, then this
is what the installation will look like:
43. Wiring Unlimited - Rev 06 43
In many solar installations one solar panel is not enough. In this case a solar array, or photovoltaic (PV) array
needs to be created. A Solar array consist of multiple solar panels that are connected together.
If you connect solar panels in series the voltage increases and when you connect them in parallel the current
increases. The same is the case when constructing a battery bank with individual batteries.
To make parallel connections easy, use MC 4 Y connectors. There are two types:
Example of series and parallel solar arrays:
Series solar array Parallel solar array Series/parallel solar array
To determine the total power of a solar array, you will simply have to add the power of each module no
matter if they are connected in parallel or in series.
200W array 200W array 400W array
When designing a solar array, you will need to make sure that the array
open circuit voltage (Voc) does not exceed the voltage rating of the
MPPT.
An example of panel in series:
If you look at the specs of a 12 V solar panel, you will find that the Voc is
around 22 V.
For a 75/15 MPPT the solar voltage can be as high as 75 V.
This will allow you to connect up to 3 x 12 V panels in series.
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Note on charge current at different battery voltages:
For a 75/15 MPPT the current rating is 15 A. This is the current going
into the battery.
This means that with a 12 V battery you will get less power into the
battery than with a 24 V battery.
To help you design a solar array and to match it to the correct solar charger see the MPPT sizing calculator
here.
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5. Communication wiring
Equipment in modern systems need to be able to communicate, either with each other or with a control or
monitoring device. To make communication happen, communication cables are needed. They send
information from one piece of equipment to another piece of equipment. Quite often these are mission-
essential communications. If the cable fails, the communication stops, and the system might stop operating.
Some examples communication cables in inverter/charger systems:
• Communication cables between inverter/charger units to create a parallel and/or 3 phase system.
• Communication cables to control equipment, for example between a solar charger and the Color
Control GX or another GX device.
• The cables from a measuring device to a monitoring device, like between the BMV shunt and the BMV
head unit, or between a temperature sensor and an inverter/charger.
• Internet or network cables.
• 2 wire signal or control cables, for example between an alarm relay and a generator auto start, or a car
ignition switch and a DC/DC converter, or between a battery BMS and a BatteryProtect.
5.1 Data signals
A data signal is a signal that constantly changes in line with the information it sends. It can be analogue or
digital. The signals in communication cables can be any of these types. These signals have a low voltage and
current. Often no more than 5 V.
Analogue signal - the voltage can have any value and there is a direct correlation between
voltage and value.
Digital signal - the voltage of the signal is limited to a finite set of voltages.
Binary signal - has only 2 values representing on or off (one or zero). It can represent an
on/off condition or it transmits data, by sending strings of ones and zeros.
5.2 Interference
Like with all cabling, it is important that the communication cables are of good quality. Also, their connectors
need to be of good quality and that they have been crimped on the cable correctly. It also matters how good
the connection to the receiving socket is.
Communication cables carry low voltage signals of low current. If these signals travel over a distance, of
course, a voltage drop can occur, but that is not so common, because these signals only carry a very low
current. Voltage drop will not normally be an issue unless the cables are very long.
However, another aspect is critical for communication cables when low voltage signals are sent over a long
distance and that is interference.
The different interference types and what they are caused by:
• Electromagnetic interference - from generators, transformers, electromotors and knife switches.
• Radio frequency interference - from radio transmitting sources, radar and badly shielded equipment.
• Electrostatic interference - from static electricity.
• Cross talk interference – interference from nearby cables.
• Common interference – caused by current flowing between different potential grounds in a system.
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In the first 4 cases the cable acts as an antenna and it receives this interference. The interference induces
additional electricity into the communication cables. This will change the voltage of the signal and this wil alter
the data that is being send. This will cause confusing or disrupted communication.
In really bad cases, where there is a lot of interference or a grounding issue, the voltages in the cable can
become so high that it causes damage to the communication circuitry in the equipment that connects to the
communication cable.
There are ways to limit or prevent interference, these are:
• Keep cables short.
• Use twisted pair cables.
• Use shielded cables.
Unshielded and untwisted cables
These cables are very susceptible to interference. And because of this they have a length limit.
