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Application of Solar PV based Pumping for
irrigation: A survey Report
Submitted by
Amit Desai (08D17008)
Guide: Prof. Anand B. Rao
Centre for Technology Alternatives for Rural Areas
Indian Institute of Technology Bombay
Powai, Mumbai 400 076
December 2012
Abstract
Water pumping is an energy intensive activity and consumes a large amount diesel and
electricity. Solar energy, which is abundantly available in India, can be used for pumping water
via Solar-PV technology. In this study, we try to understand the performance of the already
deployed solar PV water pumps in the Mumbai and Thane area. The sites we visited included
solar pumps installed under Govt. schemes such as the GSDA and installations by private clubs
in both rural and urban areas. Along with the analysis of performance, various socio-economic
aspects of the surrounding communities are also looked at. Based on our findings, we have come
up with a list of recommendations mainly focused on development of community knowledge and
greater accountability from the vendors. Along with these recommendations, future work should
involve gathering of reliable data for analyzing the performance and operation of the pump and a
sizing mechanism as well as a pump-type selection framework.
i
Table of Contents
1 Introduction...........................................................................................................................................1
1.1 Motivation.....................................................................................................................................1
1.2 Objective.......................................................................................................................................1
1.3 Structure of the report ...................................................................................................................2
2 Literature Survey ..................................................................................................................................3
2.1 Understanding the Technology.....................................................................................................3
2.1.1 Main Components.................................................................................................................3
2.1.2 Types of Pumps.....................................................................................................................5
2.2 The current scenario......................................................................................................................7
2.2.1 Advantages............................................................................................................................7
2.2.2 Limitations............................................................................................................................7
2.3 Solar water pumping in India........................................................................................................8
3 Field Visits..........................................................................................................................................10
3.1 Ujjaini, Avade and Angav...........................................................................................................10
3.2 Rotary Club Joggers park, Vile Parle, Mumbai ..........................................................................14
3.3 BMC Cement Storage and Engineering Projects building..........................................................16
4 Conclusions and Learning Outcomes .................................................................................................17
5 Recommendations...............................................................................................................................18
6 References...........................................................................................................................................19
Appendix I ..................................................................................................................................................20
Appendix II.................................................................................................................................................21
Appendix III................................................................................................................................................23
ii
List of Figures
Figure 2-1 Configuration of a solar PV powered pumping system ..............................................................4
Figure 2-2 Surface Centrifugal Pump ...........................................................................................................5
Figure 2-3 A typical 'cut-down' pump ..........................................................................................................6
Figure 3-1 Solar Panel at Ujjaini.................................................................................................................11
Figure 3-2Storage tank at Ujjaini................................................................................................................13
Figure 3-3 Hand Pump at Ujjaini................................................................................................................14
Figure 3-4 Solar panel at Avade .................................................................................................................15
Figure 3-5 Control Unit at Avade ...............................................................................................................15
Figure 3-6 Solar Panel at Angav.................................................................................................................16
Figure 3-7 Solar panel at Joggers park........................................................................................................17
1
1 Introduction
1.1 Motivation
Unlike conventional diesel or electrical pumps, solar photovoltaic (PV) pumps are powered by
an array of solar panels. Solar PV pumps are designed to operate on DC power produced by solar
panels. These pumps are gaining popularity all over the world, especially in the areas where
electricity is either unavailable or unreliable. Solar PV pumps are becoming a preferred choice in
remote locations to replace hand-pumps, grid-connected electrical pumps and diesel pumps. In
such places, solar PV pumps are even viable economically in comparison to conventionally run
pumps.
Solar water pumps were first introduced for water provision in off-grid areas. The technology
has developed around many different designs and in some water pumps the reliability and
maintenance requirements have improved over the initial pumps introduced to the market. Solar
pumps are easy to install, require no nonrenewable energy, operate autonomously and are
generally “good” for the sustainability of boreholes due to their low extraction volumes spread
over eight to ten hours a day. The initial capital cost is high due to the cost of the photovoltaic
modules. The maintenance requirements differ and range between annual and five year
maintenance intervals. A perceived limiting factor of solar pumps is that they do not easily cater
for fluctuating water demands or increased water demand although solutions for this are being
offered.
