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SPE Process Safety Workshop PPT Slides
- 1. 1 Shakeel Kadri Executive Director, CCPS 23 June 2017 “The Global Community Committed to Process Safety” SPE Process Safety Workshop
- 2. Outline • Chemical Engineering & Process Safety • About CCPS • Improving Process Safety since 1985.. • CCPS Key Global Programs • Process Safety Education – Start Them Young • In closing… 2“The Global Community Committed to Process Safety”
- 3. Chemical Engineering & Process Safety What good we bring to the many? What harm we bring to some? The harm all remember….. 3 “The Global Community Committed to Process Safety”
- 4. What good we bring to the many? 4 “The Global Community Committed to Process Safety”
- 5. 5 What harm we bring to some? Flixborough, UK, 1974 Pasadena, TX, 1989 Piper Alpha, UK 1988 Mexico City, 1984
- 6. 6 CAUSTIC RVVH PVH KNOCK OUT DRUM VENT GAS SCRUBBER SYSTEM ROUTE OF GAS LEAK TO ATMOSPHERE FLARE TOWER VENT GAS SCRUBBER The Harm All Remember… The most influential process safety accident in our history
- 7. Lessons Learned….. • Bhopal is the worst process safety incident that’s ever occurred in the chemical industry • It served as a bellwether event for the industry and a catalyst for a safety reform • It has lead to improved process safety practices worldwide • Global process safety improvement initiated • AIChE was asked to create a Safety Center --- Center of Chemical Process Safety [CCPS] – to lead a collaborative effort to eliminate catastrophic process incidents 7 Copyright © 2014 Center for Chemical Process Safety of the American Institute of Chemical Engineers The Bhopal Disaster
- 8. About CCPS • Not for profit organization supported by Corporate Members • It is part of AICHE. • Formed at the request of industry as a reaction to Bhopal • Managed by Managing and Advisory boards and a Technical Steering Committee • Help the industry, to eliminate significant process safety incidents, to protect people, property and the environment, through collaborative effort • It is a global organization has over 200 Corporate members, 60% in the Americas and 40% in the rest of the world • It’s headquarter is in New York City, with offices in Frankfurt, Mumbai, Singapore, Ningbo [China] and Houston. “The Global Community Committed to Process Safety”
- 9. “The Global Community Committed to Process Safety” “To protect people, property and the environment by bringing the best process safety knowledge and practices to industry, academia, the governments and the public around the world through collective wisdom, tools, training and expertise.” CCPS Vision
- 10. How CCPS Works? “The Global Community Committed to Process Safety” “Learn from other’s mistakes so we don’t have to repeat them” “To become an expert on a subject, write a book about it” “Multiply our efforts through common projects”
- 11. CCPS Engagement Metrics • Kinds of engagement Advisory Board Planning committee Project subcommittee chairmanship Chair GCPS or Regional Conference Attend TSC Meetings Attend Regional meetings Voting on ballot Project subcommittee membership Peer review Conference session chair “The Global Community Committed to Process Safety” Leadership Operational Project
- 12. Creating Books and Publications Conducting Global Conferences and Training Creating Industry-wide Tools, Programs and Guidelines Sharing Best Practices Process Safety Beacon Improving Process Safety since 1985 CCPS Certified CCPSC SACHE
- 13. Global Corporate Members!! “The Global Community Committed to Process Safety” “The Global Community Committed to Process Safety”
- 14. 38 Geographical distribution of 205 member companies [1 May 2017] 4 118 14 31 Global Membership Presence 14 The Global Community Committed to Process Safety 14
- 15. CCPSGlobal/RegionalConferences North America GCPS Latin America Peru 2016 None planned 2017 Columbia 2018 T&T / Brazil 2019 Europe Germany 2016 WCCE Spain 2017 Czech Republic 2017 Europe 2018/19 Asia-Pacific- Oceania China 2016 China, Japan 2017 China, Indonesia 2018 China, S. Korea 2019 Middle East & Africa Saudi Arabia 2016 Bahrain 2017 Kuwait UAE 2019 Global / Regional Engagement... 12th 15th 13th 15th The Global Community Committed to Process Safety 15
- 16. More Regional Engagement… China TSC Canada Regional Latin America TSC Europe TSC ME TSC India TSC Global TSC 16 The Global Community Committed to Process Safety Au Regional Asia- Pacific TSC
- 17. CCPS Body of Knowledge
- 18. • More than a million readers • 31 languages • Delivered Monthly • Just celebrated 15th anniversary of Publishing
