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B Singh Kalchuri et al. Int. Journal of Engineering Research and Applications www.ijera.com
ISSN : 2248-9622, Vol. 5, Issue 4, ( Part -6) April 2015, pp. 87-89
www.ijera.com 87 | P a g e
Study On Concrete Using Marble Powder Waste As Partial
Replacement Of Sand.
Bhupendra Singh Kalchuri1
, Dr. Rajeev Chandak2,
R.K.Yadav3
1
Student M.E. Structural Engineering, Department of Civil Engineering Jabalpur Engineering College Jabalpur,
India
2
Head, Department of Civil Engineering Jabalpur Engineering College Jabalpur, India
3
Associate Professor, Department of Civil Engineering Jabalpur Engineering College Jabalpur, India
Abstract
Marble Waste (Marble sawing powder, and marble sludge or slurry) is a widespread byproduct of marble
processing industries. All these wastes are thrown away in the areas near the factories and cause severe
environmental problems. The main objective of this study is to explore the possibility of using marble powder
waste as partial replacement of fine aggregate in concrete. Since this concrete is prepared with marble powder as
a partial replacement of fine aggregate (Sand) in four different proportions i.e. 10%, 20%, 30% and 40% and
tested for the period of 7days, 28days, 90days curing. This compressive strength compared with the
conventional concrete i.e. concrete prepared without marble powder.
Keywords: - Marble powder, Portland Pozzolana Cement, Sand, concrete, compressive strength.
I. Introduction
These day marbles are widely used in
construction work. A large amount of waste is
generated during sawing, grinding and polishing
process. The result is that the marble waste which is
20% of total marble quarried has reached as high
millions of tons. Generally the marble wastes are
being dumped in any nearby pit or vacant space near
the marble processing industries, although notified
areas have been marked for dumping the same. This
leads to increased environmental risks as dust
pollution spreads alongside for a large area. In the
dry season, the dust dries up, floats in the air, flies
and deposits on crops and vegetation. In addition, the
deposition of such generated huge amount of fine
wastes certainly creates necrotic ecological
conditions for flora and fauna changing landscapes
and habitats. The accumulated waste also
contaminates the surface and underground water
reserves. Now a day’s marble waste is one of the
causes of environmental problems around the world.
Therefore, max. Utilization of marble waste in
various industrial sectors, especially the construction,
agriculture, glass and paper industries would help to
protect the environment. Concrete is the most widely
used construction material in the civil construction
work because of its high structural strength and
stability. Concrete is a heterogeneous mix of cement,
aggregate (coarse and fine aggregate) and water.
Aggregate can not only limit the strength of concrete
also affect the durability and performance of
concrete. The worldwide consumption of sand as fine
aggregate in concrete production is very high, so
maximum areas are facing acute shortage of good
quality of sand. The main objective of the present
work is to investigate the usability of the marble
powder as partial replacement of fine aggregate
instead of sand in concrete. Effect of waste marble
powder in concrete has been investigated by
experimental tests on conventional concrete without
marble powder with varying quantities of marble
powder by replacing the sand partially.
II. Material Used
2.1 Cement
Portland Pozzolana Cement (ACC) used in this
study, which has specific gravity 3.10.
2.2 Marble Powder
The specific gravity of marble is 2.577. Local
available Marble powder used as Partial replacement
of fine aggregate in concrete.
2.3 Aggregates
Aggregates are the important constituents in
concrete. They give body to the concrete, reduce
shrinkage and effect economy. The coarse aggregate
passing through a 20 mm and retained on 10 mm
sieve is used. Its specific gravity of 3.0. Good quality
Narmada River sand used as a fine aggregate
conforming to Zone- II of IS: 383 – 1970 have a
fineness modulus of 2.72 and a specific gravity of
2.64.
2.4 Water
Water is the most important and least expensive
ingredient of concrete. Potable water free from
RESEARCH ARTICLE OPEN ACCESS
B Singh Kalchuri et al. Int. Journal of Engineering Research and Applications www.ijera.com
ISSN : 2248-9622, Vol. 5, Issue 4, ( Part -6) April 2015, pp. 87-89
www.ijera.com 88 | P a g e
organic substance is used for mixing as well as curing
of concrete.
III. Method
Based on the Indian Standard (IS: 10262 –
1982), design mix for M30 grade of concrete was
prepared by partially replacing fine aggregate with
five different percentages by weight of marble
powder (0%, 10%, 20%, 30%, and 40%,) and
150x150x150 mm concrete cubes were casting. The
nine specimens of each mix were prepared. After 24
hrs the specimens were removed from the mould
subjected to water curing for 7, 28 and 90 days. After
curing, the specimens were tested for compressive
strength using a calibrated compression machine.
