Sproket pat kk
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The document describes a new sprocket plate design with the following key points: 1. The original sprocket plate had uneven tooth wear on one side due to high loads and low hardness. 2. The new design adds more teeth and uses a stronger material with improved hardness processed to increase strength. 3. It involves recycling old sprocket plates by cutting off the teeth and clamping new replaceable tooth blocks using bolts for easier replacement when worn.
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Historically, mechanical engineering has relied heavily on human expertise and empirical methods to solve complex problems. With the introduction of computer-aided design (CAD) and finite element analysis (FEA), the field took its first steps towards digitization. These tools allowed engineers to simulate and analyze mechanical systems with greater accuracy and efficiency. However, the sheer volume of data generated by modern engineering systems and the increasing complexity of these systems have necessitated more advanced analytical tools, paving the way for AI.
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Sproket pat kk
- 1. Sprocket plateSprocket plate Additional teethAdditional teeth Currant design
- 2. Sprocket plateSprocket plate Additional teethAdditional teeth New Design
- 3. The Part actual condition whenThe Part actual condition when abnormal runningabnormal running One side teeth wear due to maximum load and low hardnessOne side teeth wear due to maximum load and low hardness New design high strength with improve hardnessNew design high strength with improve hardness Wear area one side of teeth Newdesignwith12.0mmsheetthickness, strengthradius&supportingangle
- 4. SolutionSolution Add additional teeth withAdd additional teeth with new design,new design, Proper hardness processProper hardness process Recycle sprocket plateRecycle sprocket plate after machiningafter machining Use plate after machine teeth block Conveyer bearing Dowell
- 5. Development processDevelopment process Use old sprocket platesUse old sprocket plates Cutoff teeth & make diameter 440.0Cutoff teeth & make diameter 440.0 Turning sprocket plate on fixture.Turning sprocket plate on fixture. Two new tape hole on old plate for clamping teeth block.Two new tape hole on old plate for clamping teeth block. Make teeth blockMake teeth block 1- blank size teeth block 100x80x12 (Qty-16 for 01 set)1- blank size teeth block 100x80x12 (Qty-16 for 01 set) 2- machining profile & drilling (milling)2- machining profile & drilling (milling) 3- machining angle on teeth (lathe)3- machining angle on teeth (lathe) 4- harden process min as per require Hrc.4- harden process min as per require Hrc. 5- Assembling plate & teeth block .5- Assembling plate & teeth block .
- 6. TurningTurning 1- on fixture plate clamp with bolt1- on fixture plate clamp with bolt 2- on mandrel for many plates turning at time2- on mandrel for many plates turning at time
- 7. Milling & drillingMilling & drilling 1-Profile machining1-Profile machining 2-drilling2-drilling Dia 440.0
- 8. Angle & radius turningAngle & radius turning 16 piece at the machine on fixture plate
- 9. AssemblingAssembling 08 teeth block fit with Allen bolt on plate.08 teeth block fit with Allen bolt on plate.
- 10. compressioncompression 0 5 10 15 20 25 30 35 Materail in kg machining time new design Old design deffrence
- 12. AdvantageAdvantage Recycle scrap material.Recycle scrap material. Easy to change.Easy to change. Moveable teeth block.Moveable teeth block. Better hardness process.Better hardness process. Prepaid by
Editor's Notes
- Prepaid------’’’’MUJAHID BIN SAEED