Learn how to transform your current process safety program to deliver intelligent and  integrated safety solutions that can directly affect the bottom line, while simultaneously improving process and personnel safety.

1. Webinar
”The Challenges of Managing the Safety Life Cycle”
2-3 pm Thursday, August 15, 2013
Host: Rick Stanley
• Former chairman of the API Subcommittee on Pressure Relieving Systems and the API Subcommittee on Instrumentation and
Control Systems.
• Over 30 years of process industry experience managing , developing and implementing SIS standards and practices
Register now at: https://attendee.gotowebinar.com/register/8843352583045147648
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Takeaways from this webinar series include :
 Understanding the impact of implementing the Safety Life Cycle on the culture of your facility , across disciplines
 Identifying common obstacles to effectively implementing the Safety Life Cycle
 The tools and strategies that can effectively overcome these obstacles
 How you can transcend the negative perceptions of compliance by using the Safety Life Cycle to drive efficient and
more profitable operations
Aligning your facility with ANSI/ISA-84 & IEC61511 standards can appear to be an
insurmountable task. It doesn’t have to be.
Join us August 15th for the start of the free webinar series: “Process Safety Life Cycle Management: Best
Practices and Processes You Should Adopt” to learn how to transform your current process safety
program to deliver intelligent and integrated safety solutions that can directly affect the bottom line,
while simultaneously improving process and personnel safety.
Designing, operating and maintaining safe operations in the process industry is no easy feat. The challenge is amplified
by increasing compliance costs and leaner operations. To remain competitive, managers in the process industry must
standardize compliance activities, develop & track safety performance indicators, and secure sufficient resources to
close gaps.

2. Process Safety Life Cycle Management:
Best Practices and Processes
The Challenges of Managing the
Safety Life Cycle
Practical. Simple. Cost Effective.

3. Today’s Topics
• Why We’re Here
• Current Challenges of Safety Life Cycle Management
• A Solution: ProSys DR

4. Why We’re Here
Basic Investigative Findings
 No or poor hazards analysis
 No clear definition of protective system requirements
 Poor design, maintenance and procedures
Phillips 66
Pasedena, TX
23 Dead
Cost > $ 1B
BP
Texas City, TX
15 Dead
Cost > $ 2B
Union Carbide
Bophal, India
< 3,787 Dead
Costs > $ 1B
19921984
2005
Petróleos de
Venezuela
42 Dead
Cost > $ 2B
2012
Review of general industry practices show that these root causes were not uncommon

5. Protection Layers
Potential initiating
causes
Undesired eventProtection Layers
Prevention
Process Design
Basic Process Control Systems
Safety Critical Process Alarms
Safety Instrumented Systems
Mitigation
Mechanical Mitigation Systems
Fire and Gas Systems
Plant Emergency
Community Emergency
Implementing and maintaining protective layers requires a team effort.
From the Plant Manager to the Technical Authority…to the Operator.

6. Evolution of Regulations and Standards
19961992 2000 2003 2004
OSHA – 1910.119 Process Safety Management of Highly Hazardous Chemicals
IEC 61511 Recognized as world standard on Safety Instrumented Systems
ISA S 84 “Application of Safety Instrumented Systems for the Process Industries”
ANSI / ISA S84.01 - 2004 * Replaces ISA 84 - 1996 - OSHA has recognized ISA S84 as
representing good practices for protective instrumentation
OSHA’s National Emphasis Program
Directive CPL 03-00-010 Oil Refineries
Directive 10-05 (CPL2) Chemical NEP
Regulations are a means, not the end, in running a safe operation.

7. Safety Life Cycle
IEC 61511 provides a formalized way to manage Instrumented Protective
Systems throughout a plant’s service life

8. DocumentationOperations
Maintenance
Safety
Function
Design
Management Obligations
The Challenge: Effectively managing the Safety Life Cycle requires teamwork
between mulitple disciplines, departments, and even companies. Resources are
limited.
Lack of Continuity
Disparate data
Paperwork
Overload
Inconsistent
reporting formats
Lack of Sharing
between
Organizations
Loss of Data
Personnel Turnover
Complicating Factors
Safety
Function ID
Workplace
Safety
Initiative Overload

9. Managing the Safety Life Cycle
 Conceptual Process Design
 Hazard and Risk Analysis
 Apply non-SIS Protection
Layers
 Define SIL
 Develop SRS
 Perform SIS Concept
Design
 Perform SIS detailed
design
 Install, commission, and
test
 Establish Operation and
Maintenance Procedures
 Establish Operate &
Maintain Procedures
 Pre-startup Safety Review
 SIS
Startup, Maint, Periodic
Testing
Process Safety Manager
Process Engineer
I&C Engineer
Project Engineer
Engineering Contractor
Project Construction
Contractor
Plant Maintenance
Plant Engineer
Engineering Contractor
Plant Operations and
Maintenance
Plant Engineer
SLM Process Organization
 PHA
 LOPA
 SRS
 FSA
 Design
Documentation
 Establish Operation
and Maintenance
Procedures
 Pre-startup Safety
Review
 SIS Testing and
Validation
 FAT
 Proof Testing
 Integrity
Compliance Activities
HAZOP
SIS
Engineering
Operations
Maintenance
Silos Industry Tools