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Mark Stone
The Tasmanian
Freight System –
Insights and
Reflections
Mark Stone,
Aurecon
2
Contents
• Project scope and overview
• Methodology: Supply Chain and Ports and Shipping
• Tasmanian freight context
• Investigation
Cost – Shipping, Road and Benchmarking
Supply chains
Capacity
International Direct Call
• Key observations
• Suggested Improvements
• Tasmanian Integrated Freight Strategy
• Subsequent Developments
3
Project scope
The scope of the project is to undertake a detailed analysis of:
• Transport and logistics supply chains across key commodity
groups; and the costs of shipping as a modal component of the
supply chain (Bass Strait and internationally).
• Identify impediments to supply chain operations in Tasmania.
• A review of Bass Strait shipping and associated costs to identify
those components that can realistically be influenced.
The project is being undertaken in two parts – one report:
1) Supply Chains in Tasmania
2) Shipping and Ports Review
4
Project Overview
Domestic
Freight
Exporters Comments
Cost Exports - long chains, many costs
Service Exports - bumped, containers hard to find
Supply chain – commodity
Supply chain - system Exports - road trip and transhipment; Empties
Shipping capacity At the limit in peak season
Port capacity
5
Supply Chain Methodology: Supply chain mapping
Volume
$/TEU
$/TEU
Questions:
What do you do?
• what volumes?
• from/to where?
What’s good about freight?
What is not good?
Opportunities for improvement?
What are your costs?
“Node”
“Arc”
Definitions:
Nodes: Terminals, processing
plants, distribution centres
Arcs: Roads, rail, sea, air
6
Supply Chain Methodology: Issues
• Data masked – door to door
• Aggregated
• Veiled
• Different units
• Messy
• Commercial issues with sharing data
• Happy to tell, not happy to publish
• Information still sufficient for study
Takes longer to build data sets.
Lots of inferences, answers
“indicative”
Report aggregated to protect
confidentiality
Commissioned survey – Transeco
Reference against mainland
Synthesised from interviews
7
Ports and Shipping Review Methodology
• Expert review of Tasmanian shipping services and ports
• Interviews with freight providers, freight forwarders, ship brokers and
infrastructure providers.
• Two benchmarking studies of short sea Ro-Ro shipping services
similar to Bass Strait services:
• Cook Strait (NZ)
• Ro-Ro freight oriented services between Immingham (UK) and
Rotterdam (Netherlands) and Immingham and Cuxhaven
(Germany)
8
Containerised freight
9
Review of costs: Roads
Truck Utilisation 1 TEU 2 TEU 3TEU
19m Semi-Trailer $2.17 per TEU/km $1.09 per TEU/km N/A
19m Semi-Trailer
Refrigerated
$2.52 per TEU/km $1.26 per TEU/km N/A
26m B-Double $2.31 per TEU/km $1.16 per TEU/km $0.77 per TEU/km
Source: Transeco – Report on Heavy Vehicle Road Freight Transport Costs in Tasmania
• Similar to mainland and NZ road freight costs, which range $1.05 to $1.20/TEU/km
10
Review of costs: Shipping
Notes: Wharf gate to wharf gate prices, containers only.