Figure 1. Compression Testing Machine
Table No.1: Details of Replacement of Sand By
Marble Powder as Fine Aggregate
Sr.
No.
Cement Sand Marble
Powder
Aggregate
1 100% 100% 0% 100%
2 100% 90% 10% 100%
3 100% 80% 20% 100%
4 100% 70% 30% 100%
5 100% 60% 40% 100%
Table No.2: Mix Proportion for concrete M30
Material By Weight
Mix Proportion
C:Sand:Wm:Ca:waterMarble
%
Sand
(Kg)
Waste
Marble
(Kg)
0 600 0.000 1:1.40:0.00:2.96:0.43
10 540 60 1:1.26:0.14:2.96:0.43
20 480 120 1:1.12:0.28:2.96:0.43
30 420 180 1:0.98:0.42:2.96:0.43
40 360 240 1:0.84:0.56:2.96:0.43
IV. TEST RESULTS
A series of test was carried out on the concrete to
obtain the strength characteristics of concrete with
and without waste marble powder as fine aggregate,
which is a replacement for sand in various
percentages. The result of compression tests has been
given in table no.3.
Table No. 3: Compressive Strength
Sr.
No.
%
Repla
ceme
nt
7 Days
Strength
N/mm2
28 Days
Strength
N/mm2
90 Days
Strengt
h
N/mm2
1 0 27.04 39.55 54.08
2 10 27.11 40.59 54.67
3 20 27.18 41.04 54.81
4 30 25.92 36.15 45.33
5 40 23.85 33.48 43.85
Figure 2. Average compressive strength of different
percentage of waste marble powder.
V. CONCLUSIONS
From the test result (shown in fig. 2), the
following conclusion can be drawn :-
 The compressive strength of concrete is
increased when the percentage of marble powder
waste is increased up to 20% and by further
increasing the percentage of marble powder
waste compressive strength gets reduced.
 Test also indicates that the waste marble powder
can be successfully utilized as partial
replacement of fine aggregate in concrete
production. Their use in concrete will alleviate
the problem of their disposal and environmental
pollution.
REFERENCES
[1] Pooja J. chavhan, “To Study the Behavior of
Marble Powder as Supplementary
0
10
20
30
40
50
60
0% 10% 20% 30% 40%
CompressiveStrengthN/mm2
% waste Marble Powder
7 Days
28 Days
90 Days
B Singh Kalchuri et al. Int. Journal of Engineering Research and Applications www.ijera.com
ISSN : 2248-9622, Vol. 5, Issue 4, ( Part -6) April 2015, pp. 87-89
www.ijera.com 89 | P a g e
Cementitious Material in concrete” Int.
Journal of Engineering Research and
applications, ISSN: 2248-9622, Vol. 4, Issue
4 (Version 1), April 2014, pp. 377-381.
[2] Veena G. Pathan, Md. Gulfam Pathan,
“Feasibility and Need of use of Waste
Marble Powder in Concrete Production”,
IOSR Journal of Mechanical and Civil
Engineering (IOSR-JMCE) e-ISSN; 2278-
1684, p-ISSN; 2320-334X PP 23-26.
[3] Vaidevi C, “Study on marble dust as partial
replacement of cement in concrete”, Indian
journal of engineering, 2013, 4(9), 14-16.
[4] Baboo Rai, Khan Naushad H, Abhishek Kr,
Tabin Rushad S, Duggal S.K., Influence of
Marble Powder/Granules in concrete mix,
International Journal of Civil and Structural
Engineering, Vol. 1, No. 4, 2011, ISSN
0876-4399.
[5] Nutan Patel, Amit Raval, Jayeshkumar
Pitroda; “Marble Waste : Opportunities for
Development of Low Cost Concrete”, Global
Research Analysis International, volume: 2,
Issue: 2, Feb 2013, ISSN No. 2277-8160.
[6] RonakMapani,SachithKumar Jegarkal,
Rashmi Shepur, Ravi Kiran H.N., Veena
Kumara Adi, effect of marble Sludge
Powder and Quarry Rock Dust as Partial
Replacement of Fine Aggregate on
Properties of Concrete, Innovative
Technology and Exploring Engineering
(IJITEE) ISSN: 2278-3075, Volume-4,
Issue-1, June 2014.
[7] M. L. Gambhir. Concrete Technology,
(2004), Tata McGraw-Hill. Retrieved 2010-
12-11.
[8] M.S. Shatty “Concrete Technology”, 3rd
Edition, S. Chand & Company Limited
Delhi. 1992.
[9] IS 10262-1982, Recommended guidelines
for concrete mix design, Bureau of Indian
Standards, New Delhi, India.
