Windsor Feedscrews Inc. specializes in manufacturing and rebuilding a wide range of screws and barrels for various industries, including plastics and rubber, with over 22 years of experience. The company offers advanced machining services, including CNC milling, turning, and hardfacing, ensuring precision while handling complex designs. Windsor Feedscrews is dedicated to customer service and efficiency, providing repair options and modifications to enhance injection components, alongside a commitment to delivering projects on budget and on time.

1. EXPOPLAST 2012
MONTREAL, CANADA
NOVEMBER 14-15, 2012

2. We specialize in the manufacturing and rebuilding of
screws, barrels, removable mixers, tips, end caps, nozzles,
and a large variety of other specialized machining
components, including augers, tie bars, and rotors.
Located in Windsor Ontario
Canada, Windsor
Feedscrews Inc. has been
providing quality products
for the plastic and rubber
industry for over 22 years.

4. CNC WHIRLING
Weingartner Maschinenbau
6 Axis Modular Universal CNC
Whirling/Milling. Multiple cutters
on the whirling head accelerate
the manufacturing time, while
accurately cutting the drive and
mixer to exact specifications.
Machining up to 12 inches in diameter by
315 inches in length CNC MILLING

5. Davis Standard
3.50 inch
32/1

6. Racer CNC Milling
The Racer utilizes patented Phantom Technology™ which greatly
reduces cutting time while still maintaining precision and performance
Machining up to 6
inches in diameter
by 288 inches in
length

7. PTA WELD
• Plasma transferred arc (PTA)
hardfacing is a versatile
method of depositing high-
quality metallurgically fused
deposits on medium and high
hardness materials.
• PTA allows precise metering of
metallic powder feedstocks and
produces deposits of a given
alloy that are tougher and more
corrosion resistant then
counterparts laid down by
GTAW or OFW processes.
Weld deposits are
characterized by very low
levels of inclusions, oxides, and
discontinuities.

8. Davis Standard
4.50 inch
20/1

9. OD Grinding
Large cylindrical grinding up
to 12 inches in diameter by
295 inches between centers
Straightening Press
Utilizing a ENERPAC
Hydraulic Pump with a max
pressure 10,000 psi

10. CNC Turning
Racer RMC 6M CNC
Lathe
This powerful lathe maintains
precision turning even under
heavy cutting loads while
upholding maximum torque
speeds. As shown in the
pictures, the RMC Lathe is
cutting the external thread on
a 510 mm diameter aluminum
face plate.

11. Manual Turning
Manual lathe work up to
12 inches in diameter by
315 inches in length
Above: Turning shank on
PBM 3.50 25/1
Left: Rough turn Van Dorn
155mm 20/1

12. Mirror Finishing
High-end finishing, including belt, buffing and hand polishing is
required to ensure material flows fluidly during processing

14. Davis Standard
6.00 inch
32/1

16. We specialize in the
manufacturing, repair, and
rebuilding of screws and
barrels for a variety of
industries including plastics,
rubber, food and many more.
We offer a complete range of
screws, barrels, and front-
end components. Our
capabilities are large enough
to handle the most complex
designs in sizes up to 7.5
meters (25 feet) in length by
30 centimeters (12 inches) in
diameter.

17. Windsor Feedscrews Inc.
offers a complete line of
screws, including:
• Blow Molding Screws
• Extrusion Screws
• Injections Screws
• Rubber Processing Screws
• Twin Screws
• Foam Screws
• Side Feeder Screws
• Timing Screws

18. We start with
the best grades
of bar stock
metals, which
include:
• AISI
4140, AISI
4340
• Nitralloy
135M
• Stainless 17-
4PH, 416, 31
6, and 304
Steels
• Tool Steels D-
2, H-

19. 250mm Troester
spline
At Windsor
Feedscrews we
can manufacture
all designs no
70mm Polygon matter how
shank with complex
gauge

20. Windsor Feedscrews offers a full
range of single barrels for extrusion,
injection molding, blow molding, and
rubber processing. We also offer
barrel repair services which
includes honing, short-sleeving, and
relining

21. Depending on your design
needs, Windsor Feedscrews is
here to help you make the
right decision for your process
Barrel Material Options:
• Bimetallic (Standard or
Carbide)
• Tool Steel (CPM-10V or D-2)
• Nitrided (Gas or Ion)

22. In certain machines the
feed throat is an integral
part of a barrel, therefore
when selecting a plasticator
barrel, manufacturing the
appropriate size and shape
of the feed throat is
essential. The feed housing
section is important in
ensuring that plastics are
properly plasticized