This is approximately 10 meters. This is why we do not sell VE.Direct cables longer than 10
meters. The VE.Direct cable is unshielded and untwisted cable.
Twisted pair cables
Two conductors of a single circuit are twisted together. This will improve rejection of
electromagnetic interference and it also will make the cable less susceptible to crosstalk
from neighbouring cables.
Cable shielding
A metal foil or braid covers a group of cables or might even cover twisted pairs.
Foil shield Braid shield Multi shield
5.3 Communication cables and connector types
This paragraph contains a short selection off commonly used communication cable types as used in
inverter/charger systems.
RJ45 straight UTP cable
This cable is used for computer networks, internet, ethernet, but also used for
inverter/chargers to communicate to each other and to a control product, like
the Multi Control panel or the Color Control. This is a cable with 8 conductors.
In a straight cable pin 1 on one side connect to pin 1 on the other side, pin2 connects to pin 2 and so on.
To test if the cable is wired correctly us a cable tester.
Victron uses this cable for VE.Bus and VE.Can applications. It was also used for the deprecated VE.Net
applications.
In the past these cables usually had a blue colour, but more different colour cables have recently appeared.
Victron manufactures different length cables as do other manufacturers. It is not
recommended to make these cables yourself. A badly crimped connector can be
the cause of hard to diagnose system faults.
To test a RJ45 cable replace the cable and see if the problem has gone away.
Another source of faults are when the male RJ45 connector is not properly
inserted into the female RJ45 socket or when the RJ45 sockets contacts have lost
their springiness and do not make good contact anymore.
RJ45 terminator
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Used to terminate a daisy chain CANbus network. One terminator is placed at the first item in
the chain and one at the last item in the chain.
RJ45 cable with special pinouts.
They look like regular “straight” RJ45 UTP cables, but they have been rewired to serve
a specific purpose. These type of cables are for special applications. They often only
have a unique application. In case of Victron they are used between a smart battery
and a Color Control GX or other GX device. Cable labeling is very important. The label
needs to indicate how the cable is internally wired. This means that at a later stage
these cables do not end up in a regular system, where they can potentially cause a communication fault.
RJ45 cross over cable
They look like a regular “straight” RJ45 UTP cable. These were used in old computer networks or used by other
inverter manufacturers. It can be very off putting in case one of these cables are used where a straight cable
should have been used. These cables cannot be used for Victron equipment.
RJ12 UTP cable
These are used between the BMV shunt and the BMV head unit. This is a cable with 6 conductors. These
cables are normally used to send digital data but the BMV uses it to send analogue data.
The BMV is supplied with one of these cables. Victron manufactures cables of various
lengths, choose one of these if a bespoke cable is needed. As with the RJ45 cable, only
use pre-manufactured cables. We do not recommend that you make this cable yourself. Too often a badly
crimped connector is the cause of a hard to diagnose strange system behaviour.
Cables with RJ12 connectors are also commonly used for telephones. But in case of a telephone cable not all 6
wires are present. Also, the phone cable is not twisted pair. They cannot be used for a BMV.
VE.Direct cable
This is 4 core data cable. This is a special cable for monitoring or control of certain
Victron products like a BMV or MPPT.
Signal wire
This is “normal” wire. It is mostly a thin wire, usually no thicker than 1.5 mm2
. They come as cable
with single, double or multiple conductors. These cables typically carry analogue signals or an
on/off signal.
NMEA2000 cables and connectors
Used in marine CAN-bus data networks. The cabling consists of special marinized
data cable and waterproof connectors, T pieces and terminators. For more
information see Wikipedia.
RS485
Used for serial communications. In case of Victron it is used for communication between energy meters and a
GX device. For more information on RS485 see Wikipedia.
USB cables
Available in a variety of types. Victron mainly uses the type A connector. For more info on USB see Wikipedia.
5.4 Interfaces
These are little devices that translate one data protocol to another data protocol. They are often wired into a
cable or are located at one end of a cable.
These are the main Victron interfaces:
MK3 to USB interface
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Used to connect a computer to a VE.Bus product.
The MK3 replaced the MK2 interface. The MK2 can still be used.