[10] IS 383-1970 :Specification For Coarse and
Fine Aggregates from Natural source for
Concrete, Bureau of Indian Standards, New
Delhi, India.
[11] IS 516-1959 : Methods of Tests for Strength
of Concrete, Bureau of Indian Standards,
New Delhi, India.
[12] IS456-2000 Plain and Reinforced Concrete -
Code of Practice, Bureau of Indian
Standards, New Delhi, India.

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Study On Concrete Using Marble Powder Waste As Partial Replacement Of Sand

  • 1. B Singh Kalchuri et al. Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 5, Issue 4, ( Part -6) April 2015, pp. 87-89 www.ijera.com 87 | P a g e Study On Concrete Using Marble Powder Waste As Partial Replacement Of Sand. Bhupendra Singh Kalchuri1 , Dr. Rajeev Chandak2, R.K.Yadav3 1 Student M.E. Structural Engineering, Department of Civil Engineering Jabalpur Engineering College Jabalpur, India 2 Head, Department of Civil Engineering Jabalpur Engineering College Jabalpur, India 3 Associate Professor, Department of Civil Engineering Jabalpur Engineering College Jabalpur, India Abstract Marble Waste (Marble sawing powder, and marble sludge or slurry) is a widespread byproduct of marble processing industries. All these wastes are thrown away in the areas near the factories and cause severe environmental problems. The main objective of this study is to explore the possibility of using marble powder waste as partial replacement of fine aggregate in concrete. Since this concrete is prepared with marble powder as a partial replacement of fine aggregate (Sand) in four different proportions i.e. 10%, 20%, 30% and 40% and tested for the period of 7days, 28days, 90days curing. This compressive strength compared with the conventional concrete i.e. concrete prepared without marble powder. Keywords: - Marble powder, Portland Pozzolana Cement, Sand, concrete, compressive strength. I. Introduction These day marbles are widely used in construction work. A large amount of waste is generated during sawing, grinding and polishing process. The result is that the marble waste which is 20% of total marble quarried has reached as high millions of tons. Generally the marble wastes are being dumped in any nearby pit or vacant space near the marble processing industries, although notified areas have been marked for dumping the same. This leads to increased environmental risks as dust pollution spreads alongside for a large area. In the dry season, the dust dries up, floats in the air, flies and deposits on crops and vegetation. In addition, the deposition of such generated huge amount of fine wastes certainly creates necrotic ecological conditions for flora and fauna changing landscapes and habitats. The accumulated waste also contaminates the surface and underground water reserves. Now a day’s marble waste is one of the causes of environmental problems around the world. Therefore, max. Utilization of marble waste in various industrial sectors, especially the construction, agriculture, glass and paper industries would help to protect the environment. Concrete is the most widely used construction material in the civil construction work because of its high structural strength and stability. Concrete is a heterogeneous mix of cement, aggregate (coarse and fine aggregate) and water. Aggregate can not only limit the strength of concrete also affect the durability and performance of concrete. The worldwide consumption of sand as fine aggregate in concrete production is very high, so maximum areas are facing acute shortage of good quality of sand. The main objective of the present work is to investigate the usability of the marble powder as partial replacement of fine aggregate instead of sand in concrete. Effect of waste marble powder in concrete has been investigated by experimental tests on conventional concrete without marble powder with varying quantities of marble powder by replacing the sand partially. II. Material Used 2.1 Cement Portland Pozzolana Cement (ACC) used in this study, which has specific gravity 3.10. 2.2 Marble Powder The specific gravity of marble is 2.577. Local available Marble powder used as Partial replacement of fine aggregate in concrete. 2.3 Aggregates Aggregates are the important constituents in concrete. They give body to the concrete, reduce shrinkage and effect economy. The coarse aggregate passing through a 20 mm and retained on 10 mm sieve is used. Its specific gravity of 3.0. Good quality Narmada River sand used as a fine aggregate conforming to Zone- II of IS: 383 – 1970 have a fineness modulus of 2.72 and a specific gravity of 2.64. 2.4 Water Water is the most important and least expensive ingredient of concrete. Potable water free from RESEARCH ARTICLE OPEN ACCESS