• Generally varies with volume
11
Review of costs: International Shipping
• Like for like comparisons hard to make
• Nominal price of Bass Strait freight 34% more expensive than UK comparison
12
Benchmarking
• Sea freight is two to three times as costly as road freight
• TFES makes Bass Strait freight comparable to mainland rates
$-
$200.00
$400.00
$600.00
$800.00
$1,000.00
$1,200.00
$1,400.00
$1,600.00
Container - Hobart to
Melbourne
TFES Assisted
Container - Hobart to
Melbourne
On land - Semi -
733km
On land - B-Double -
733 km
$1598.85
$933.42
$787.98
$561.97
Road Leg Loading Ship Leg Unloading Further Road Leg
13
Export shipping costs
Port and Ancillary Charge Indicative Rate
Terminal Handling Charge (THC) $200 - $300
Basic Service Rate Additional
(BSRA)
$150 - $200
Security $20
Bill of Lading $60 - $100
Manifest $25
Indicative total $450 - $650
• Export shipping costs are high due to multi-step supply chain
• Road and Shipping Charges $1200 - $1600
• Tasmanian Road Leg: $300
• Bass Strait Shipping: $800 - $1200
• Melbourne Road Leg: $100
• Export Charges $750 - $1150
• Empty Container Reposition: $300- $500
• Port and Ancillary Charges: $450-$650
• TOTAL per TEU $1950 - $2750
14
Representative supply chains
Supply
Chain
Name
Commodity
Perishable
Overnight
Time
sensitive
Price
sensitive
Volume
FY 11/12
(TEU)
Volume
%
Fresh Vegetables, Fish, Fruit x x x 35,000 16%
Perishable
Confectionery, Butter
and Cheese, Misc Food
preparations, Livestock,
Meat, Frozen vegetables
x x 31,000 14%
Low
inventory
Newsprint, Paper, Misc
manufactures, Beer,
Crude Fertiliser and
minerals, animal foods
x 52,000 23%
Low cost
Zinc, Aluminium, Scrap
Metal, Pulp and waste
paper, Furniture, Timber
x 26,000 12%
Empty Empties x 57,000 26%
Unclassified Various 22,000 10%
Total 30% 16% 53% 37% 223,000
Time
sensitive
Price
sensitive
15
Individual supply chains - point to point
• Many supply chains are point to point and therefore efficient
• Make and ship model
16
Collective supply chains – empty containers
20 ft 40 ft
All
Containers
(TEU)
Wheeled
All Unitised
(TEU)
Entering Tasmania 27016 5690 38396 4403 47202
Leaving Tasmania 47706 5023 57752 8208 74168
74722 10713 96148 12611 121370
Our understanding
• Mismatch between international containers and domestic
• Mismatch between sizes 40’ in and 20’ out
• Coordination between carriers?
Note: One trailer = 2 TEU
• Possible planning problems
• Empty container movement – 27%
17
Shipping capacity
Rough ready reckoner:
Demand:
Per month/TEU 16,000
Supply:
Daily capacity:
Toll: 350
Sea Road 200
TT Line 140
Total: 690
Times 26 days per month (say)
= 18,000 TEU
Utilisation: 88%
85% capacity
• Shipping is at its capacity limit across Bass Strait
• Freight providers do well to move these volumes
18
Port capacity
• Sufficient space for anticipated growth at existing ports
• Requires investment and efficiency gains
Port (Berth) Operator Type TEU/Year Area (Ha) Berth (m)
TEU/Ha
Yard
TEU/m
Berth
Existing Burnie
(Berth4)
Toll-ANL Ro-Ro 242,284 6 180 40,380 1345
Existing
Devonport
(Berth 2)
SeaRoad Ro-Ro 105,000 7 180 15,000 583
Existing Devonport
(Berth 1)
TT-Line Ro-Ro 95,000 2 115 47,500 825
Incremental –
Efficiency Gain
Devonport
(Berth 2)
SeaRoad Ro-Ro 177660 7 180 25380 825
Incremental –
New Berth
Burnie (Berth
5)
Toll-ANL Ro-Ro 161,520 4 115 40,380 825
TOTAL
781,500
Port of Melbourne Corporation - Port Development Strategy (Aug 2009) estimates Tasmanian trade of 793,000
TEU in 2025
19
International Direct Call Container Ship
Service Burnie Bell Bay Sub-Total
less expected
transhipped
Total
Total plus 25%
empties
Weekly 11,688 12,695 24,383 8,046 16,337 20,421
Monthly 3,033 9,533 12,566 4,147 8,419 10,524
