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The Science of
Pavement Preservation
Chris Evers
cevers@pavetechinc.com
Ken Holton, P.E.
kholton@pavetechinc.com
Chas Jordan, ENV SP, LEED GA
cjordan@pavetechinc.com
2
What is Pavement Preservation?
A cost-effective set of practices that
extend pavement life and improve safety
and motorist satisfaction while saving
public tax dollars.
(NCPP, pavementpreservation.org)
3
Pavement Preservation
• Asset Management Principles:
• Life Cycle Cost Benefit
• Maintaining Early to keep in “Like New” Condition
• Pavement “Value”
• Preventive Maintenance
• Oil Changes?
• Change the Air Filter in your A/C Unit?
• Mow your lawn?
• All Examples of Preventive Maintenance
4
FHWA Every Day Counts Initiative
5
FHWA Every Day Counts Initiative
6
“Right Treatment on the Right Road
at the Right Time”
Condition
Time
$1 for preventive
maintenance here
Is 3 to 10 times
more cost
effective than
here
7
Real Science:
Why does Asphalt Deteriorate?
1. Age
2. Oxidation
3. Water Damage
4. Traffic Damage
8
Why does Asphalt Deteriorate?
AGE (Hardening)
The first significant hardening of
the asphalt cement takes place
in the pugmill or drum mixer
where heated aggregate is
mixed with hot asphalt cement.
During this short mixing time,
the asphalt cement, which is in
very thin films, is exposed to
high temperatures ranging
from 275 to 350º F.
9
Why does Asphalt Deteriorate?
OXIDATION
The roadway begins to
deteriorate the moment it’s
paved. The worst part is it’s
exponential. The viscosity of the
asphalt binder can go from 10-15K
poise when it’s only a few months
old to several hundred thousand
after only a few years. In Florida
this is how most roads fail.
10
Why does Asphalt Deteriorate?
WATER DAMAGE
Seeps into asphalt,
especially cracks or
raveling. This water
expands and contracts,
causing distress in the
binder, and eventually
potholes or structural
damage occurs.
11
Why does Asphalt Deteriorate?
TRAFFIC DAMAGE
Causes fatigue cracking
which can lead to heightened
damaged due to the
preceding elements. It also
compacts overtime, causing a
harder areas in the A.C. than
other areas of the roadway.
12
Real Science:
How do we limit deterioration?
Thus, the secret of ensuring a
long service life of asphalt in
pavements is to retard the aging
process.
13
How do we limit deterioration?
14
Maltenes are the Key
• Maltenes are the unstable component
of asphalt binder and they are affected
by air, UV rays water, temperature, etc.
• It is the loss of the Maltenes from the
asphalt binder in the upper 3/8” to ½” of
asphalt pavements that start the
asphalt deterioration process.
15
Deterioration
occurs as the
Asphaltic Cement
(AC) looses
Maltenes from
UV damage,
Water, and Traffic
over time.
Confirmed by FHWA – EDC Program
17
Real Science:
So How do we Preserve?
• Depending on condition of the
pavement, it can be as simple as:
REPLACE THE MALTENES.
• Replacing the Maltenes can provide the
aged asphalt binder the materials
needed to remain fluid, viscous, and
healthy.
18
Replacing the Maltenes:
Rejuvenation
Maltene based rejuvenators work by
changing the chemistry of the asphalt
binder by replenishing the lost maltenes
back into the asphalt binder restoring its
asphaltene to maltene ratio back to
nearly new levels
19
Rejuvenation
Fog Seal COATING -
Seals the surface
Petroleum Maltene Based REJUVENATOR -
Penetrates down into pavement & seals the surface, CANNOT be worn
away
20
Real Science:
How do we know this works?
• The “Rostler Method” - Determines the
rejuvenator efficacy and determines
the ratio of resinous to oily maltenes in
the pavement surface
• ASTM Test D-2006-70 – “Free Maltene
Distribution”
21
How do we know this works?
• Viscosity Testing
with a Dynamic
Sheer
Rheometer
(DSR)
• Higher Viscosity
means healthier
pavement
22
How do we know this works?
• Measuring
International
Roughness
Index of the
Pavement
before and after
treatments
23
How do we know this works?
• 3D Imaging Data – Mapping distress in
pavement based upon depth
differences at microscopic levels
24
Real Science:
Is Rejuvenation what we need?
• Preservation can go beyond
rejuvenation, especially if pavement
shows signs of distress like:
• Cracking
• Severe Raveling
• Potholes
• Aggregate Loss
25
How do I preserve?
• Through a mutual use of Maltene
replacement technology and:
• Crack Sealing
• Microsurfacing
• Seal Coating
• Chip Sealing
• Slurry Sealing
26
Why with other treatments?
• The Maltenes will benefit the existing
Asphaltic Cement, however due to the
distress in the existing road, a new
wearing surface is needed or at the
very least, crack sealing to limit water
intrusion below the top layer of
asphalt.
27
Real Science:
Has this been proven, and by who?