As the initial capital cost is very high, the buying behavior for solar pumps can be classified into
a few categories:
1. High-income individuals setting up a solar pump for personal or commercial use, mostly in
off-grid locations
2. Government funded schemes which install solar pumps for both drinking and irrigation
requirements in locations with either no-electricity or unreliable supply.
3. Co-operative societies or groups that want to install solar pumps- these can be in both off-
grid locations and urban locations with reliable supply.
The aim of this study is to understand the basics of solar PV pumps and interact with the relevant
stakeholders within the aforementioned 3 categories. We also list down the learning outcomes of
the field visits to better understand the socio-economic aspects of future possible installations.
2
1.2 Objective
The objective of this study is
1. To understand the basics of solar-PV based pumps
2. To identify manufacturers, vendors/ suppliers, and customers using solar PV pump sets
3. To understand the issues involved in these applications through interaction with the
stakeholders and field visits
1.3 Structure of the report
Sections 2 begins with a basic overview of the technology behind the solar PV water pumps
veering aspects like pump sizing and selection. This is followed by a review of the challenges
being faced by solar pumps based on international research findings. The next part deals with
solar pumps in India. The next section describes the field visits to the 3 different kinds of
installations and lists down key points of interest. The next section summarizes the key findings
and learning outcomes from these visits. Finally we end with recommendations based on these
findings and future work.
3
2 Literature Survey
2.1 Understanding the Technology
2.1.1 Main Components
A solar pump typically consists of the following main components (Figure 2-1):
Photovoltaic array: An array of photovoltaic modules connected in series and possibly strings
of modules connected in parallel.
Controller: An electronic device which matches the PV power to the motor and regulates the
operation, starting and stopping of the PVP. The controller is mostly installed on the surface
although some PVPs have the controller integrated in the submersible motor-pump set:
1. DC controller: usually based on a DC to DC controller with fixed voltage setpoint operation.
2. AC controller (inverter): converts DC electricity from the array to alternating current
electricity often with maximum power point tracking.
3. Electric motor: There are a number of motor types: DC brushed, DC brushless, or three phase
induction and three phase permanent magnet synchronous motors.
4. Pump: The most common pump types are the helical rotor pump (also referred to as
progressive cavity), the diaphragm pump, the piston pump and the centrifugal pump.
There are currently three pumping configurations that are the most common:
1. DC drives with positive displacement pumps. This consists of four pump technologies:
a.Diaphragm pump driven by brushed DC motor: Submersible motor/pump
b.Helical rotor pump driven by brushless DC motor: Submersible motor/pump
c.Helical rotor pump driven by surface mounted brushed DC motor
d.Piston pump driven by surface mounted brushed DC motor pump.
2. AC drive powering a submersible induction motor/centrifugal pump unit
3. AC drives powering a three phase permanent magnet synchronous motor. This category
consists of:
a. Positive displacement helical rotor pump
b. Centrifugal pump
4
The above technologies have specific features which make them suitable for particular
applications:
1. Array voltage: Some of the pumping systems have high array voltages. This has the
advantage that the array may be further from the borehole without significant voltage drop
(dependent on cable size and current). Array positioning may be important where there is
potential for theft.
2. DC motors: DC motors reach efficiencies of up to 80% and are therefore significantly more
efficient than sub-kW three phase motors which have efficiencies in the region of 60% to
65%.
3. Brushless DC motors: This combines the high efficiency of DC motors with low
maintenance as opposed to brushed DC motors which require regular brush replacement
(approximately every one to two years – head and quality dependent).
4. Three phase permanent magnet motors: This similarly combines the high efficiency of
permanent magnet motors with low maintenance.
Figure 2-1 Configuration of a solar PV powered pumping system (Ref-[1])
5
2.1.2 Types of Pumps
Surface Centrifugal Pump
Surface pump are suitable for areas where the water level is within 7m below ground level. A
surface or centrifugal pump is normally placed at ground level. The pump is suitable for
pumping from shallow bore wells, open wells, reservoirs, lakes & canals. The solar pump driven
by a permanent DC motor is connected directly to an array of solar panels. The pump has a total
dynamic head (suction plus delivery) of 14m. the maximum suction head is 7m or 22 feet. The
pump will not work if the water table is below 7m in depth. (Figure 2-2)
It is possible to increase the delivery head if the suction head is less 7m. This enables one to
pump water even from deep wells, by installing the pump inside the well; called ‘cut-down’.