Total 14,721 22,228 36,949 12,193 24,756 30,945
Service Burnie Bell Bay Total (consolidated at one port)
Weekly service 234 353 586
Fortnightly 96 302 399
Monthly 209 655 864
• FY11/12 transhipments (TEUs) allocated to port of preference and frequency
• Available volumes (TEUs) per call by port by frequency
Notes:
• Services are mutually
exclusive
• 700-1000 TEU
required to attract
direct call service
Methodology
• Range of sources, including Port of Melbourne, Poulter 2013
• Paper and Zinc excluded, Aluminium included
• Split to service requirements – weekly, more than weekly
• Split between Burnie and Bell Bay (50/50) unless better approximation known
• Assume all product takes the same vessel
20
Key observations: Supply chains
Supply chains
• Some very good/innovative
• Company specific
• Large companies do well
• Seasonality
• Empty containers
• Difficult export supply chain
21
Key observations: Ports and shipping
Domestic
• High service model – RoRo vessels highly suited to trade
• One size fits all service provision
• High price
• Efficient port operations, sufficient port capacity
International
• Volume insufficient to support weekly/fortnightly direct calls
• Access to Port of Melbourne beneficial
Industry structure
22
Suggested improvements
Domestic
Freight
Exporters
Cost
Service
Supply Chain - commodity
Supply Chain - system
Shipping capacity
Port capacity
Assistance
for export
Industry-
wide
planning
and
scheduling
Improve
industry
structure
Increase
shipping
services
23
Tasmanian Integrated Freight Strategy
Desired Outcomes:
• Competition and choice
across Bass Strait and
Beyond
• Efficient Freight Gateways
• High-standard, responsive
land freight connections
• Delivering a single,
integrated freight system
24
Subsequent Developments
• Port of Burnie
• Increased Shipping Capacity on Bass
Strait
• TT Line
• International Shipping from Bell Bay
• Tasmanian Freight Equalisation
Scheme
• Port Of Melbourne
• Midland Highway
• Rail
• Hobart Airport
• Freight Export Advisory Panel
25
Mark Stone,
Aurecon
mark.stone@aurecongroup.com
+61 3 9975 3399
Thank You

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The Tasmanian freight system

  • 1. Mark Stone The Tasmanian Freight System – Insights and Reflections Mark Stone, Aurecon
  • 2. 2 Contents • Project scope and overview • Methodology: Supply Chain and Ports and Shipping • Tasmanian freight context • Investigation Cost – Shipping, Road and Benchmarking Supply chains Capacity International Direct Call • Key observations • Suggested Improvements • Tasmanian Integrated Freight Strategy • Subsequent Developments
  • 3. 3 Project scope The scope of the project is to undertake a detailed analysis of: • Transport and logistics supply chains across key commodity groups; and the costs of shipping as a modal component of the supply chain (Bass Strait and internationally). • Identify impediments to supply chain operations in Tasmania. • A review of Bass Strait shipping and associated costs to identify those components that can realistically be influenced. The project is being undertaken in two parts – one report: 1) Supply Chains in Tasmania 2) Shipping and Ports Review
  • 4. 4 Project Overview Domestic Freight Exporters Comments Cost Exports - long chains, many costs Service Exports - bumped, containers hard to find Supply chain – commodity Supply chain - system Exports - road trip and transhipment; Empties Shipping capacity At the limit in peak season Port capacity
  • 5. 5 Supply Chain Methodology: Supply chain mapping Volume $/TEU $/TEU Questions: What do you do? • what volumes? • from/to where? What’s good about freight? What is not good? Opportunities for improvement? What are your costs? “Node” “Arc” Definitions: Nodes: Terminals, processing plants, distribution centres Arcs: Roads, rail, sea, air
