Spaghetti Diagrams are not referring to pasta, spaghetti, or something Italian. It is a tool that is used in lean to graphically and physically illustrate wasted flow and motion. This presentation offers the basics of creating and using Spaghetti Diagrams to reduce waste and improve processes
Lean Quick Changeover (SMED) Training ModuleFrank-G. Adler
The Lean Quick Changeover (SMED) Training Module v2.0 includes:
1. MS PowerPoint Presentation including 65 slides covering an Introduction to Lean Management, The Seven Lean Wastes, Lean Kaizen Events, and a Step-by-Step Changeover Time Reduction (SMED) Process.
2. MS Excel Changeover Time Analysis Worksheet Template
This document provides an introduction to set-up reduction and quick changeover concepts. It discusses lean manufacturing principles for eliminating waste and non-value-added activities. The goals of set-up reduction are to reduce cycle times, increase capacity, and eliminate bottlenecks. The document reviews concepts like takt time, value-added vs. non-value added processes, and the seven wastes. It also describes the seven steps of SMED (Single Minute Exchange of Die) methodology for improving changeover times, including separating internal and external set-up tasks. As an example, it outlines issues with the long set-up times on a 1000-ton punch press and potential solutions like standardized tooling carts and shadow boards
The Autonomous Maintenance Framework Poster highlights the key Autonomous Maintenance process, methods and tools.
The AM Framework Poster comes in two themes: color and monochrome. Formatted in PDF, the poster can be easily printed on an A3-sized paper.
The AM Framework Poster complements the Autonomous Maintenance training presentation materials. It is an effective tool that can be printed and distributed to attendees of your TPM or AM awareness or workshop session. It serves as a takeaway and summary of your TPM or AM presentation.
The AM Framework Poster provides a description of the key Autonomous Maintenance process, methods and tools. It includes:
1. Goals of Autonomous Maintenance
2. The Autonomous Maintenance Approach
3. Four Equipment-related Skills for Operators
4. OEE: An Indicator of Equipment Health
5. Three Key Tools for Autonomous Maintenance Activities
6. Seven Steps of Autonomous Maintenance
7. Autonomous Maintenance Team Improvement Process
8. The 5Ws and 1H of Improvement
9. An Effective TPM Program Extends the Useful Life of Equipment.
Visual management is an integral part of a Lean management system. Visual management uses displays, metrics and controls to help establish and maintain continuous flow, and giving everyone a view of the work along the value stream. It includes a set of techniques that make operation standards visible so that people can follow them more easily. These techniques expose waste so that it can be prevented and eliminated.
LEARNING OBJECTIVES:
1. Understand that visual management is an integral part of Lean transformation
2. Familiarize with the common visual tools such as red tagging, activity boards, A3 storyboards, mistake-proofing, one-point lessons, standard work, kanban, etc.
3. Gain knowledge on how to apply visual tools to add structure and stability to operations, reducing variation and increasing efficiency
CONTENTS:
Introduction
5S - The foundation for a visual workplace
Types of visual management
Visual displays
Visual metrics
Visual controls
Mistake-proofing
Andons
Warning sensors
Common visual tools
Red tagging
Activity board
A3 storyboard
One-point lesson
Standard work chart
Takt time versus actual
Kanban
To download this complete presentation, please visit: http://www.oeconsulting.com.sg
The document discusses mistake proofing and poka-yoke techniques. It covers key aspects of a zero defect quality system including point of origin inspection, 100% audit checks, immediate feedback, and poka-yoke methods. Poka-yoke refers to using sensors or devices to detect errors and can be either control systems that shut down processes when errors are detected or warning systems that signal operators to correct issues.
Value stream mapping is a lean management tool used to analyze and improve the flow of materials and information required to bring a product or service to a customer. It involves mapping the current state of the value stream and designing a future state with less waste. Key steps in value stream mapping include specifying value from the customer perspective, identifying the value stream, making products flow through pull systems, and continuously improving toward perfection. Value stream mapping helps organizations connect improvement activities by providing a vision and plan to eliminate waste across the entire process of delivering value to customers.
The document discusses quick changeovers and SMED (Single Minute Exchange of Die) methodology. It provides a 10 step process for analyzing and streamlining a changeover process, including observing the current process, separating internal and external tasks, converting internal tasks to external where possible, streamlining tasks, testing the new process, documenting it, and continuously improving changeover times. The goal is to reduce changeover times to under 10 minutes or ideally under 100 seconds through applying SMED principles like eliminating non-value added tasks, establishing standards, and making tasks parallel and more efficient.
Spaghetti Diagrams are not referring to pasta, spaghetti, or something Italian. It is a tool that is used in lean to graphically and physically illustrate wasted flow and motion. This presentation offers the basics of creating and using Spaghetti Diagrams to reduce waste and improve processes
Lean Quick Changeover (SMED) Training ModuleFrank-G. Adler
The Lean Quick Changeover (SMED) Training Module v2.0 includes:
1. MS PowerPoint Presentation including 65 slides covering an Introduction to Lean Management, The Seven Lean Wastes, Lean Kaizen Events, and a Step-by-Step Changeover Time Reduction (SMED) Process.
2. MS Excel Changeover Time Analysis Worksheet Template
This document provides an introduction to set-up reduction and quick changeover concepts. It discusses lean manufacturing principles for eliminating waste and non-value-added activities. The goals of set-up reduction are to reduce cycle times, increase capacity, and eliminate bottlenecks. The document reviews concepts like takt time, value-added vs. non-value added processes, and the seven wastes. It also describes the seven steps of SMED (Single Minute Exchange of Die) methodology for improving changeover times, including separating internal and external set-up tasks. As an example, it outlines issues with the long set-up times on a 1000-ton punch press and potential solutions like standardized tooling carts and shadow boards
The Autonomous Maintenance Framework Poster highlights the key Autonomous Maintenance process, methods and tools.
