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• Employment Level: 375+
• Contract Relationships: 300+
• Midwest Operations: 4 States (IA, IL, OK, CO)
• Sow Inventory: 60,000+
• Finish Inventory: 750,000+
• Animals Marketed: 1,400,000 hd
• Feed – Manufacturing: 405,000Tons
• Feed –Tolled: 225,000Tons
• Grain Facilities: 4 Communities (IA)
• Insurance claims process
• Business interruption computations and
involvement of outside expertise by carrier
Reference (Forensic Accountant):
Dave Schlader
Buchanan Clarke Schlader, LLP
Overland Park, KS
• SafetyTraining Programs
• Facility inspections
•Thermography program
• Licensed electrical inspections
• OSHA mock inspections
• Facility design – new construction
• Modifications to existing facilities
• Impact of claims on insurance renewal
•Farrowing rooms 1–14 have one common attic
space.
•Farrowing rooms 15–19 are separated by a
walkway.The door going into these rooms is metal
and has concrete around the door.
•Farrowing rooms 20–21 have a metal divider
between the attic air space.
•Installed fire escape windows in all of the farrowing
rooms.
•Installed curtain and cool cell evacuation equipment
in hallways and gestation barn.
•Installed new generator – outside building.
Generator Details:
•11 gallons/hour
•350 gallons of diesel
•1.3 days of fuel
EscapeWindows
were added
at Fall Creek
•Installed fire door between existing farrowing and
new farrowing that extends the length of old
farrowing (approximately 89 feet). 40/20 APA
rating and D-Blaze Rating.
•Separate attic between existing and new farrowing.
•Installed fire doors between nursery and existing
GDU barn. Attics are separated.
•Installed fire escape windows in all of the farrowing
rooms.
•Installed curtain and cool cell evacuation
equipment in hallways and gestation barn.
Generator Details:
•12 gallons/hour
•400 gallons of diesel
•1.39 days of fuel
•Have installed 8 fire doors in farrowing to separate
farrowing rooms. 4 ft. on each side and up over the
ceiling. Every hallway, from the concrete stub walls
up to the ceiling are fire retarding. 40/20 APA
rating and D-Blaze Rating.
•1 attic firewall in the old gestation barn.
•3 attic firewalls in the new gestation barn.
•New farrowing has an attic firewall separating
3 new rooms from the existing 5 rooms.
•254 crates have been direct wired.
•All connecting hallways in the new construction
have 3/4” fire retarding board on walls and ceiling.
Generator Details:
•14 gallons/hour
•300 gallons of diesel
•0.89 days of fuel
Direct wire heat
mats were added
at MIPA in
254 crates
MIPA fire
door in
farrowing
hallway
•Have installed new fire doors separating existing farrowing
from new farrowing. 6 ft. fire retarding wall on old farrowing
and 10 ft. on new farrowing side. 40/20 APA rating and
D-Blaze Rating.
•Have an attic firewall in the middle of new farrowing.
•Have a fire door separating existing gestation and new pen
gestation. (8 ft. on each side)
•Have 2 cisterns with approximately 21,000 and 44,000
gallons of water on site.
•Installed new generator which is located outside the building.
•Installed fire escape windows in all of the farrowing rooms.
•New gestation barn has 4 attic firewalls.
•Old gestation barn has 3 attic firewalls.
Generator Details:
•15 gallons/hour
•1000 gallons of diesel
•2.8 days of fuel
Two
escape
windows
in new
farrowing
room
New Outdoor Generator and 2 cisterns with
approximately 21,000 and 44,000 gallons of
water on site.
Fire door
and
retarding
wall
to new
farrowing
room
Generator Details:
•10 gallons/hour
•300 gallons of diesel
•1.3 days of fuel
Scheetz
•Have approximately 66% of the 672
crates at facility heat lamps hard wired.
Oak Grove
•Have approximately 42% of the 1240
crates at facility heat lamps hard wired.
Generator Details :
•14 gallons/hour
•500 gallons of diesel
•1.5 days of fuel
Direct wired lamps and direct wired heat lamps
added to approximately 66% of the 672 crates.
Supplies for cutting curtains.