VE.Direct to USB interface
Used to connect a computer to a VE.Direct product or used to connect
a VE.Direct product to a GX device USB port.
RS485 to USB interface
Used to connect an energy meter to a GX device.
VE.Bus to NMEA2000 interface
Used to connect a VE.Bus product to a NMEA2000 network.
VE.Direct to NMEA interface
Used to connect a Victron VE.Direct product to a NMEA2000
network.
For the full range of Victron interfaces see the Victron accessories product page.
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6. AC wiring
6.1 Power generation
The generator in a power station generates 3 phase electricity. Each of these 3
phases have an alternating voltage of 230 Volt (or a different voltage, depending on
the country). The voltage alternates at a frequency of 50 (or 60) Hz. And because
the coils in the generator are rotating, there is a 120° phase shift between each
phase.
The 3 coils are connected to each other and create a triple circuit, a so-called star
configuration. A single coil (phase) has a potential of 230 Vac. And a second potential level is created between
two coils. Due to the 120° phase shift the potential is 400 Vac.
To be able to use the phases separately the common point (star
point) is connected to a conductor called “neutral”. Between the
neutral and one of the phases a voltage of 230 Vac exists. The
Neutral conductor is a conductor that can be used by all 3 phases
and can be used in 3 separate electrical circuits.
The star point acts as a neutral in an electrical house installation.
The function of the neutral conductor is to enable separate use of
each phase and each phase can be used as an individual 230 Vac
supply.
The neutral is also connected to a metal spike driven into the
ground, the so-called earth spike. In this way the potential of the
earth equals 0 Volt. This connection is called earth.
A 3-phase load, like a 3-phase electric motor, uses electricity
from all 3 phases. The neutral does not have a function because
the 3 electrical circuits will keep each other balanced. Only if
one of the phases consumes more load than the others, the
neutral will start to conduct current. This current is called the
“compensating or equalizing current”.
When setting up 3 phase inverter/chargers they will need to be set up in a star configuration. They need to
have a common neutral. Delta is not allowed. But the 3-phase inverter/charger system can power a “delta”
configured load.
Unequal loading is not an issue when the inverter/chargers are operating in inverting mode, but it might be an
issue if they are operating in pass-through mode and are connected to a generator that is unable to deal with
an unbalanced load.
6.2 Distribution networks
There are different ways in which power is distributed to the consumer. And different ways in how the
consumer system is connected. All networks supply the 3 phases, but the way neutral and earth are bonded
varies per network type.
TN-S network
• The generator star point is connected to neutral and to earth.
• The phases, neutral and earth are distributed.
• The consumer uses the supplied phases neutral and earth.
• Neutral and earth are not connected to each other.
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TN-C Network
• The generator star point is connected to neutral and to earth.
• The phases and a combined neutral-earth are distributed.
• The consumer splits up the incoming neutral and earth (MEN link).
• The consumer uses the supplied phases and the newly created neutral and
earth.
TN-C-S Network
• The generator star point is connected to neutral and to earth.
• The phases and a combined neutral-earth are distributed.
• The consumer splits up the incoming neutral and earth (MEN link).
• The consumer connects the earth to an earth stake.
• The consumer uses the supplied phases and the newly created neutral and
earth.
TT network
• The generator star point is connected to neutral and earth.
• The phases and neutral are distributed.
• The consumer uses the supplied phases and neutral.
• The consumer creates a local earth via an earth stake.
IT network
• The generator star point is not connected to neutral and earth.
• The phases are distributed.
• The consumer uses the supplied phases.
• The consumer creates a local earth connection.
6.3 System current VA and Watt
To be able to correctly calculate fuses, wiring size or inverter size you will need to know how large the current
in the AC circuit is. To be able to correctly calculate the current, there is one aspect of AC power that will need
to be explained, namely Watt and VA.
Like explained before, AC power is alternating power. Both the voltage and the current do not have a constant
value like DC, but they alternate from positive, to negative, to positive and so on. They do these 50 times a
second in a 50 Hz system and 60 times per second in a 60 Hz system. The wave form is a sine wave.