  • 2. B Singh Kalchuri et al. Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 5, Issue 4, ( Part -6) April 2015, pp. 87-89 www.ijera.com 88 | P a g e organic substance is used for mixing as well as curing of concrete. III. Method Based on the Indian Standard (IS: 10262 – 1982), design mix for M30 grade of concrete was prepared by partially replacing fine aggregate with five different percentages by weight of marble powder (0%, 10%, 20%, 30%, and 40%,) and 150x150x150 mm concrete cubes were casting. The nine specimens of each mix were prepared. After 24 hrs the specimens were removed from the mould subjected to water curing for 7, 28 and 90 days. After curing, the specimens were tested for compressive strength using a calibrated compression machine. Figure 1. Compression Testing Machine Table No.1: Details of Replacement of Sand By Marble Powder as Fine Aggregate Sr. No. Cement Sand Marble Powder Aggregate 1 100% 100% 0% 100% 2 100% 90% 10% 100% 3 100% 80% 20% 100% 4 100% 70% 30% 100% 5 100% 60% 40% 100% Table No.2: Mix Proportion for concrete M30 Material By Weight Mix Proportion C:Sand:Wm:Ca:waterMarble % Sand (Kg) Waste Marble (Kg) 0 600 0.000 1:1.40:0.00:2.96:0.43 10 540 60 1:1.26:0.14:2.96:0.43 20 480 120 1:1.12:0.28:2.96:0.43 30 420 180 1:0.98:0.42:2.96:0.43 40 360 240 1:0.84:0.56:2.96:0.43 IV. TEST RESULTS A series of test was carried out on the concrete to obtain the strength characteristics of concrete with and without waste marble powder as fine aggregate, which is a replacement for sand in various percentages. The result of compression tests has been given in table no.3. Table No. 3: Compressive Strength Sr. No. % Repla ceme nt 7 Days Strength N/mm2 28 Days Strength N/mm2 90 Days Strengt h N/mm2 1 0 27.04 39.55 54.08 2 10 27.11 40.59 54.67 3 20 27.18 41.04 54.81 4 30 25.92 36.15 45.33 5 40 23.85 33.48 43.85 Figure 2. Average compressive strength of different percentage of waste marble powder. V. CONCLUSIONS From the test result (shown in fig. 2), the following conclusion can be drawn :-  The compressive strength of concrete is increased when the percentage of marble powder waste is increased up to 20% and by further increasing the percentage of marble powder waste compressive strength gets reduced.  Test also indicates that the waste marble powder can be successfully utilized as partial replacement of fine aggregate in concrete production. Their use in concrete will alleviate the problem of their disposal and environmental pollution. REFERENCES [1] Pooja J. chavhan, “To Study the Behavior of Marble Powder as Supplementary 0 10 20 30 40 50 60 0% 10% 20% 30% 40% CompressiveStrengthN/mm2 % waste Marble Powder 7 Days 28 Days 90 Days
  • 3. B Singh Kalchuri et al. Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 5, Issue 4, ( Part -6) April 2015, pp. 87-89 www.ijera.com 89 | P a g e Cementitious Material in concrete” Int. Journal of Engineering Research and applications, ISSN: 2248-9622, Vol. 4, Issue 4 (Version 1), April 2014, pp. 377-381. [2] Veena G. Pathan, Md. Gulfam Pathan, “Feasibility and Need of use of Waste Marble Powder in Concrete Production”, IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE) e-ISSN; 2278- 1684, p-ISSN; 2320-334X PP 23-26. [3] Vaidevi C, “Study on marble dust as partial replacement of cement in concrete”, Indian journal of engineering, 2013, 4(9), 14-16. [4] Baboo Rai, Khan Naushad H, Abhishek Kr, Tabin Rushad S, Duggal S.K., Influence of Marble Powder/Granules in concrete mix, International Journal of Civil and Structural Engineering, Vol. 1, No. 4, 2011, ISSN 0876-4399. [5] Nutan Patel, Amit Raval, Jayeshkumar Pitroda; “Marble Waste : Opportunities for Development of Low Cost Concrete”, Global Research Analysis International, volume: 2, Issue: 2, Feb 2013, ISSN No. 2277-8160. [6] RonakMapani,SachithKumar Jegarkal, Rashmi Shepur, Ravi Kiran H.N., Veena Kumara Adi, effect of marble Sludge Powder and Quarry Rock Dust as Partial Replacement of Fine Aggregate on Properties of Concrete, Innovative Technology and Exploring Engineering (IJITEE) ISSN: 2278-3075, Volume-4, Issue-1, June 2014. [7] M. L. Gambhir. Concrete Technology, (2004), Tata McGraw-Hill. Retrieved 2010- 12-11. [8] M.S. Shatty “Concrete Technology”, 3rd Edition, S. Chand & Company Limited Delhi. 1992. [9] IS 10262-1982, Recommended guidelines for concrete mix design, Bureau of Indian Standards, New Delhi, India. [10] IS 383-1970 :Specification For Coarse and Fine Aggregates from Natural source for Concrete, Bureau of Indian Standards, New Delhi, India. [11] IS 516-1959 : Methods of Tests for Strength of Concrete, Bureau of Indian Standards, New Delhi, India. [12] IS456-2000 Plain and Reinforced Concrete - Code of Practice, Bureau of Indian Standards, New Delhi, India.