(Figure 2-3)
These pumps are designed for high flow rates and low heads. The permanent magnet DC motor
driving the surface pump is powered by a matching solar array to maximize efficiency. An
enclosed impeller design ensures smooth operation. Made of cast iron, these pumps are finished
with anti-corrosive primer, followed by silver colored polyutherene paint.
Figure 2-2 Surface Centrifugal Pump (Ref-[2])
6
Figure 2-3 A typical 'cut-down' pump (Ref-[2])
Submersible Pump
A submersible pump is one that is immersed in water. It pumps water by displacement.
Submersible pumps are suited both to deep well and to surface water sources. Most deep wells
use submersible pumps. These pumps are costlier but have a longer life and greater reliability
than surface pumps.
These pumps are designed for high head and medium flow application. They multi-stage pump
and high efficiency micro-controller based inverter. The inverter optimizes the power input and
thus enhances the overall system efficiency.
Choice of Pump: A comparison
Positive displacement pumps have a better daily delivery than centrifugal pumps when driven by
a solar PV system with its characteristic variable power supply. This is due to the considerable
drop in efficiency of the centrifugal pump when operating away from its design speed. This is
the case in the morning and the afternoon of a centrifugal pump driven by a PV array, unless that
array tracks the sun (which is why centrifugal PVPs effectiveness improves more with a tracking
array than a positive displacement PVP). The efficiency curve of a positive displacement pump
is flatter over a range of speeds. However the efficiency of positive displacement pumps
decreases with the shallowness of the borehole (the constant fixed friction losses become a more
significant part of the power it takes to lift water) [3].
7
2.2 The current scenario
For stand-alone (no utility interconnection) water pumping- systems there have been papers
published comparing diesel powered water pumping systems to solar-PV water pumping
systems [4-5]. There are also papers on modeling and field testing of solar pumps in different
locations in the world [6-8]. Several papers have been written on the performance of PV water
pumping systems including the following:
1. Performance of PV powered diaphragm pump [9-10].
2. Fixed versus passive tracking PV panels [11-12].
3. Performance of PV powered centrifugal pump [13].
4. Performance of a PV powered helical pump [14].
Based on the case studies available through field testing done in multiple locations around the
world, the advantages and limitations of solar pumping systems can be summarised as:
2.2.1 Advantages
1. Low operating cost: One of the important advantages is the negligible operating cost of the
pump. Since there is no fuel required for the pump like electricity or diesel, the operating cost
is minimal.
2. Low maintenance: A well-designed solar system requires little maintenance beyond cleaning
of the panels once a week. Most vendors provide the post-installation service through trained
technicians for every cluster, so that the farmers don’t need to worry about availability of
spares or other related problems.
3. Harmonious with nature: Another important advantage is that it gives maximum water output
when it is most needed i.e. in hot and dry months. Slow solar pumping allows us to utilize
low-yield water sources.
4. Flexibility: The panels need not be right beside the well. They can be anywhere up to 20
meters! 60 feet away from the well, or anywhere you need the water. So, it offers freedom
regarding the placement of panels. These pumps can also be turned on and off as per the
requirement, provided the period between two operations is more than 30 seconds.
8
2.2.2 Limitations
1. Low yield: Solar pumping is not suitable where the requirement is very high. The maximum
capacity available with solar is very low. However, the output of the solar DC pump is more
than a normal pump.
2. Variable yield: The water yield of the solar pump changes according to the sunlight. It is
highest around noon and least in the early morning and evening. This variability should be
taken into consideration while planning the irrigation.
3. Dry operation: The submersible pump has an in-built protection against dry run. However,
the surface pumps are very sensitive to dry run. A dry run of 15 minutes or more can cause
considerable damage to a surface pump.
4. Water quality: As with any other pump, solar pumps work best if the water is clean, devoid
of sand or mud. However, if the water is not so clean, it is advisable to clean the well before
installation or use a good filter at the end of the immersed pipe.
5. Theft: Theft of solar panels can be a problem in some areas. So the farmers need to take
necessary precautions. Ideally, the solar system should insured against theft as well as natural
hazards like lightning.