- 20. CCPSC High Level View Application References Examination Receive Certification Conduct as certificant Maintaining Certification
- 21. •Benchmarking and data presentation at the 2015 GCPS •Theme of 2015 Global Summit on Process Safety in Kuala Lumpur •Translated into Multiple Languages – Spanish, Chinese •Keynote presentation China Conference –V2020 – Tie in with RBPS) •Subtheme in LACPS (tie in with RBPS) – Translation to Portuguese •Theme of Global Summit in Saudia Arabia •SOCOMA - Responsible Collaboration •CSB - Responsible Collaboration •AP Global Summit – Japan •LACPS – Mexico / Trinidad and Tobago •RBPS Web Based Tool / Links •New CCPS Video on Risk Awareness •Books translated (3) / published (4)
- 22. Responsible Collaboration Organization Collaborating activity Energy Institute Bow Tie Guideline Book Society of Petroleum Engineers Process Safety for Upstream Guideline Book American Chemical Council Enhancing Process Safety effort Japan Society for Safety Engineering 2017 CCPS Summit at Okayama, Japan European Process Safety Center Europe PS + Big Data Conference, Frankfurt EPSC + Dow Chemicals RAST [Risk Analysis Screening Tool] IChemE, MKO, EPSC and WPLP 2017 WCCE-10 Barcelona PSM Track Singapore Chemical Industry Council Potential 2018/19 Global Summit PERTAMINA University [Indonesia] Potential Global Summit OSHA CCPS Risk Based Process Safety elements included as non-regulatory best practices reference on the OSHA Web Tool Chemical Safety Board [CSB] Potential CCPS-CSB collaboration on developing video modules using CCPS content
- 23. Process Safety Education – Start them Young
- 24. Process Safety Undergraduate Education • Process safety culture needs to be developed while in the classroom and expected by students entering industry. • The need to upgrade training material is real. • In order for faculty to better teach process safety, it benefits them to see and hear directly from industry. • Such effort will advance corporate relationships beyond campus recruiting…...
- 25. Process Safety Education 1992 -- SAChE® (Safety and Chemical Engineering Education) • Education materials & faculty workshops • CCPS members and engineering schools • Improved awareness Limited by scope, technology and lacked overall process safety “Curriculum” approach
- 26. 2007 T2-Lab Explosion • In 2010, CSB asked AICHE - CCPS to include process safety in Chemical Engineering curriculum • AICHE worked with the US Accreditation Board for Engineering and Technology [ABET] and the ChE curriculum was updated in 2012 to include process safety • CSB Found T2 Laboratories Explosion Caused by Failure of Cooling System Resulting in Runaway Chemical Reaction • Key finding: Company Did Not Recognize Hazards of Chemical Process
- 27. VISION for Process Safety in ChE Education In 8-10 years, all graduating BS ChE’s anywhere in the world will have learned the process safety basics necessary to have a successful and safe ChE career, on a sustainable basis. To this end: • Professors will appreciate process safety and be knowledgeable enough to teach it • The necessary instructional materials and textbooks will be available • Language of instruction will not be an obstacle • Industry will strongly reinforce both the need for process safety and the education of professors and students
- 28. Plan for Accelerating Undergraduate Process Safety Learning [2015] Modernize curriculum Educate professors Fill gaps in student education Maintain continuing awareness Expand to 35+ learning modules, translated to multiple languages. Currently 10, only available in English. Ramp up to 6 workshops per year and standardize the program. Mini-Boot Camps Research funding 100% of graduating bachelor-degree chemical engineers knowledgeable about process safety.
- 29. New SACHE Module The Global Community Committed to Process Safety 29
- 30. 2016 Faculty Workshops Dow - Freeport, TX June 20 – 23, 2016 Archer Daniels Midland - Decatur, IL, July 25-28, 2016 Cargill - Blair, NE, August, 15 – 18, 2016 Chevron - Richmond, CA, August 21 -24, 2016 Faculty Workshops Educating the Educators
- 31. Upcoming Faculty Workshops 31 Archer Daniels Midland Sponsored CCPS Faculty Workshop July 24-27, 2017 Decatur, IL WACKER Sponsored CCPS Faculty Workshop July 17-20, 2017 Charleston, Tennessee
- 32. 2016 Student Bootcamps UC Berkeley – April 2-3 Georgia Institute of Technology – Sept. 10-11 University of Illinois-Urbana (mini regional) – Sept. 10-11 Student Bootcamps
- 33. Global Outreach to Faculty
- 35. Questions? 35