The AM Framework Poster comes in two themes: color and monochrome. Formatted in PDF, the poster can be easily printed on an A3-sized paper.
The AM Framework Poster complements the Autonomous Maintenance training presentation materials. It is an effective tool that can be printed and distributed to attendees of your TPM or AM awareness or workshop session. It serves as a takeaway and summary of your TPM or AM presentation.
The AM Framework Poster provides a description of the key Autonomous Maintenance process, methods and tools. It includes:
1. Goals of Autonomous Maintenance
2. The Autonomous Maintenance Approach
3. Four Equipment-related Skills for Operators
4. OEE: An Indicator of Equipment Health
5. Three Key Tools for Autonomous Maintenance Activities
6. Seven Steps of Autonomous Maintenance
7. Autonomous Maintenance Team Improvement Process
8. The 5Ws and 1H of Improvement
9. An Effective TPM Program Extends the Useful Life of Equipment.
Visual management is an integral part of a Lean management system. Visual management uses displays, metrics and controls to help establish and maintain continuous flow, and giving everyone a view of the work along the value stream. It includes a set of techniques that make operation standards visible so that people can follow them more easily. These techniques expose waste so that it can be prevented and eliminated.
LEARNING OBJECTIVES:
1. Understand that visual management is an integral part of Lean transformation
2. Familiarize with the common visual tools such as red tagging, activity boards, A3 storyboards, mistake-proofing, one-point lessons, standard work, kanban, etc.
3. Gain knowledge on how to apply visual tools to add structure and stability to operations, reducing variation and increasing efficiency
CONTENTS:
Introduction
5S - The foundation for a visual workplace
Types of visual management
Visual displays
Visual metrics
Visual controls
Mistake-proofing
Andons
Warning sensors
Common visual tools
Red tagging
Activity board
A3 storyboard
One-point lesson
Standard work chart
Takt time versus actual
Kanban
To download this complete presentation, please visit: http://www.oeconsulting.com.sg
The document discusses mistake proofing and poka-yoke techniques. It covers key aspects of a zero defect quality system including point of origin inspection, 100% audit checks, immediate feedback, and poka-yoke methods. Poka-yoke refers to using sensors or devices to detect errors and can be either control systems that shut down processes when errors are detected or warning systems that signal operators to correct issues.
Value stream mapping is a lean management tool used to analyze and improve the flow of materials and information required to bring a product or service to a customer. It involves mapping the current state of the value stream and designing a future state with less waste. Key steps in value stream mapping include specifying value from the customer perspective, identifying the value stream, making products flow through pull systems, and continuously improving toward perfection. Value stream mapping helps organizations connect improvement activities by providing a vision and plan to eliminate waste across the entire process of delivering value to customers.
The document discusses quick changeovers and SMED (Single Minute Exchange of Die) methodology. It provides a 10 step process for analyzing and streamlining a changeover process, including observing the current process, separating internal and external tasks, converting internal tasks to external where possible, streamlining tasks, testing the new process, documenting it, and continuously improving changeover times. The goal is to reduce changeover times to under 10 minutes or ideally under 100 seconds through applying SMED principles like eliminating non-value added tasks, establishing standards, and making tasks parallel and more efficient.
7 QC Tools are simple statistical tools used for problem solving. Nilesh Arora presented basics of 7 QC Tool training and details about Pareto Diagram.
Gemba Kaizen for lean manufacturing chap2 | kaizen collection of cases | lea...博行 門眞
Introduce Japanese Kaizen lean manufacturing
My Home page renewaled http://www.takuminotie.com/english/
Please Like us on Facebook and Introduce to your Friends.
Regurds.
Table of Content
Kaizen example: Boxing
Kaizen example: Airborne Dust
Kaizen example: Cup Noodles
Kaizen Example of Visualization ①
Kaizen Example of Visualization ②
Kaizen Example of Visualization ③
Kaizen Example of Visualization ④
Kaizen Example of Visualization ⑤
Kaizen Example of Visualization ⑥
Kaizen Example of Visualization ⑦
Visual management controls systems techniquesKobi Vider
The document discusses visual management systems and techniques used to maintain an organized and efficient workplace. It describes how visual management systems provide visual trends of progress against goals and help identify opportunities for improvement. Key aspects of visual management systems include using metrics that are understood by all, have clear improvement targets, and can be tracked by the affected departments on a daily basis. Examples of common business metrics that can be visually tracked include quality, costs, delivery, inventory, customer service levels, productivity, and employee morale. Dashboards are highlighted as an effective visual tool to monitor current performance across these critical areas.
Recorded webinar: http://bit.ly/1uVqMJC
Subscribe: http://www.ksmartin.com/subscribe
Purchase the book: http://www.bit.ly/VSM
These are slides from a webinar done with APICS Heartland on the topic of Value Stream Mapping.
This webinar covers:
• How to use value stream mapping as an organizational transformation & leadership alignment tool
• How to plan for a value stream mapping activity
• The mechanics of mapping, including key metrics
for office/service/knowledge work
• How to create an actionable Value Stream Transformation Plan
This document discusses the concept of Kaizen, which is a Japanese philosophy of continuous improvement. It provides 10 principles of Kaizen, including not justifying the past, being positive, using data over theories, and working smarter not harder. The benefits of Kaizen are listed as reducing waste, improving space utilization and product quality, and increasing employee morale. Kaizen is implemented through standardization, measurement, identifying root causes, innovation, and continuing the cycle of improvement. Toyota is provided as an example of a company that successfully employs over 300,000 people using Kaizen principles.