2.3 Solar water pumping in India
Almost 70% of India’s population depends on agriculture either directly or indirectly [3]. While
44% of the 140 million sown hectares depend on irrigation, the rest relies on the monsoons.
Irrigation, therefore, is essential for good crop yield [3]. Most electrical consumption in this
sector goes towards operating pump sets for irrigation. In 2006–7, India’s agricultural sector
accounted for 22% of the total electricity consumption, up from 10% in the 1970s. There are
about 21 million irrigation pump sets in India, of which about 9 million are run on diesel and the
rest are grid-based [3]. Grid electricity for agriculture in India is provided at very low tariffs – in
most cases, flat rates are charged based on the ratings of the pump. This is largely due to
logistical difficulties faced with metering and charge collection. But this practice of providing
electricity to farmers at highly subsidized rates has led to increasingly high consumption patterns
and widespread use of inefficient pumps across the nation. Also, pumps of lower ratings are used
to power applications requiring higher power. These factors, among others, have led to an
invidious irrigation–energy nexus. Apart from this, limited and unreliable supply of grid
electricity has led to farmers’ extensive dependence on diesel for water pumping. In addressing
this challenge, the efforts of the Gujarat government are noteworthy. They introduced the
Jyotigram Yojana, a programme that seeks to provide a reliable supply of power for agricultural
and domestic purposes in rural areas
9
The MNRE has a programme for the deployment of various solar PV applications, including
water pumping systems. However, the deployment has been sparse thus far, with only 7,334
solar PV water pumps having been installed across the country as of March 2010 [3]. Water
demand for irrigation is correlated to bright sunny days. Hence, solar-based pumps make sense.
Even so, small buffer storage might be needed to replace diesel satisfactorily. A solar PV water
pumping system consists of a PV array, motor pump and power conditioning equipment, if
needed. The power conditioning equipment is used to stabilize the fluctuating electrical energy
output of the array. Depending on the total dynamic head and the required flow rate of water, the
pumping system can either be on the surface or submersible and the motor can run on either
alternating current (AC) or direct current (DC). For AC pumping systems an inverter is required.
Ratings of pump sets are chosen depending on the water requirements, size of field, total
dynamic head, type of irrigation (drip irrigation, use of sprinklers), etc.
The key barrier to the large-scale dissemination of solar PV water pumps is the high capital cost
incurred by farmers compared to the much lower capital cost of conventional pumps. Solar PV is
a competitive option in the face of diesel, its adoption being contingent on the ease of access to
subsidies. Another factor to be considered is the space requirement for the installation of a solar
PV pump set. This factor limits adoption by small-scale farmers to whom land availability is a
major
10
3 Field Visits
The Groundwater Surveys and Development Agency (GSDA) of the Water Supply and Sanitation
Department of the Government of Maharashtra have come up with an innovative drinking water supply
scheme called Dual Pump Scheme in order to overcome the drawbacks of the existing bore well – hand
pump based schemes in rural Maharashtra.
In order to ensure the sustainability of the scheme in terms of maintaining ground water levels, rainwater
harvesting structures are made mandatory on the site of installation. Hence this scheme intends to reduce
drudgery for women by providing for water through taps closer to homes. Due to the rain water
harvesting component of the scheme and focus on source, it gets funded by National Rural Drinking
Water Programme (NRDWP).
Around 1000 such schemes were implemented across Maharashtra during the year 2010-11. During the
initial stages of implementation of this scheme, the ‘solar power’ component was not a part of it; rather
grid electricity was used to operate the pumps. Later it was observed that there is no electricity available
in economically backward habitations and in hilly, difficult terrains of the state. Hence, GSDA modified
the scheme and developed a Dual Pump Scheme based on Solar Energy.
Within our field visits, we look at both the installations made through the GSDA and private installations
done by clubs or other administrative agencies.
3.1 Ujjaini, Avade and Angav
We accompanied the Prof. A.B Rao and several other CTARA students to visit the above
mentioned villages. The technical details of the pumps can be seen in Appendix I.