  • 6. 6 Supply Chain Methodology: Issues • Data masked – door to door • Aggregated • Veiled • Different units • Messy • Commercial issues with sharing data • Happy to tell, not happy to publish • Information still sufficient for study Takes longer to build data sets. Lots of inferences, answers “indicative” Report aggregated to protect confidentiality Commissioned survey – Transeco Reference against mainland Synthesised from interviews
  • 7. 7 Ports and Shipping Review Methodology • Expert review of Tasmanian shipping services and ports • Interviews with freight providers, freight forwarders, ship brokers and infrastructure providers. • Two benchmarking studies of short sea Ro-Ro shipping services similar to Bass Strait services: • Cook Strait (NZ) • Ro-Ro freight oriented services between Immingham (UK) and Rotterdam (Netherlands) and Immingham and Cuxhaven (Germany)
  • 9. 9 Review of costs: Roads Truck Utilisation 1 TEU 2 TEU 3TEU 19m Semi-Trailer $2.17 per TEU/km $1.09 per TEU/km N/A 19m Semi-Trailer Refrigerated $2.52 per TEU/km $1.26 per TEU/km N/A 26m B-Double $2.31 per TEU/km $1.16 per TEU/km $0.77 per TEU/km Source: Transeco – Report on Heavy Vehicle Road Freight Transport Costs in Tasmania • Similar to mainland and NZ road freight costs, which range $1.05 to $1.20/TEU/km
  • 10. 10 Review of costs: Shipping Notes: Wharf gate to wharf gate prices, containers only. • Generally varies with volume
  • 11. 11 Review of costs: International Shipping • Like for like comparisons hard to make • Nominal price of Bass Strait freight 34% more expensive than UK comparison
  • 12. 12 Benchmarking • Sea freight is two to three times as costly as road freight • TFES makes Bass Strait freight comparable to mainland rates $- $200.00 $400.00 $600.00 $800.00 $1,000.00 $1,200.00 $1,400.00 $1,600.00 Container - Hobart to Melbourne TFES Assisted Container - Hobart to Melbourne On land - Semi - 733km On land - B-Double - 733 km $1598.85 $933.42 $787.98 $561.97 Road Leg Loading Ship Leg Unloading Further Road Leg
  • 13. 13 Export shipping costs Port and Ancillary Charge Indicative Rate Terminal Handling Charge (THC) $200 - $300 Basic Service Rate Additional (BSRA) $150 - $200 Security $20 Bill of Lading $60 - $100 Manifest $25 Indicative total $450 - $650 • Export shipping costs are high due to multi-step supply chain • Road and Shipping Charges $1200 - $1600 • Tasmanian Road Leg: $300 • Bass Strait Shipping: $800 - $1200 • Melbourne Road Leg: $100 • Export Charges $750 - $1150 • Empty Container Reposition: $300- $500 • Port and Ancillary Charges: $450-$650 • TOTAL per TEU $1950 - $2750
  • 14. 14 Representative supply chains Supply Chain Name Commodity Perishable Overnight Time sensitive Price sensitive Volume FY 11/12 (TEU) Volume % Fresh Vegetables, Fish, Fruit x x x 35,000 16% Perishable Confectionery, Butter and Cheese, Misc Food preparations, Livestock, Meat, Frozen vegetables x x 31,000 14% Low inventory Newsprint, Paper, Misc manufactures, Beer, Crude Fertiliser and minerals, animal foods x 52,000 23% Low cost Zinc, Aluminium, Scrap Metal, Pulp and waste paper, Furniture, Timber x 26,000 12% Empty Empties x 57,000 26% Unclassified Various 22,000 10% Total 30% 16% 53% 37% 223,000 Time sensitive Price sensitive
  • 15. 15 Individual supply chains - point to point • Many supply chains are point to point and therefore efficient • Make and ship model