This document outlines an agenda for a SET-UP Reduction Workshop. The workshop aims to teach techniques for reducing set-up times through applying Single Minute Exchange of Dies (SMED) methodology. The agenda covers why SMED is important, defining relevant terms, analyzing current set-up operations, separating internal and external tasks, using checklists and function checks, improving transport, and taking action to reduce set-up times. The workshop provides information on SMED concepts and guides participants through exercises to analyze their processes and identify opportunities to standardize, parallelize, and streamline set-up tasks.
This document provides an overview of Lean fundamentals and tools. It discusses the history and evolution of manufacturing, the key principles of Lean thinking around value, value streams, flow, pull and perfection. It then describes the basic Lean tools for identifying and eliminating waste, including takt time, time observation, bar charts, spaghetti diagrams, standard work, visual management and pull systems. The goal of these tools is to optimize workflow, reduce waste and enable continuous improvement through establishing standard processes and engaging employees.
Understand the ideas, goals of Lean Visual Management & 5S. The 4 Phases to Visual Management explained by Nilesh Arora, a founder of AddValue Consulting Inc.
Webinar held on July 15, 2009
Lean Fundamentals Overview
Presented by: Michael E. Parker
Description:
Utilizing my one-on-one training by lean experts from Toyota Motor Corporation (TMC) in Japan's Toyota City, you'll receive an overview on the main fundamentals that drive the lean management philosophy and learn how you can begin implementing these philosophies in your business. Whether you are a small business owner, entrepreneur, mid-level to senior-level manager or director, you will gain valuable insight on the critical business issues you are facing today and how to utilize lean management principles to recognize areas to reduce costs, add value and change your processes for the better.
We will discuss these key fundamentals of lean management:
o Cost Reduction Principle
o Lead-Time Reduction
o 7 Forms of Waste
o Just-In-Time
o Built-in-Quality (Jidoka)
o Level Scheduling (Heijunka)
o Pull Systems (Kanban)
o Kaizen
Lean manufacturing is a systematic method for eliminating waste within the manufacturing process. It aims to maximize customer value and minimize waste. Some key tools of lean manufacturing include 5S, continuous flow, just-in-time production, kaizen, value stream mapping, total productive maintenance, and standard work. The ultimate goal of lean is to produce only what is needed, when it is needed, and in the amount needed to eliminate waste and reduce costs.
Kaizen events are short, focused improvement projects that aim to drive quick changes and lead to a leaner business. They use a team-based approach over a short time period, such as 5 days, to identify problems and implement solutions. Key elements include establishing clear goals, dedicating resources to the event, focusing on implementation and action, and achieving immediate, measurable results. Successful kaizen events require planning, stakeholder engagement, change management strategies to sustain results, and defining the current and future states.
This document provides an overview of lean manufacturing training. It defines lean manufacturing as eliminating waste to improve efficiency. Key aspects include identifying value from the customer's perspective, streamlining processes, and producing only what is needed when it is needed. Lean aims to deliver high quality products with minimal costs and resources. The training teaches lean tools and principles to help organizations achieve continuous process improvement. Attendees learn how to recognize and remove waste to enhance productivity, quality, and profits. The goals of lean are to satisfy customers while running operations profitably.
It is about the visual management in an organization. This presentation contains introduction part, Importance, Benefits, Process, Different phases, tools and techniques of a visual management system.
Visual Management: Leading with what you can seeRenee Troughton
Produced and presented by Craig Smith and Renee Troughton at the Agile Australia 2013 20 June.
Using task boards or story walls is a key Agile practice, but are you making the most of it? Visual Management is more than just putting cards on a wall, it is a growing style of management that focuses on managing work only by what you can see rather than reports or paper being shuffled around. Visual Management allows you to understand the constraints in the system, mitigate risks before they become issues, report on progress from the micro to the macro. Visual Management can also be used to demonstrate to customers and clients where the work they care about is at. This presentation is all about taking the management of your work to the next stage of transparency.
Discover:
How to identify when your story wall isn't telling you everything and how to adjust it
* What the three different types of story walls are and which one is more suitable to certain circumstances
* Different ways to visualise your product backlog
Why queue columns and limiting work in progress is so important regardless of whether you are using Scrum or Kanban
* How symbols and tokens can be used to give more information
* What else can you use other than story walls to visualise information
* How to ingrain Visual Management into both the team and management structures of your organisation
* Visualising Your Quality, Testing and Team
* What is systemic flow mapping and why is it important
Visual management is a set of techniques that use visual cues in the workplace to communicate and control processes. It aims to make work processes easy to understand through visual displays of information. The 5S methodology is a key part of visual management and aims to organize and clean the workplace. The 5S steps are sort, straighten, shine, standardize, and sustain. Implementing visual controls like color coding, labeling, and visual signals can help ensure processes are followed and the workplace is safely organized. Visual boards are also used to visually track key metrics and ensure issues are addressed. Overall, visual management strives to improve communication, safety, productivity and quality through a visually organized and controlled workplace.
This document provides an overview of 12 lean manufacturing tools: Kaizen, Jidoka, Poka Yoke, Visual Management, Kanban, Demand Management, Heijunka, Just in Time, Takt Time, Bottleneck Analysis, Andon, and Gemba. It describes the purpose and key aspects of each tool, how they are implemented, and the benefits they provide for improving production efficiency and eliminating waste.
This document outlines the topics and activities for a 10-day training course on improving service quality with lean process tools. The course covers topics such as lean process techniques, value stream mapping, six sigma methodologies, and business process management. On each day, participants work on a final project applying the concepts learned. Activities include project planning, cause analysis, implementation planning, and paper reviews. The document also provides examples of value stream mapping and lean process improvement techniques like 5S, waste identification, and process mapping.