Ujjaini is a small hamlet with a population of around 260 and 44 households that is connected to
the grid. The solar panel and pump were installed at the location as part of a GSDA scheme in
April 2011 but the operation started considerably later. The pump has been installed at the site of
the hand-pump itself, deep within the ground. The pump serves the purpose of pumping water to
a tank located roughly 150m away (the vertical displacement from ground is present due to slope
of ground and 2 meter elevation of tank). The size of the tank is 5000 liters and is used to supply
drinking water to the households. It takes around 5 hours on a normal day to fill-up the tank,
although the people said that even on cloudy days, the performance is good. (Figure 3-1 and 3-2)
The solar panel set-up has the scope for passive sun-tracking through discrete adjustments of the
slope of the panels which has to be done manually. The village has designated one person who
operates the pump and makes adjustments on the slope of the panel. Since the person does not
have a technical understanding of the system, in case of any issues with the performance, the
vendor is contacted. (Figure 3-3)
11
Figure 3-1 Solar Panel at Ujjaini
Figure 3-2 Storage tank at Ujjaini
12
If we look at the socio-economic situation of the hamlet, it was connected to the grid only very
recently. We also came to know about a case where the villagers felt that they had been over-
charged in the electricity bill and had not consumed the said number of units. The meter installed
at the home was also not transparent. Although it might well be the case that the previous debts
were being shown in the bill. On the whole however, it seems that the solar pump is working to
the satisfaction of the people here.
Figure 3-3 Hand Pump at Ujjaini
The pump installed at Avade (Figure 3-4 and 3-5) was installed after a proposal for the same was
submitted by the Sarpanch to the GSDA and under their scheme, the funds were released. The
pump is being implemented to supply water for only a part of the village where most of the
households earn their living through farming. The irrigation pumps are run using electricity,
while the solar pump provides for the drinking water through tank storage. The pump set-up here
consisted of the panel and an AC-DC converter along with automated ON/OFF switches. The
people here were also satisfied with the performance although they had to pay Rs. 60/month as
water-tax.
13
Figure 3-4 Solar panel at Avade
Figure 3-5 Control Unit at Avade
The third location, Angav (Figure 3-6) is considerably closer to a semi-urban setting. The solar
pump here was installed in 2011 and supplied drinking water to around 30 households
(population of 150). Although most of the characteristics here are similar to the other location,
the most important thing we noticed was that the panel fittings had started to rust and the terms
of this being covered in the warranty are not clear as such since it only talks about the
performance of the system. The people here were also satisfied with the installation claiming that
it takes only 2-3 hours for the tank to get filled up.
14
Figure 3-6 Solar Panel at Angav
3.2 Rotary Club Joggers park, Vile Parle, Mumbai
The solar pump installed at the rotary club joggers park (Figure 3-7), is an example of an
installation in an urban setting. The installation was taken up as a project initiative by the club
itself in the year 2010-11. The total park area is roughly 3.5 acres and is open for public use for
health and recreation purposes. The pump was installed in September itself and has been
working well. The technical details of the pump can be seen in Appendix II.
The water for the park is supplied by the BMC which is stored in an underground tank and the
pump drives the water through the sprinklers spread across the park. Before the installation, the
system use to run on grid electricity with 4-5 hours of operation. The solar panel is not connected
to a battery and instead directly powers the pump and hence operates during the day time when
the sunlight is sufficient.
Along with the solar panel for water pumping, an additional solar panel has also been installed
for running the lights in the park and functions separately through a battery system.
15
Figure 3-7 Solar panel at Joggers park
The system is currently operated by the same technicians who used to operate the pump
previously and based on the interaction, their knowledge and experience in operating the pump
with DC power is questionable. The panel si cleaned every 15 days currently. An important point
to note is that the warranty for the system is only for 1 year (solar panel for 10 years).
16
3.3 BMC Cement Storage and Engineering Projects building
The site refers to the BMC printing press, cement godown and engineering projects office, in
Byculla, Mumbai. As such, this is also an example of an installation in an urban setting.
Since the concerned authorities were a little reluctant in sharing all the details of the project, the
exact nature of the origins of this set-up are unknown. The pump was installed roughly around
June 2012, to replace a 5hp pump being run on electricity. The new pump installed was a
submersible pump being run on solar panels that have been placed on the terrace of the building.