• National Center for Pavement
Preservation at Michigan State
University (pavementpreservation.org)
• Center for Multidisciplinary Research in
Transportation at Texas Tech University
• Time and Experience
28
Real Science. Real Results.
www.pavetechinc.com

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The Science of Pavement Preservation - CAI Approved Course

  • 1. The Science of Pavement Preservation Chris Evers cevers@pavetechinc.com Ken Holton, P.E. kholton@pavetechinc.com Chas Jordan, ENV SP, LEED GA cjordan@pavetechinc.com
  • 2. 2 What is Pavement Preservation? A cost-effective set of practices that extend pavement life and improve safety and motorist satisfaction while saving public tax dollars. (NCPP, pavementpreservation.org)
  • 3. 3 Pavement Preservation • Asset Management Principles: • Life Cycle Cost Benefit • Maintaining Early to keep in “Like New” Condition • Pavement “Value” • Preventive Maintenance • Oil Changes? • Change the Air Filter in your A/C Unit? • Mow your lawn? • All Examples of Preventive Maintenance
  • 4. 4 FHWA Every Day Counts Initiative
  • 5. 5 FHWA Every Day Counts Initiative
  • 6. 6 “Right Treatment on the Right Road at the Right Time” Condition Time $1 for preventive maintenance here Is 3 to 10 times more cost effective than here
  • 7. 7 Real Science: Why does Asphalt Deteriorate? 1. Age 2. Oxidation 3. Water Damage 4. Traffic Damage
  • 8. 8 Why does Asphalt Deteriorate? AGE (Hardening) The first significant hardening of the asphalt cement takes place in the pugmill or drum mixer where heated aggregate is mixed with hot asphalt cement. During this short mixing time, the asphalt cement, which is in very thin films, is exposed to high temperatures ranging from 275 to 350º F.
  • 9. 9 Why does Asphalt Deteriorate? OXIDATION The roadway begins to deteriorate the moment it’s paved. The worst part is it’s exponential. The viscosity of the asphalt binder can go from 10-15K poise when it’s only a few months old to several hundred thousand after only a few years. In Florida this is how most roads fail.
  • 10. 10 Why does Asphalt Deteriorate? WATER DAMAGE Seeps into asphalt, especially cracks or raveling. This water expands and contracts, causing distress in the binder, and eventually potholes or structural damage occurs.
  • 11. 11 Why does Asphalt Deteriorate? TRAFFIC DAMAGE Causes fatigue cracking which can lead to heightened damaged due to the preceding elements. It also compacts overtime, causing a harder areas in the A.C. than other areas of the roadway.
  • 12. 12 Real Science: How do we limit deterioration? Thus, the secret of ensuring a long service life of asphalt in pavements is to retard the aging process.
  • 13. 13 How do we limit deterioration?
  • 14. 14 Maltenes are the Key • Maltenes are the unstable component of asphalt binder and they are affected by air, UV rays water, temperature, etc. • It is the loss of the Maltenes from the asphalt binder in the upper 3/8” to ½” of asphalt pavements that start the asphalt deterioration process.
  • 15. 15 Deterioration occurs as the Asphaltic Cement (AC) looses Maltenes from UV damage, Water, and Traffic over time.
  • 16. Confirmed by FHWA – EDC Program
  • 17. 17 Real Science: So How do we Preserve? • Depending on condition of the pavement, it can be as simple as: REPLACE THE MALTENES. • Replacing the Maltenes can provide the aged asphalt binder the materials needed to remain fluid, viscous, and healthy.
  • 18. 18 Replacing the Maltenes: Rejuvenation Maltene based rejuvenators work by changing the chemistry of the asphalt binder by replenishing the lost maltenes back into the asphalt binder restoring its asphaltene to maltene ratio back to nearly new levels
  • 19. 19 Rejuvenation Fog Seal COATING - Seals the surface Petroleum Maltene Based REJUVENATOR - Penetrates down into pavement & seals the surface, CANNOT be worn away
  • 20. 20 Real Science: How do we know this works? • The “Rostler Method” - Determines the rejuvenator efficacy and determines the ratio of resinous to oily maltenes in the pavement surface • ASTM Test D-2006-70 – “Free Maltene Distribution”
  • 21. 21 How do we know this works? • Viscosity Testing with a Dynamic Sheer Rheometer (DSR) • Higher Viscosity means healthier pavement
  • 22. 22 How do we know this works? • Measuring International Roughness Index of the Pavement before and after treatments
  • 23. 23 How do we know this works? • 3D Imaging Data – Mapping distress in pavement based upon depth differences at microscopic levels
  • 24. 24 Real Science: Is Rejuvenation what we need? • Preservation can go beyond rejuvenation, especially if pavement shows signs of distress like: • Cracking • Severe Raveling • Potholes • Aggregate Loss
  • 25. 25 How do I preserve? • Through a mutual use of Maltene replacement technology and: • Crack Sealing • Microsurfacing • Seal Coating • Chip Sealing • Slurry Sealing
  • 26. 26 Why with other treatments? • The Maltenes will benefit the existing Asphaltic Cement, however due to the distress in the existing road, a new wearing surface is needed or at the very least, crack sealing to limit water intrusion below the top layer of asphalt.
  • 27. 27 Real Science: Has this been proven, and by who? • National Center for Pavement Preservation at Michigan State University (pavementpreservation.org) • Center for Multidisciplinary Research in Transportation at Texas Tech University • Time and Experience
  • 28. 28 Real Science. Real Results. www.pavetechinc.com