This document discusses process management and continuous process improvement (Kaizen). It provides definitions for key terms like value-added processes, support processes, process control, and process owners. Kaizen is defined as continuous improvement over the long run with minimal resources and participation from all. The five elements of Kaizen and the PDCA cycle for process improvement are also outlined. Examples demonstrate how Kaizen reduced waste and improved space utilization, quality, and employee retention at various companies.
Flow Process Chart INDUSTRIAL MANAGEMENTManzarAli14
The document describes a flow process chart, which is a symbolic representation that illustrates the sequence of activities within a process. It notes that there are three common types - material, equipment, and man-type charts. Various symbols are used to represent different activity types like operations, inspections, storage, transportation, and delays. A two-handed process chart is also described, which separately records the motions of both hands of a worker to analyze unwanted motions and arrange efficient sequences. An example chart is provided.
This document discusses various quality control tools used for data collection and analysis including check sheets, Pareto charts, flow charts, cause and effect diagrams, histograms, scatter diagrams, and control charts. It provides examples of how each tool can be used to identify issues, determine root causes, and monitor processes for quality improvement in areas like manufacturing and customer service. The document emphasizes using graphical representations to more easily recognize patterns in data and determine appropriate actions.
7 QC Tools are simple statistical tools used for problem solving. Nilesh Arora presented basics of 7 QC Tool training and details about Pareto Diagram.
Gemba Kaizen for lean manufacturing chap2 | kaizen collection of cases | lea...博行 門眞
Introduce Japanese Kaizen lean manufacturing
My Home page renewaled http://www.takuminotie.com/english/
Please Like us on Facebook and Introduce to your Friends.
Regurds.
Table of Content
Kaizen example: Boxing
Kaizen example: Airborne Dust
Kaizen example: Cup Noodles
Kaizen Example of Visualization ①
Kaizen Example of Visualization ②
Kaizen Example of Visualization ③
Kaizen Example of Visualization ④
Kaizen Example of Visualization ⑤
Kaizen Example of Visualization ⑥
Kaizen Example of Visualization ⑦
Visual management controls systems techniquesKobi Vider
The document discusses visual management systems and techniques used to maintain an organized and efficient workplace. It describes how visual management systems provide visual trends of progress against goals and help identify opportunities for improvement. Key aspects of visual management systems include using metrics that are understood by all, have clear improvement targets, and can be tracked by the affected departments on a daily basis. Examples of common business metrics that can be visually tracked include quality, costs, delivery, inventory, customer service levels, productivity, and employee morale. Dashboards are highlighted as an effective visual tool to monitor current performance across these critical areas.
Recorded webinar: http://bit.ly/1uVqMJC
Subscribe: http://www.ksmartin.com/subscribe
Purchase the book: http://www.bit.ly/VSM
These are slides from a webinar done with APICS Heartland on the topic of Value Stream Mapping.
This webinar covers:
• How to use value stream mapping as an organizational transformation & leadership alignment tool
• How to plan for a value stream mapping activity
• The mechanics of mapping, including key metrics
for office/service/knowledge work
• How to create an actionable Value Stream Transformation Plan
This document discusses the concept of Kaizen, which is a Japanese philosophy of continuous improvement. It provides 10 principles of Kaizen, including not justifying the past, being positive, using data over theories, and working smarter not harder. The benefits of Kaizen are listed as reducing waste, improving space utilization and product quality, and increasing employee morale. Kaizen is implemented through standardization, measurement, identifying root causes, innovation, and continuing the cycle of improvement. Toyota is provided as an example of a company that successfully employs over 300,000 people using Kaizen principles.
This document outlines an agenda for a SET-UP Reduction Workshop. The workshop aims to teach techniques for reducing set-up times through applying Single Minute Exchange of Dies (SMED) methodology. The agenda covers why SMED is important, defining relevant terms, analyzing current set-up operations, separating internal and external tasks, using checklists and function checks, improving transport, and taking action to reduce set-up times. The workshop provides information on SMED concepts and guides participants through exercises to analyze their processes and identify opportunities to standardize, parallelize, and streamline set-up tasks.
This document provides an overview of Lean fundamentals and tools. It discusses the history and evolution of manufacturing, the key principles of Lean thinking around value, value streams, flow, pull and perfection. It then describes the basic Lean tools for identifying and eliminating waste, including takt time, time observation, bar charts, spaghetti diagrams, standard work, visual management and pull systems. The goal of these tools is to optimize workflow, reduce waste and enable continuous improvement through establishing standard processes and engaging employees.
Understand the ideas, goals of Lean Visual Management & 5S. The 4 Phases to Visual Management explained by Nilesh Arora, a founder of AddValue Consulting Inc.
Webinar held on July 15, 2009
Lean Fundamentals Overview
Presented by: Michael E. Parker
Description:
Utilizing my one-on-one training by lean experts from Toyota Motor Corporation (TMC) in Japan's Toyota City, you'll receive an overview on the main fundamentals that drive the lean management philosophy and learn how you can begin implementing these philosophies in your business. Whether you are a small business owner, entrepreneur, mid-level to senior-level manager or director, you will gain valuable insight on the critical business issues you are facing today and how to utilize lean management principles to recognize areas to reduce costs, add value and change your processes for the better.
We will discuss these key fundamentals of lean management:
o Cost Reduction Principle
o Lead-Time Reduction
o 7 Forms of Waste
o Just-In-Time
o Built-in-Quality (Jidoka)
o Level Scheduling (Heijunka)
o Pull Systems (Kanban)
o Kaizen
Lean manufacturing is a systematic method for eliminating waste within the manufacturing process. It aims to maximize customer value and minimize waste. Some key tools of lean manufacturing include 5S, continuous flow, just-in-time production, kaizen, value stream mapping, total productive maintenance, and standard work. The ultimate goal of lean is to produce only what is needed, when it is needed, and in the amount needed to eliminate waste and reduce costs.