The pump is used to drive the water from the underground water tank (water provided through
BMC) to the overhead tank placed on the terrace itself (roughly 70 feet) from where it is used for
drinking purposes in the building. The technical details of the pump can be seen in Appendix III.
The technicians working there have no role to play in the functioning of the solar pump as it
completely automated. Although it was noticed that even cleaning of the solar panel was not
being done, as the layers of dust were visible. The authorities claimed that the pump is able to fill
up the tank in roughly 5-6 hours. The pump is driven directly by the solar panel and has no
battery system.
17
4 Conclusions and Learning Outcomes
Based on our findings through the case studies, the learning outcomes can be summarized as
follows:
1. With the implementation of community based management, the community takes ownership
of the water supply installation and becomes responsible for the operational costs. When a
solar pump system is installed then the community does not collect money as there are no
operational costs. This leads to a crisis when the system requires a service or replacement
after a few years of operation. Hence the system of collecting a water tax seems more
suitable.
2. The use of batteries can be replaced by having a larger water storage system in the form of a
tank. In our experience, we discovered from the local people that even in cloudy conditions,
the pump was able to fill up the tank, which is a positive sign for shifting towards tank
storage rather than battery storage.
3. Corrosion is a major problem for the pump as well as the panel holdings. Corrosion
prevention measures can be installed so that the pump casing is not corroded.
4. Solar pumps do not utilize boreholes to the full extent – a borehole with a safe yield of
5m3/hour will deliver more in 8 hours when pumped with a diesel engine than with a solar
pump. It is understood that tracking will provide a better utilization factor but still not the
same capacity as diesel.
5. The perception of the people still remains that solar pumps are high capital cost and as such
are only a viable option in case of support from larger organizations like a farmer community
or the government.
6. There is no focus on developing technical skill among the people using the system on a daily
basis and in case of any issues; the company has to be contacted. In case of areas that are not
easily accessible, this becomes a huge problem as the drinking water is an essential
commodity.
7. Maintenance tasks such as cleaning of the panels or operation on a daily basis along with
passive tracking should be assigned exclusively to designated people to ensure smooth
operation.
8. Contrary to popular perception, even urban settings provide for feasible deployment of solar
pumps, mainly when the quantity of water to be pumped and stored is larger in quantity, thus
making it more economically feasible.
18
5 Recommendations
1. As seen in the system installed at Ujjaini, passive tracking is low-cost alternative to
continuous tracking when there is enough performance for the required operation. This is
much better than a fixed position of the panel and will improve efficiency considerable only
at the cost of involvement of local people in operation of the movement.
2. The choice of pump in terms of AC or DC has to be looked at more closely to understand the
trade-off involved in cost, availability, performance, stability and reliability of the motors
versus the cost of a DC-AC converter.
3. The inclusion of a float switch in the system will lead to automated management of the water
level and as such will give clear indication of the tank level along with reducing the need for
an operator.
4. Focus should be on developing awareness about the option of solar pumps through schemes
funded by the government. As we saw in the case of Avade, the initiative by local
administration is very important.
5. Resources should also be allocated towards developing technical understanding and skills
among the local people to reduce dependency on services provided by the company.
6. Steps should be taken to build a database of the operation timings of the pump along with the
performance in terms of level of water in tank to better understand the performance of
combinations of systems in diverse settings.
7. The issues of proper sizing of pumps should be dealt with more rigorously to understand the
drivers of successful operation in a given situation.
19
6 References
[1] Image taken from www.solarpump.com
[2] Image taken from www.morispumps.com
[3] A report on Solar PV Applications in India, published by Center for Study of Science, Technology
and Policy (2006-07)
[4] Odeh, I, Yohanis, Y.G., and Norton, B. Economic viability of photovoltaic water pumping systems.
Solar Energy 80 [2006], pp. 850-860, www.sciencedirect.com
[5] Kamel, K. and Dahl, C. The economics of hybrid power systems for sustainable desert agriculture in
Egypt. Solar Energy [2005], pp. 1271-1281, www.sciencedirect.com
[6] Cuadros, F., Lopez-Rodriguez, F., Marcos, A. and Coello, J. A procedure to size solar-powered
irrigation [photoirrigation] schemes. Solar Energy 76 [2004], pp. 465-473, www.sciencedirect.com.