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DC voltage AC voltage
Not only the voltage alternates in an AC circuit, the current also alternates. In a resistive system they alternate
at the same time. However, if the circuit contains non-resistive loads, the current sine wave can lag behind the
voltage sine wave or be in front of the voltage sine wave.
Below images depict the behaviour of the voltage (red) and current (blue) in an AC circuit with different type
of loads.
Resistive load Inductive load - passive Capacitive load - reactive
Resistive loads are loads with resistive elements, such as: heaters, incandescent light globes, toasters, hair
dryers and so on.
Inductive loads are loads with coils, like electromotors or transformers. Examples are: refrigerators,
compressors, air conditioners, fluorescent lights.
Capacitive loads are loads that contain capacitors, examples are capacitor banks, start motors, battery
chargers, UPS devices.
Watt is the real power drawn by the equipment. The power rating in Watt determines the actual power
purchased from the utility company, the diesel consumed by a generator or the heat loading generated by the
equipment.
VA is the “apparent power” and is the product of the voltage times the current drawn by the equipment. The
VA rating is used for sizing wiring, circuit breakers, inverters or generators.
In a purely resistive AC circuit, voltage and current waves are in step (or in phase) with each other. To calculate
current this formula can be used:
The power factor is 1 in a purely resistive system.
When an AC circuit contains loads such as inductors or capacitors, a phase shift will occur between the current
and voltage waves. Both these waves are not in step (in phase) anymore.
Current = Power/Voltage
I = P/V
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Looking at the waves, if you calculate the power you will see that the True power (W) is less than the apparent
power (VA).
When the power factor is known the apparent power can be calculated.
On average a residential AC circuit has an average power factor of 0.8. So, for general calculations it is okay to
use 0.8 as power factor.
Then there is one more type of load and this is the non-linear load. To put it
simply, these are loads that do not load up the whole sine wave equally or they
might only use a part of the wave. The current drawn by the non-linear load will
not have a sine wave shape, although the load is connected to a sine wave
voltage.
These often are loads that contain semiconductors, like diodes or LEDs. Examples
of these are AC LED lighting, light dimmers, heat guns and certain soft start
devices. When an inverter powers a non-linear load, it will go earlier into overload
than the power rating of the load.
6.4 AC wiring
In a house installation, the incoming electricity is divided into groups, usually on a distribution board.
The diameter of the electrical wiring for each AC circuit (group) needs to be matched to the size of the
expected maximum current in that circuit. This is to protect the connected loads and the electrical wiring.
Voltage-drop and heating of cables can also occur in AC circuits. Voltage drops can lead to damage of the
connected appliance and can cause heating up of cables and in extreme cases can lead to house fires.
It is also important to make good cable connections. Bad cable connections can also lead to voltage drop and
heating. Use the guidelines as already described earlier.
For wiring calculations, you can use the same calculations as are used for DC wiring as already explained.
But be aware that the earlier mentioned rule of thumb cannot be used. For wiring for voltages from 100 to 400
Vac use this rule of thumb:
Nominal current / 8 = core diameter in mm
Add 1 mm2 for each 5 meters of cable length
W = V x A x Power factor
True power = Apparent power x Power factor
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6.5 Fuses and circuit breakers
Fuses are generally located in the distribution board. Each AC circuit
(group) is fused separately. The fuse is matched to the size of the
expected load and to the cabling thickness.
The fuse protects against:
• Overload - when more current runs in the system that can be
normally expected.
• Short circuit - when the phase conductor accidentally comes in
contact with Neutral or Earth.
Traditionally, a fuse contains a wire that melts when unacceptable current passes through. As soon as the wire
in the fuse has melted the electrical circuit has been broken and no additional current will flow.
More commonly automatic circuit breakers are used to protect against overcurrent. These are called:
“Miniature Circuit Breaker (MCB)”. This device has two triggers for activating its switch-off mechanism. A
thermal trigger for long term small overload currents, and a magnetic trigger
for large short duration currents like short circuit currents.
MCBs come in three types: B, C and D. They all have the same thermal
characteristics. But they have different short circuit current levels.
• Type B disconnects at 5 In (5 rated currents) and is commonly used as
a household MCB.