Kaizen events are short, focused improvement projects that aim to drive quick changes and lead to a leaner business. They use a team-based approach over a short time period, such as 5 days, to identify problems and implement solutions. Key elements include establishing clear goals, dedicating resources to the event, focusing on implementation and action, and achieving immediate, measurable results. Successful kaizen events require planning, stakeholder engagement, change management strategies to sustain results, and defining the current and future states.
This document provides an overview of lean manufacturing training. It defines lean manufacturing as eliminating waste to improve efficiency. Key aspects include identifying value from the customer's perspective, streamlining processes, and producing only what is needed when it is needed. Lean aims to deliver high quality products with minimal costs and resources. The training teaches lean tools and principles to help organizations achieve continuous process improvement. Attendees learn how to recognize and remove waste to enhance productivity, quality, and profits. The goals of lean are to satisfy customers while running operations profitably.
It is about the visual management in an organization. This presentation contains introduction part, Importance, Benefits, Process, Different phases, tools and techniques of a visual management system.
Visual Management: Leading with what you can seeRenee Troughton
Produced and presented by Craig Smith and Renee Troughton at the Agile Australia 2013 20 June.
Using task boards or story walls is a key Agile practice, but are you making the most of it? Visual Management is more than just putting cards on a wall, it is a growing style of management that focuses on managing work only by what you can see rather than reports or paper being shuffled around. Visual Management allows you to understand the constraints in the system, mitigate risks before they become issues, report on progress from the micro to the macro. Visual Management can also be used to demonstrate to customers and clients where the work they care about is at. This presentation is all about taking the management of your work to the next stage of transparency.
Discover:
How to identify when your story wall isn't telling you everything and how to adjust it
* What the three different types of story walls are and which one is more suitable to certain circumstances
* Different ways to visualise your product backlog
Why queue columns and limiting work in progress is so important regardless of whether you are using Scrum or Kanban
* How symbols and tokens can be used to give more information
* What else can you use other than story walls to visualise information
* How to ingrain Visual Management into both the team and management structures of your organisation
* Visualising Your Quality, Testing and Team
* What is systemic flow mapping and why is it important
Visual management is a set of techniques that use visual cues in the workplace to communicate and control processes. It aims to make work processes easy to understand through visual displays of information. The 5S methodology is a key part of visual management and aims to organize and clean the workplace. The 5S steps are sort, straighten, shine, standardize, and sustain. Implementing visual controls like color coding, labeling, and visual signals can help ensure processes are followed and the workplace is safely organized. Visual boards are also used to visually track key metrics and ensure issues are addressed. Overall, visual management strives to improve communication, safety, productivity and quality through a visually organized and controlled workplace.
This document provides an overview of 12 lean manufacturing tools: Kaizen, Jidoka, Poka Yoke, Visual Management, Kanban, Demand Management, Heijunka, Just in Time, Takt Time, Bottleneck Analysis, Andon, and Gemba. It describes the purpose and key aspects of each tool, how they are implemented, and the benefits they provide for improving production efficiency and eliminating waste.
This document outlines the topics and activities for a 10-day training course on improving service quality with lean process tools. The course covers topics such as lean process techniques, value stream mapping, six sigma methodologies, and business process management. On each day, participants work on a final project applying the concepts learned. Activities include project planning, cause analysis, implementation planning, and paper reviews. The document also provides examples of value stream mapping and lean process improvement techniques like 5S, waste identification, and process mapping.
This document discusses process management and continuous process improvement (Kaizen). It provides definitions for key terms like value-added processes, support processes, process control, and process owners. Kaizen is defined as continuous improvement over the long run with minimal resources and participation from all. The five elements of Kaizen and the PDCA cycle for process improvement are also outlined. Examples demonstrate how Kaizen reduced waste and improved space utilization, quality, and employee retention at various companies.
Flow Process Chart INDUSTRIAL MANAGEMENTManzarAli14
The document describes a flow process chart, which is a symbolic representation that illustrates the sequence of activities within a process. It notes that there are three common types - material, equipment, and man-type charts. Various symbols are used to represent different activity types like operations, inspections, storage, transportation, and delays. A two-handed process chart is also described, which separately records the motions of both hands of a worker to analyze unwanted motions and arrange efficient sequences. An example chart is provided.
This document discusses various quality control tools used for data collection and analysis including check sheets, Pareto charts, flow charts, cause and effect diagrams, histograms, scatter diagrams, and control charts. It provides examples of how each tool can be used to identify issues, determine root causes, and monitor processes for quality improvement in areas like manufacturing and customer service. The document emphasizes using graphical representations to more easily recognize patterns in data and determine appropriate actions.
Recording techniques used in method study pptBeereddy Swapna
This document provides information on method study techniques for analyzing work processes. It defines method study and outlines its goals of improving efficiency and reducing costs. It then describes various process chart types for visually documenting work sequences, such as flow process charts, man-machine charts, and two-handed process charts. It also explains the symbols used in process charts and provides examples of charts mapping different work processes. Finally, it briefly introduces the technique of micro motion study for highly detailed analysis of short-cycle operations.
The document discusses 7 planning tools used in Total Quality Management (TQM): fishbone diagram, Pareto chart, checksheet, histogram, control charts, scatter diagram, and flow charts. It provides descriptions of each tool, including what they are used for and how to construct them. The fishbone diagram is used to identify and relate causes of a problem. The Pareto chart identifies the most important causes to address. The checksheet collects quantitative or qualitative data. Histograms show the distribution of data, and control charts monitor process stability. Scatter diagrams show relationships between variables. Flow charts map out process steps.