  • 16. 16 Collective supply chains – empty containers 20 ft 40 ft All Containers (TEU) Wheeled All Unitised (TEU) Entering Tasmania 27016 5690 38396 4403 47202 Leaving Tasmania 47706 5023 57752 8208 74168 74722 10713 96148 12611 121370 Our understanding • Mismatch between international containers and domestic • Mismatch between sizes 40’ in and 20’ out • Coordination between carriers? Note: One trailer = 2 TEU • Possible planning problems • Empty container movement – 27%
  • 17. 17 Shipping capacity Rough ready reckoner: Demand: Per month/TEU 16,000 Supply: Daily capacity: Toll: 350 Sea Road 200 TT Line 140 Total: 690 Times 26 days per month (say) = 18,000 TEU Utilisation: 88% 85% capacity • Shipping is at its capacity limit across Bass Strait • Freight providers do well to move these volumes
  • 18. 18 Port capacity • Sufficient space for anticipated growth at existing ports • Requires investment and efficiency gains Port (Berth) Operator Type TEU/Year Area (Ha) Berth (m) TEU/Ha Yard TEU/m Berth Existing Burnie (Berth4) Toll-ANL Ro-Ro 242,284 6 180 40,380 1345 Existing Devonport (Berth 2) SeaRoad Ro-Ro 105,000 7 180 15,000 583 Existing Devonport (Berth 1) TT-Line Ro-Ro 95,000 2 115 47,500 825 Incremental – Efficiency Gain Devonport (Berth 2) SeaRoad Ro-Ro 177660 7 180 25380 825 Incremental – New Berth Burnie (Berth 5) Toll-ANL Ro-Ro 161,520 4 115 40,380 825 TOTAL 781,500 Port of Melbourne Corporation - Port Development Strategy (Aug 2009) estimates Tasmanian trade of 793,000 TEU in 2025
  • 19. 19 International Direct Call Container Ship Service Burnie Bell Bay Sub-Total less expected transhipped Total Total plus 25% empties Weekly 11,688 12,695 24,383 8,046 16,337 20,421 Monthly 3,033 9,533 12,566 4,147 8,419 10,524 Total 14,721 22,228 36,949 12,193 24,756 30,945 Service Burnie Bell Bay Total (consolidated at one port) Weekly service 234 353 586 Fortnightly 96 302 399 Monthly 209 655 864 • FY11/12 transhipments (TEUs) allocated to port of preference and frequency • Available volumes (TEUs) per call by port by frequency Notes: • Services are mutually exclusive • 700-1000 TEU required to attract direct call service Methodology • Range of sources, including Port of Melbourne, Poulter 2013 • Paper and Zinc excluded, Aluminium included • Split to service requirements – weekly, more than weekly • Split between Burnie and Bell Bay (50/50) unless better approximation known • Assume all product takes the same vessel
  • 20. 20 Key observations: Supply chains Supply chains • Some very good/innovative • Company specific • Large companies do well • Seasonality • Empty containers • Difficult export supply chain
  • 21. 21 Key observations: Ports and shipping Domestic • High service model – RoRo vessels highly suited to trade • One size fits all service provision • High price • Efficient port operations, sufficient port capacity International • Volume insufficient to support weekly/fortnightly direct calls • Access to Port of Melbourne beneficial Industry structure
  • 22. 22 Suggested improvements Domestic Freight Exporters Cost Service Supply Chain - commodity Supply Chain - system Shipping capacity Port capacity Assistance for export Industry- wide planning and scheduling Improve industry structure Increase shipping services
  • 23. 23 Tasmanian Integrated Freight Strategy Desired Outcomes: • Competition and choice across Bass Strait and Beyond • Efficient Freight Gateways • High-standard, responsive land freight connections • Delivering a single, integrated freight system
  • 24. 24 Subsequent Developments • Port of Burnie • Increased Shipping Capacity on Bass Strait • TT Line • International Shipping from Bell Bay • Tasmanian Freight Equalisation Scheme • Port Of Melbourne • Midland Highway • Rail • Hobart Airport • Freight Export Advisory Panel