Farm
Manual
/Auto
transfer
Genera
tor KW Brand
Type of
Fuel
Fuel
Storage
primary
Fuel Storage
Secondary
Total
Fuel
Storage
Fuel
Used /
HR
Total hrs of
fuel
Total
days of
fuel
Farm 1 Breeding Manual 80KW Kohler Diesel 250 500 750 10 75 3.1
Farm 1
Nursery/grower destroyed by fire July 2014 250 250 10 25 1.0
Farm 2 Breeding Manual 80KW Kohler Diesel 250 250 10 25 1.0
Staging Manual 25KW Kohler Diesel 250 250 10 25 1.0
Farm 3 Breeding Manual 61KW Kohler Diesel 250 250 10 25 1.0
GDU#1 Manual 25KW Kohler Diesel 250 250 10 25 1.0
Farm 4 Breeding Manual 80KW Kohler Diesel 250 500 750 10 75 3.1
GDU#2 Manual 25KW Kohler Diesel 250 250 10 25 1.0
Farm 5 Breeding Manual 125KW Detroit Diesel Diesel 500 500 1000 10 100 4.1
Farm 6 Farrowing Manual 55KW Kohler Diesel 500 500 10 50 2.1
Farm 6 Breeding
Automati
c 125KW Kohler Diesel 500 500 10 50 2.1
Bridenstine Manual GM Diesel 500 500 10 50 2.1
•There are two 6 inch thick concrete fire walls extending
from the concrete floor (foundation) through the ceiling at
8 feet and extending 38 inches outside of the outside
wall of the building.
•In the attic, there is a wood frame above the concrete wall
extending 32 inches above the roof.
•The wood frame is covered withThermo Ply sheeting with
a 1 hour fire rating
•Steel siding covers theThermo Ply completely, inside and
outside of the attic.
•Feed lines and a water line are the only lines through the
concrete walls. No lines penetrate the walls in the attic.
•Electric and natural gas services are brought into each
section from the outside through the attic.
•Gas furnaces for the hallway are mounted outside of
the building.
•The two fire walls divide the building into sections with
two farrowing rooms on each end and three rooms in
the center. Each room is approximately 44 feet by
76.5 feet.
•The hallway, which connects the rooms to the unit has
a fire door at each fire wall.
•New fire alarms will be installed this winter that will tell
us whether it is a fire or other issue and which building
or room the alarm is coming from.
New Fire walls at Mult 1
New Fire walls and construction at Mult 1
Electrical service coming into the barn from outside
and one of the furnaces that heat the hallway.
Shielding: Replacement of wooden supports for
the generator mufflers at Mult 1.
Electrical grounding of all farrowing crates
in new farrowing rooms. (Inspector driven)
Replacement of wooden supports for
the generator mufflers at Mult 2.
Please note:
Local fire
departments
have been to
sites and are
familiar with
location’s
layout and
specific access
points.
Surviving Disaster on the Farm
Surviving Disaster on the Farm
Surviving Disaster on the Farm

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Surviving Disaster on the Farm

  • 1.
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  • 5. • Employment Level: 375+ • Contract Relationships: 300+ • Midwest Operations: 4 States (IA, IL, OK, CO) • Sow Inventory: 60,000+ • Finish Inventory: 750,000+ • Animals Marketed: 1,400,000 hd • Feed – Manufacturing: 405,000Tons • Feed –Tolled: 225,000Tons • Grain Facilities: 4 Communities (IA)
  • 6.
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  • 13. • Insurance claims process • Business interruption computations and involvement of outside expertise by carrier Reference (Forensic Accountant): Dave Schlader Buchanan Clarke Schlader, LLP Overland Park, KS
  • 14. • SafetyTraining Programs • Facility inspections •Thermography program • Licensed electrical inspections
  • 15. • OSHA mock inspections • Facility design – new construction • Modifications to existing facilities • Impact of claims on insurance renewal
  • 16.
  • 17. •Farrowing rooms 1–14 have one common attic space. •Farrowing rooms 15–19 are separated by a walkway.The door going into these rooms is metal and has concrete around the door. •Farrowing rooms 20–21 have a metal divider between the attic air space. •Installed fire escape windows in all of the farrowing rooms. •Installed curtain and cool cell evacuation equipment in hallways and gestation barn. •Installed new generator – outside building.
  • 18. Generator Details: •11 gallons/hour •350 gallons of diesel •1.3 days of fuel
  • 20. •Installed fire door between existing farrowing and new farrowing that extends the length of old farrowing (approximately 89 feet). 40/20 APA rating and D-Blaze Rating. •Separate attic between existing and new farrowing. •Installed fire doors between nursery and existing GDU barn. Attics are separated. •Installed fire escape windows in all of the farrowing rooms. •Installed curtain and cool cell evacuation equipment in hallways and gestation barn.
  • 21. Generator Details: •12 gallons/hour •400 gallons of diesel •1.39 days of fuel
  • 22. •Have installed 8 fire doors in farrowing to separate farrowing rooms. 4 ft. on each side and up over the ceiling. Every hallway, from the concrete stub walls up to the ceiling are fire retarding. 40/20 APA rating and D-Blaze Rating. •1 attic firewall in the old gestation barn. •3 attic firewalls in the new gestation barn. •New farrowing has an attic firewall separating 3 new rooms from the existing 5 rooms. •254 crates have been direct wired. •All connecting hallways in the new construction have 3/4” fire retarding board on walls and ceiling.