The document describes 7 quality control tools: 1) Flow chart, 2) Check sheet, 3) Histogram, 4) Pareto chart, 5) Cause and effect diagram, 6) Scatter plot, and 7) Control chart. It provides examples and brief explanations of each tool. Flow charts help communicate and analyze processes. Check sheets gather data on problems. Histograms show data distribution and outliers. Pareto charts rank issues to prioritize improvements. Cause and effect diagrams explore causes of outcomes. Scatter plots show correlations. Control charts have limits and plot process data over time.
This document discusses flow process charts. It begins by explaining that a flow process chart provides a graphical presentation of all operations, inspections, delays, and storage that occur during a process, including necessary information like time required and quantity moved. It then describes the types of flow process charts for men, materials, and equipment. Several examples of flow process chart symbols are shown and explained. The document concludes by providing an example flow process chart for a typist's work and noting the key information typically shown in such charts.
1) The document is a class paper on run charts that were created by Kanaka Siek for their OPEMGT 345 class at Boise State University in the fall of 2002.
2) It defines a run chart as a simple graphic representation that displays data over time to understand trends or shifts in a process.
3) The document provides instructions on how to construct a run chart, interpret the results to identify trends or patterns, and examples of how run charts can be used to analyze the time it takes to get to work each day of the week.
Flowcharts are diagrams that use graphic symbols to depict the steps in a process. They can be used to clearly show the flow of services within a hospital from admission to patient satisfaction. Flowcharts have several benefits, such as promoting understanding of processes, providing a training tool, and identifying areas for process improvement. They involve determining the key people, process steps, and level of detail needed. Different types of flowcharts convey different levels of information, from a high-level overview to granular micro-level details of specific tasks. Proper interpretation of a flowchart allows one to evaluate who is involved, potential causes of issues, and opportunities for simplifying or changing the process.
The document discusses various quality management tools and techniques, including the seven traditional quality tools, Six Sigma methodology, and new management tools. It provides details on each tool, including definitions, examples, and uses. The seven traditional quality tools described are flow chart, check sheet, cause and effect diagram, Pareto chart, control chart, histogram, and scatter diagram. Six Sigma follows the DMAIC methodology of define, measure, analyze, improve, and control. The seven new management tools discussed are affinity diagram, interrelations diagram, tree diagram, matrix diagram, arrow diagram, and process decision program chart.
TQM-Unit 3-7-1 tools of quality-New.pptxTamilselvan S
This document provides an overview of various quality management tools and techniques, including the seven traditional tools of quality (flow charts, check sheets, histograms, Pareto diagrams, cause-and-effect diagrams, scatter diagrams, and control charts). It describes the purpose, construction, and relationship to the PDCA cycle for each tool. Additionally, it covers concepts of Six Sigma methodology, benchmarking, and failure mode and effects analysis (FMEA).
This document discusses various quality control tools and techniques, including check sheets, Pareto charts, flow charts, histograms, scatter diagrams, and control charts. It provides examples and brief explanations of how each tool is used to collect and analyze process data, identify sources of variation, and monitor quality over time. Check sheets, Pareto charts, and histograms help identify key factors affecting a process, while flow charts, scatter diagrams, and control charts are used to understand relationships between process steps and variables.
International Journal of Mathematics and Statistics Invention (IJMSI) is an international journal intended for professionals and researchers in all fields of computer science and electronics. IJMSI publishes research articles and reviews within the whole field Mathematics and Statistics, new teaching methods, assessment, validation and the impact of new technologies and it will continue to provide information on the latest trends and developments in this ever-expanding subject. The publications of papers are selected through double peer reviewed to ensure originality, relevance, and readability. The articles published in our journal can be accessed online.
The document discusses various recording techniques used in method study analysis. It describes process chart symbols that are used to represent operations, inspections, transport, storage, and combined activities. Several specific recording techniques are covered, including flow process charts, two-handed process charts, multiple activity charts, travel charts, and operation process charts. Motion study techniques like micro and macro motion study and film analysis are also summarized. Finally, common diagramming techniques like flow diagrams, string diagrams, cycle graphs, and chronocycle graphs are defined.
A Simo chart records the simultaneous motions of different body parts of a worker(s) on a common time scale, often based on analyzing filmed footage of an operation. It shows the therbligs or groups of therbligs performed by different parts of the body. Simo charts are used for short, rapid operations and are generally compiled from slow motion or paused film footage. They provide a micromotion-level view of an operation analogous to a man-type flow process chart. Movements are recorded against time measured in "winks" from a counter visible in filmed footage.
The document discusses different models for representing systems, including the IPO (Input-Process-Output) model and data flow diagrams. It also covers Gantt charts, which are bar charts used for project scheduling and management. Gantt charts illustrate the start and end dates of project elements and can show progress over time. The document provides steps for creating a Gantt chart, such as understanding the project breakdown structure, gathering task information, estimating timelines, arranging tasks visually, and evaluating dependencies between elements.
The document outlines the overall process flow mapping process which includes defining the scope, creating current and future state maps, and developing an implementation plan. It provides details on each step, including identifying the process and stakeholders, mapping the current "as is" process, analyzing for improvements, and mapping an ideal future "to-be" process. Standard symbols and templates are suggested to create clear and consistent process flow maps. Examples of process maps are also included.
This document discusses traditional quality tools and total quality management (TQM) in the IT industry. It describes several traditional quality tools including flowcharts, check sheets, Pareto charts, control charts, histograms, scatter diagrams, and cause-and-effect diagrams. It then discusses how TQM services help ensure reliable information systems in the IT industry through tools like ERP, SAP, and Python. The document uses Tata Consultancy Services (TCS) as a case study, outlining how TCS implemented quality control procedures and maturity models to achieve continuous process improvement.