23. To fulfill your injection molding
requirements, Windsor
Feedscrews is a full service
provider and can provide you
with:
• Valves
• Endcaps
• Adapters
• Nozzles
We manufacture front end
components based on your
specifications and are able to
select from a variety of steels or
alloys to meet your abrasion and
corrosion resistance
requirements

24. We produce side feeders
that are either single or
twin screw extruders with
zero compression screws
that positively convey
ingredients into the
stream

25. Depending on many
variables including mixer
length, tube inner
diameter, the number of
elements and their
design, we can
manufacturer removable
mixers to your precise
specifications

26. Choosing the right materials
and design of an auger, can
help to create the right mixing
action to homogenize the
blend of the plasticating
material, this is especially
useful when adding colors or
when regrind is being mixed
with virgin materials

27. Depending on the rotor design,
whether it requires the high intensity
shearing action in the nip as found
with tangential rotors or the cutting
and folding of the sheet as found in
intermeshing rotors. Windsor
Feedscrews will manufacture to your
precise specifications.
We are capable of handling the most
complex designs to ensure that
there is a consistency in the
processing regardless of the
disparities in the bulk densities,
particle sizes or flow characteristics
of the ingredients.
The excessive wear of rotors will
lead to inadequate dispersion. At
Windsor Feedscrews we can rebuild
your existing rotors like new.

28. We guarantee the structural
integrity of our tie bars, which
will provide you with a sturdy
and accurate alignment
mechanism to ensure that the
mold is always properly
located and positioned in
reference to the machine
during the injection molding
process

29. During the molding cycle, the
molten polymer is injected
from the barrel into the mold
through one or multiple piston
channels in the processing
head, depending on the
desired manufacturing
process Windsor Feedscrews
will manufacture to your
precise specifications

31. Windsor Feedscrews is dedicated to serving the needs of each of our customers by
continuously searching for efficiency improvements in the design and manufacturing
processes. As a result, we are acutely aware of advances in technology and
opportunities to improve our methodology. For our customers this means that projects
are delivered to the tightest tolerances, on time and on budget.

32. In certain circumstances, the option to repair or rebuild your
existing screw or barrel may be the best option for you. At
Windsor Feedscrews we offer various repair/rebuilding options
which include: • Screw
Rebuild/Repair
• Rebuild the top of
the flight with hard
facing (Stellite &
Colmonoy)
• Repair the internal
thread
• Repair the shank
(drive section)
• Repair the NPT
thread
• Repair the
removable nose
Rebuild 12.00 inch Farrel

33. Send us your screw or barrel
today and let our experienced
quality control team conduct an
inspection today, to let you know
where you stand!
Rebuild 12.00 inch Farrel

34. Our engineering
and inspections
department can
manufacture
finished screws
from paper prints,
models or even
broken screws.
We can accept your designs in any
format and at any state of completion.
Our experienced engineers can help
you resolve the most demanding
material applications.

35. Upsizing Injection Components
It is possible to increase the capacity of an injection unit without replacing the
entire unit. This modification can usually be done at a much lower cost than
buying a new injection unit. The main factors to look at when deciding whether
an upsizing is feasible are; the capacities of the existing hydraulic system, the
design of the barrel, and the resins to be processed. When an injection unit is
upsized, the barrel is modified, and a new screw, valve and endcap are installed.
Downsizing Injection
Components
Sometimes, you may wish to
downsize an injection unit. When an
injection unit is downsized, a new
barrel, screw, valve and endcap are
needed. Under some
circumstances, it may be possible to
use the existing barrel. We take
special care to ensure that the new
barrel has adequate strength to
offset the higher injection pressures
that may result from downsizing.

36. We offer various heat treating and plating options which include:
• Flame Hardening and Thru-Hardening
• Precipitation Hardening for Stainless Steel
• Ion Nitriding
• Heat Treating
• Industrial Hard Chrome
• Hard Facing (Stellite or Colmonoy)
• Carbide Coating
Hard Facing
Rebuild 115mm
Davis Standard
with Colmonoy 56

37. Heat Treating
Chrome Plating

38. Ion Nitriding
Full cooling bore
options from 3/16
inches up to 6.00
inches
Full Cooling
Bore .875 thru

39. Phone: (519) 737-7222
Email: contact@windsorfeedscrews.com
www.windsorfeedscrews.com