• Type C disconnects at 10 In and is used for transformers and
fluorescent lamps.
• Type D disconnects at 20 In and is used for large motors, transformers
and mercury lamps.
When a short circuit current occurs, with sufficient current, the MCB (B,C or D) is switched off within 100 ms.
6.6 AC bypass switch
It is recommended to add a manual bypass switch to an inverter/charger system. This is especially useful in
mission critical systems. This switch allows you to bypass the inverter/charger and will connect the AC input
(grid or generator) directly to the loads.
A switch like this will prove invaluable in case the inverter/charger needs a configuration change or should
anything go wrong with the inverter/charger and it needs to be removed for service.
The bypass switch will need to break the AC in and AC out path to and from the inverter/charger and it then
needs to make the bypass circuit. The switch needs to be rated to the full AC load of the system.
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6.7 Special considerations for AC wiring of parallel and/or 3 phase inverter/chargers
AC cabling
Multiple inverter/chargers can be connected in parallel to create a larger
inverter/charger. When connecting a parallel system to an AC supply it matters
what length and thickness the AC wires have. Unlike DC cabling, for AC cabling
it is important to not make the cables too short or too thick. Do not over-
dimension the AC cabling. Using extra thick cabling has negative side effects.
In a parallel system each inverter/charger should be identical. Only this is not
always the case. Each inverter/charger contains an internal AC input contactor.
These contactors are not always completely identical, they can have a small
difference in its internal resistance, compared to the other contactors. This
small resistance difference might result in AC current being diverted from one
unit to another.
In a parallel system the AC current should be evenly distributed through all paralleled inverter/charger units.
When the resistance in the cabling is very low, the small difference in contactor resistance will result in a large
relative difference. And this will cause unequal current distribution.
An exaggerated example:
Unit A and unit B are connected in parallel. Extremely thick and
short cabling is used so that a very low wiring resistance was
created. But, the two units have a slight internal (AC contactor)
resistance. See image on the right.
In this scenario a total resistance for unit A is 0.1 mΩ and a total
resistance for unit B is 0.2mΩ.
This will result in Unit A carrying twice as much current as Unit B
Now, we use the same 2 units in parallel, but we use thinner and
longer cables. See image on the right.
The total resistance for unit A is 1.5 Ω and a total resistance for unit
B is 1.6 Ω. This will result in a much better current distribution. Unit
A will carry 1.066 times more current than unit B.
To safeguard against this issue, it is recommended to use long AC, cables of similar length. Always follow the
recommended cable lengths and thicknesses as listed in the product manual. Do not increase the cross-section
of the AC cabling more than is recommended in the manual!
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For example: the voltage drop tolerance of a 100 A back feed contactor is
about 20 mV at 100 A. The total cable resistance (input + output) should
therefore be larger than R = 60 mV/100 A = 6 mΩ.
The best way to check if this type of wiring issue is affecting a parallel system is
the following:
• Fully load the system.
• Measure (current clamp) each units individual AC currents.
• Compare the currents.
The current readings should be very similar. If there are big differences, then there is an issue with wiring (or
with a connection).
AC fusing parallel strings
For units in parallel it is advised to use one AC fuse for all units on that phase. Both on the input, and on the
output. Multiple fuses which are mechanically connected are okay to be used, this is counted as one fuse.
Phase rotation
The 3 phases L1, L2 and L3 of a 3-phase supply need to be connected in numerological order. Pay special
attention to the phase rotation of the AC supply from grid or generator. When wired in the wrong rotation, the
system will not accept the mains input and will only operate in inverter mode. In that case swap two phases to
correct it. A quick way to fix phase rotation is to swap 2 random phases and see if now the inverter system will
accept AC in.
In case the system is mobile it is likely that, at some point, there will be a generator or grid connection with
incorrectly wired phase rotation and the inverter/charger system will reject the input and stay in inverter
mode, consequently draining the batteries.
Mounting a simple changeover switch that can swap two of the phases is a nice solution which instantly fixes
the phase-rotation issue, without stalling the event. Besides manual switching there are also automatic devices
available to do this.
For more info on parallel and 3 phase systems please read the Parallel and 3-phase manual.