This presentation provided learning material on Ishikawa's seven basic quality tools: histograms, Pareto charts, cause-and-effect diagrams, run charts, scatter diagrams, flow charts, and control charts. Each tool was defined and explained with examples of how it is constructed and how it can be used. The tools are simple and effective ways to analyze data, identify problems and prioritize solutions, discover causes of problems, study relationships between variables, map processes, and monitor quality control.
This document provides an introduction and overview of various quality control tools used in Total Quality Management (TQM). It defines TQM as a comprehensive organization-wide effort to improve quality of products and services. Key concepts covered include meeting customer requirements, doing things right the first time, consistency, and continuous improvement. Seven basic quality tools are introduced: cause and effect diagrams, check sheets, control charts, flow charts, histograms, Pareto diagrams, and scatter diagrams. Each tool is defined and its uses and procedures for implementation are described.
This document discusses techniques for organizing user research findings, including card sorting, site maps, and flows. Card sorting involves grouping topics or items to gain insights into how information should be structured. Site maps show the hierarchical relationships between pages on a website. Flows document the steps and possible paths a user can take through a website or application. The document provides examples and explanations of each technique and prompts the reader to apply them to collected user research.
Gestures compliment dialogue while signs/signals are the dialogue
The meaning of gestures can be very different across cultures and regions, so it is important to be careful to avoid misinterpretation.
The document outlines nine strategies for expanding the potential for agreement in negotiations: building trust, asking diagnostic questions, providing information, separating issues, package deals, multiple offers, pre-settlement agreements, post-settlement agreements, and structuring contingency contracts. Key information to exchange includes positions, interests, priorities, facts, and arguments, with a focus on understanding interests and priorities to find integrated solutions addressing multiple issues.
Using a rational, logical decision making model will help solve most issues. The following model identifies seven steps in the decision making process.
Most people learn about the writing process in grade school or high school. They practice it repeatedly in college or university
View this writing process for how to effectively conduct this process.
Most people learn to interview by watching others or constant practicing. Learning the basic concepts and practicing is. Before scheduling interviews, you should make sure you are prepared.
LAND USE LAND COVER AND NDVI OF MIRZAPUR DISTRICT, UPRAHUL
This Dissertation explores the particular circumstances of Mirzapur, a region located in the
core of India. Mirzapur, with its varied terrains and abundant biodiversity, offers an optimal
environment for investigating the changes in vegetation cover dynamics. Our study utilizes
advanced technologies such as GIS (Geographic Information Systems) and Remote sensing to
analyze the transformations that have taken place over the course of a decade.
The complex relationship between human activities and the environment has been the focus
of extensive research and worry. As the global community grapples with swift urbanization,
population expansion, and economic progress, the effects on natural ecosystems are becoming
more evident. A crucial element of this impact is the alteration of vegetation cover, which plays a
significant role in maintaining the ecological equilibrium of our planet.Land serves as the foundation for all human activities and provides the necessary materials for
these activities. As the most crucial natural resource, its utilization by humans results in different
'Land uses,' which are determined by both human activities and the physical characteristics of the
land.
The utilization of land is impacted by human needs and environmental factors. In countries
like India, rapid population growth and the emphasis on extensive resource exploitation can lead
to significant land degradation, adversely affecting the region's land cover.
Therefore, human intervention has significantly influenced land use patterns over many
centuries, evolving its structure over time and space. In the present era, these changes have
accelerated due to factors such as agriculture and urbanization. Information regarding land use and
cover is essential for various planning and management tasks related to the Earth's surface,
providing crucial environmental data for scientific, resource management, policy purposes, and
diverse human activities.
Accurate understanding of land use and cover is imperative for the development planning
of any area. Consequently, a wide range of professionals, including earth system scientists, land
and water managers, and urban planners, are interested in obtaining data on land use and cover
changes, conversion trends, and other related patterns. The spatial dimensions of land use and
cover support policymakers and scientists in making well-informed decisions, as alterations in
these patterns indicate shifts in economic and social conditions. Monitoring such changes with the
help of Advanced technologies like Remote Sensing and Geographic Information Systems is
crucial for coordinated efforts across different administrative levels. Advanced technologies like
Remote Sensing and Geographic Information Systems
9
Changes in vegetation cover refer to variations in the distribution, composition, and overall
structure of plant communities across different temporal and spatial scales. These changes can
occur natural.
it describes the bony anatomy including the femoral head , acetabulum, labrum . also discusses the capsule , ligaments . muscle that act on the hip joint and the range of motion are outlined. factors affecting hip joint stability and weight transmission through the joint are summarized.
Strategies for Effective Upskilling is a presentation by Chinwendu Peace in a Your Skill Boost Masterclass organisation by the Excellence Foundation for South Sudan on 08th and 09th June 2024 from 1 PM to 3 PM on each day.
Reimagining Your Library Space: How to Increase the Vibes in Your Library No ...Diana Rendina
Librarians are leading the way in creating future-ready citizens – now we need to update our spaces to match. In this session, attendees will get inspiration for transforming their library spaces. You’ll learn how to survey students and patrons, create a focus group, and use design thinking to brainstorm ideas for your space. We’ll discuss budget friendly ways to change your space as well as how to find funding. No matter where you’re at, you’ll find ideas for reimagining your space in this session.
Main Java[All of the Base Concepts}.docxadhitya5119
This is part 1 of my Java Learning Journey. This Contains Custom methods, classes, constructors, packages, multithreading , try- catch block, finally block and more.
A review of the growth of the Israel Genealogy Research Association Database Collection for the last 12 months. Our collection is now passed the 3 million mark and still growing. See which archives have contributed the most. See the different types of records we have, and which years have had records added. You can also see what we have for the future.
How to Build a Module in Odoo 17 Using the Scaffold MethodCeline George
Odoo provides an option for creating a module by using a single line command. By using this command the user can make a whole structure of a module. It is very easy for a beginner to make a module. There is no need to make each file manually. This slide will show how to create a module using the scaffold method.