[7] Foster, R.E., Gupta, V.P. and Sanchez-Juarez, A. Field Testing of CdTe PV Modules in Mexico.
ASES Solar 2006: Renewable Energy: Key to Climate Recovery. Jul. 8-13, 2006, Denver, CO, 6pp..
[8] Daud, A.-K. and Mahmoud, M. M. Solar powered induction motor-driven water pump operating on a
desert well, simulation and field tests. Renewable Energy 30 [2005] pp. 701-714,
[9] Clark, R.N. Photovoltaic water pumping for livestock in the Southern Plains. American Society of
Agricultural Engineers Paper No. 94-4529, 1994.
[10] Vick, B.D. and Clark, R.N. Comparison of Solar Powered Water Pumping systems which use
Diaphragm Pumps. ASES 2007: Sustainable Energy Puts America to Work. July 7-12, Cleveland, OH, 6
pp.
[11] Clark, R.N. and Vick, B.D., Performance Comparison of Tracking and Non-Tracking Solar
Photovoltaic Water Pumping Systems, American Society of Agricultural Engineers. 1997, ASAE Paper
No. 97-4003,
[12]Clark, R.N., Vick, B. D., and Ling, S., Remote water pumping using a 1 kilowatt solar-PV AC
system, American Society of Agricultural Engineers Paper No. 98-4087, 1998, 12 pp.
[13]Vick, B.D., Clark, R.N., Solar-PV Water Pumping with Fixed and Passive Tracking Panels. ASES
Solar 2002: Sunrise on the Reliable Energy Economy, Jun. 15-19, 2002, Reno, NV, 6 pp.
[14]Vick, B.D., Clark, R.N., Water Pumping Performance of a Solar-PV Helical Pump, ISES 2005 Solar
World Congress: Solar Energy – Bringing Water to the World Aug. 6-12, Orlando, FL, 5 pp.
20
Appendix I
No Particulars Project Site 1 Project Site 2 Project Site 3
1 Location
(habitation/GP/Taluka)
Ujjaini/
Bhokarpada/
Wada
Aavade/
Vishwagarh/
Bhiwandi
Angav/
Angav/
Bhiwandi
2 Implementation Date/Status April 2011/ Working Under Construction 2011
3 Dependent Houses/People 44/260 75/400 30/150
4 No of Stand posts 9 NA 4
5 Yield of Source NA
6 Other Water sources SVS
7 Power rating
(Solar panel(Wp)/ pump(W))
450/900 900/900 900/900
8 GSR Capacity(l)/
Height(m)
5000/1.5 NA 5000/3
9 Time taken to fill the
tank(hrs)/No of fillings
5/1 NA 2-3/1
10 VWSC(Y/N) N Y Y
11 Water Tax(Rs/month) 50 60
12 Village Electrified(Y/N),
Load shedding
Y(recently),
5-6 hrs
Y,
once a week
Y,
No
13 Contact Person/ Role Bharat Lahange/
Operator
09260353264
Anant Jadhav/
Sarpanch
09158835369
Ramchandra Kalu
Shelar/ Sarpanch
08087765587
14 People’s View Satisfied
21
Appendix II
GENERAL INFORMATION Date of survey 18/9/2012
Details
1 Name, Address and Contact Number of the Pump owner Rotary Club Joggers Park, Vile Parle,
Mumbai. Contact: Mr. Sanjay (Sanjay marketing), Mobile: 09820223853
TECHNICAL SPECIFICATIONS
2 Source of Water:
(Details of availability, head and distance
required)
BMC provides the
water to the
underground tank of
capacity 40,000 liters
3 Details of pre-solar pump installation situation,
any problems incurred
electric pumps, 7.5 hp
Previous cost for irrigation Vs Current Cost
(Can be used to calculate ROI)
8 units of electricity per hour, with 4-5 hours of
operation
4 Installation date and scheme (if benefited) 8/9/2012
5 System current working status System is very new, working fine till now
6 Solar panel (Make, ratings, Type ) Thin Film solar cells. 12 modules. Type: Schott
ASI 97. Power = 118.3W, V = 17.42V, I =
5.57A. Company: Schott Solar AG (D-63755)
7 Pump(Make, ratings, Type )
Considered using the old pump (if electric)?