  • 23. Generator Details: •14 gallons/hour •300 gallons of diesel •0.89 days of fuel
  • 24. Direct wire heat mats were added at MIPA in 254 crates
  • 26. •Have installed new fire doors separating existing farrowing from new farrowing. 6 ft. fire retarding wall on old farrowing and 10 ft. on new farrowing side. 40/20 APA rating and D-Blaze Rating. •Have an attic firewall in the middle of new farrowing. •Have a fire door separating existing gestation and new pen gestation. (8 ft. on each side) •Have 2 cisterns with approximately 21,000 and 44,000 gallons of water on site. •Installed new generator which is located outside the building. •Installed fire escape windows in all of the farrowing rooms. •New gestation barn has 4 attic firewalls. •Old gestation barn has 3 attic firewalls.
  • 27. Generator Details: •15 gallons/hour •1000 gallons of diesel •2.8 days of fuel
  • 29. New Outdoor Generator and 2 cisterns with approximately 21,000 and 44,000 gallons of water on site.
  • 31. Generator Details: •10 gallons/hour •300 gallons of diesel •1.3 days of fuel
  • 32. Scheetz •Have approximately 66% of the 672 crates at facility heat lamps hard wired. Oak Grove •Have approximately 42% of the 1240 crates at facility heat lamps hard wired.
  • 33. Generator Details : •14 gallons/hour •500 gallons of diesel •1.5 days of fuel
  • 34. Direct wired lamps and direct wired heat lamps added to approximately 66% of the 672 crates.
  • 35. Supplies for cutting curtains.
  • 36. Farm Manual /Auto transfer Genera tor KW Brand Type of Fuel Fuel Storage primary Fuel Storage Secondary Total Fuel Storage Fuel Used / HR Total hrs of fuel Total days of fuel Farm 1 Breeding Manual 80KW Kohler Diesel 250 500 750 10 75 3.1 Farm 1 Nursery/grower destroyed by fire July 2014 250 250 10 25 1.0 Farm 2 Breeding Manual 80KW Kohler Diesel 250 250 10 25 1.0 Staging Manual 25KW Kohler Diesel 250 250 10 25 1.0 Farm 3 Breeding Manual 61KW Kohler Diesel 250 250 10 25 1.0 GDU#1 Manual 25KW Kohler Diesel 250 250 10 25 1.0 Farm 4 Breeding Manual 80KW Kohler Diesel 250 500 750 10 75 3.1 GDU#2 Manual 25KW Kohler Diesel 250 250 10 25 1.0 Farm 5 Breeding Manual 125KW Detroit Diesel Diesel 500 500 1000 10 100 4.1 Farm 6 Farrowing Manual 55KW Kohler Diesel 500 500 10 50 2.1 Farm 6 Breeding Automati c 125KW Kohler Diesel 500 500 10 50 2.1 Bridenstine Manual GM Diesel 500 500 10 50 2.1
  • 37. •There are two 6 inch thick concrete fire walls extending from the concrete floor (foundation) through the ceiling at 8 feet and extending 38 inches outside of the outside wall of the building. •In the attic, there is a wood frame above the concrete wall extending 32 inches above the roof. •The wood frame is covered withThermo Ply sheeting with a 1 hour fire rating •Steel siding covers theThermo Ply completely, inside and outside of the attic. •Feed lines and a water line are the only lines through the concrete walls. No lines penetrate the walls in the attic.
  • 38. •Electric and natural gas services are brought into each section from the outside through the attic. •Gas furnaces for the hallway are mounted outside of the building. •The two fire walls divide the building into sections with two farrowing rooms on each end and three rooms in the center. Each room is approximately 44 feet by 76.5 feet. •The hallway, which connects the rooms to the unit has a fire door at each fire wall. •New fire alarms will be installed this winter that will tell us whether it is a fire or other issue and which building or room the alarm is coming from.
  • 39. New Fire walls at Mult 1
  • 40. New Fire walls and construction at Mult 1
  • 41. Electrical service coming into the barn from outside and one of the furnaces that heat the hallway.
  • 42. Shielding: Replacement of wooden supports for the generator mufflers at Mult 1.
  • 43. Electrical grounding of all farrowing crates in new farrowing rooms. (Inspector driven)
  • 44. Replacement of wooden supports for the generator mufflers at Mult 2.
  • 45. Please note: Local fire departments have been to sites and are familiar with location’s layout and specific access points.