How to Add Chatter in the odoo 17 ERP ModuleCeline George
In Odoo, the chatter is like a chat tool that helps you work together on records. You can leave notes and track things, making it easier to talk with your team and partners. Inside chatter, all communication history, activity, and changes will be displayed.
This presentation includes basic of PCOS their pathology and treatment and also Ayurveda correlation of PCOS and Ayurvedic line of treatment mentioned in classics.
How to Fix the Import Error in the Odoo 17Celine George
An import error occurs when a program fails to import a module or library, disrupting its execution. In languages like Python, this issue arises when the specified module cannot be found or accessed, hindering the program's functionality. Resolving import errors is crucial for maintaining smooth software operation and uninterrupted development processes.
Exploiting Artificial Intelligence for Empowering Researchers and Faculty, In...Dr. Vinod Kumar Kanvaria
Exploiting Artificial Intelligence for Empowering Researchers and Faculty,
International FDP on Fundamentals of Research in Social Sciences
at Integral University, Lucknow, 06.06.2024
By Dr. Vinod Kumar Kanvaria
Chapter wise All Notes of First year Basic Civil Engineering.pptxDenish Jangid
Chapter wise All Notes of First year Basic Civil Engineering
Syllabus
Chapter-1
Introduction to objective, scope and outcome the subject
Chapter 2
Introduction: Scope and Specialization of Civil Engineering, Role of civil Engineer in Society, Impact of infrastructural development on economy of country.
Chapter 3
Surveying: Object Principles & Types of Surveying; Site Plans, Plans & Maps; Scales & Unit of different Measurements.
Linear Measurements: Instruments used. Linear Measurement by Tape, Ranging out Survey Lines and overcoming Obstructions; Measurements on sloping ground; Tape corrections, conventional symbols. Angular Measurements: Instruments used; Introduction to Compass Surveying, Bearings and Longitude & Latitude of a Line, Introduction to total station.
Levelling: Instrument used Object of levelling, Methods of levelling in brief, and Contour maps.
Chapter 4
Buildings: Selection of site for Buildings, Layout of Building Plan, Types of buildings, Plinth area, carpet area, floor space index, Introduction to building byelaws, concept of sun light & ventilation. Components of Buildings & their functions, Basic concept of R.C.C., Introduction to types of foundation
Chapter 5
Transportation: Introduction to Transportation Engineering; Traffic and Road Safety: Types and Characteristics of Various Modes of Transportation; Various Road Traffic Signs, Causes of Accidents and Road Safety Measures.
Chapter 6
Environmental Engineering: Environmental Pollution, Environmental Acts and Regulations, Functional Concepts of Ecology, Basics of Species, Biodiversity, Ecosystem, Hydrological Cycle; Chemical Cycles: Carbon, Nitrogen & Phosphorus; Energy Flow in Ecosystems.
Water Pollution: Water Quality standards, Introduction to Treatment & Disposal of Waste Water. Reuse and Saving of Water, Rain Water Harvesting. Solid Waste Management: Classification of Solid Waste, Collection, Transportation and Disposal of Solid. Recycling of Solid Waste: Energy Recovery, Sanitary Landfill, On-Site Sanitation. Air & Noise Pollution: Primary and Secondary air pollutants, Harmful effects of Air Pollution, Control of Air Pollution. . Noise Pollution Harmful Effects of noise pollution, control of noise pollution, Global warming & Climate Change, Ozone depletion, Greenhouse effect
Text Books:
1. Palancharmy, Basic Civil Engineering, McGraw Hill publishers.
2. Satheesh Gopi, Basic Civil Engineering, Pearson Publishers.
3. Ketki Rangwala Dalal, Essentials of Civil Engineering, Charotar Publishing House.
4. BCP, Surveying volume 1
This presentation was provided by Steph Pollock of The American Psychological Association’s Journals Program, and Damita Snow, of The American Society of Civil Engineers (ASCE), for the initial session of NISO's 2024 Training Series "DEIA in the Scholarly Landscape." Session One: 'Setting Expectations: a DEIA Primer,' was held June 6, 2024.
Pollock and Snow "DEIA in the Scholarly Landscape, Session One: Setting Expec...
Spaghetti Chart
1.
2. A spaghetti chart is a method of viewing data
to visualize possible flows through systems.
Flows portrayed in this manner appear like
noodles.
Visualizing flow in this manner can reduce
inefficiency within the flow of a system.
3.
4. These diagrams are used to track:
Product Flow
Paper Flow
People Flow
5. Overhead views of area, drawn close to scale
and labeled
Colored Pencils
Measuring Wheel and/or tape measure
Stop Watch
Team, Operators, People impacted by the
flow
Actual Process
6. 1) Record the processes on the side and ask
questions if not clear on the activity.
2) Start at the beginning of the process. Use
directional arrows for the routes that are drawn on
the paper.
3) Do not leave out any flow movement even if the
paper becomes cluttered and difficult to follow.
4) Record the amount of time within each activity.
7. 5) Show stop points in the process.
6) Record the names of those involved, dates,
times, and other relevant information.
7) Calculate the distance, times, shift, starts,
stops, to provide baseline performance.
8) Create a separate diagram showing the ideal
state of flow for each that eliminates as much
non-value added tasks.
8. Draw the diagrams the way people think the
process flows
Make assumptions
Ignore any steps
9. Engage the operators of process
Draw the process the way it actually flows
Use different colors to represent various
people or machines
Prepare (do not scramble for pencils, paper,
etc. in the middle of the exercise)
Record all the steps regardless if it is an
"anomaly"
10. This is part of an on-line course
“Business Analysis Techniques”
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