2 hp Green force pump. Details are with Snajay
marketing. Operating minimum DC voltage =
400V
8 Type of irrigation system, total land holding
(ha)
Sprinklers. Total 31, out of which 8-11 are used
at a time on rotating basis for an hour
9 Do they store Water in a tank? Type of storage? Pump water from underground tank to individual
sprinklers – 33 mtr head
10 Tank (Dimension, Type), location
11 Else is there storage battery? How do they meet
surge current requirement for starting the
motor?
No battery
12 Water-head to be pumped 33 mtrs
13 Typical duty cycle (frequency of irrigation),
System Downtime/Non-operational time (in
weeks or months )
Operate during the day for 5 hours in the
morning and afternoon
14 Operation and maintenance issues (Failures):
Guarantees, Agreements
Panel cleaning is done every 15 days. One year
maintenance warranty by Sanjay marketing,
Solar Panel warranty for 25 years (10%
degradation in 10 years)
15 Electricity (Y/N, duration per day), quality of
power supply,
Yes electricity Is available throughout the day
22
SOCIO-ECONOMIC PARAMETERS
16 Details of payment for water availability One time payment of Rs. 6,40,000
17 Installation stakeholders
(Mainly the owner and the vendor)
Rotary Club and Sanjay Marketing
18 Cost incurrence (in percentage or in actual
figures), What percentage is loan? Rate of
Interest?
(GSDA/Panchayat/Self/others)
One time payment by the club. Part of 2010-11
projects. Solar panle has names of Manu
Sachdeva and Priti Lohia
19 Any remarks on performance
20 Utilization
Area under each crop (ha) being irrigated using
the system, yields
Total park area is 3-3.5 acre
21 Change in yield/Extra income generation due to
irrigation – calculate the ROIs
22 Any alternative usage planned for the system
(At least panels) so as to enhance the economic
viability?
Separate panels for the lighting – 1.2kW. 53 light
bulbs with battery (48V and 200Ah)
23 Local technician available (Y/N) Not technician, but operator, has knowledge
about pump operation
24 How do they plan to bear O&M cost (expected
cost?)
1 year warranty, after that club will bear cost
25 Other Remarks or observation
26 Directions to reach the village/ hamlet
(train/+bus/+auto..), approx. distance and time
Joggers park is near Mithibai College in Vile
Parle
27 Name of the surveyor and contact no. Amit Desai - 9769061907
Appendix III
23
GENERAL INFORMATION Date of survey 3/12/2012
Details
1 Name, Address and Contact Number of the Pump owner: BMC, Cement godown, nimkar Road,
Byculla, Mumbai. Contact person: Mr. Deepak Tupe, 9579061984
TECHNICAL SPECIFICATIONS
2 Source of Water:
(Details of availability, head and distance
required)
BMC provides the
water to the
underground tank of
capacity 50,000 liters
3 Details of pre-solar pump installation situation,
any problems incurred
electric pump, 5 hp
Previous cost for irrigation Vs Current Cost
(Can be used to calculate ROI)
2 hours of operation on electricity
4 Installation date and scheme (if benefited) June 2012
5 System current working status Working fine till now
6 Solar panel (Make, ratings, Type ) 16X TataBP 1280. 80 Watt, 18.2 V, 4.4 A
7 Pump(Make, ratings, Type )
Considered using the old pump (if electric)?
Submersible Pump (1hp-2hp), (30-300V)
8 Type of irrigation system, total land holding
(ha)
Water being pumped to overhead tank
9 Do they store Water in a tank? Type of storage? Water stored in Overhead tank
10 Tank (Dimension, Type), location 50,000 Ltrs, on the terrace
11 Else is there storage battery? How do they meet
surge current requirement for starting the
motor?
No battery
12 Water-head to be pumped 70 ft.
13 Typical duty cycle (frequency of irrigation),
System Downtime/Non-operational time (in
weeks or months )
Operate during the day for 5 hours in the
morning and afternoon
14 Operation and maintenance issues (Failures):
Guarantees, Agreements
Panel was not cleaned
15 Electricity (Y/N, duration per day), quality of
power supply,
Yes electricity Is available throughout the day
SOCIO-ECONOMIC PARAMETERS
16 Details of payment for water availability NA
17 Installation stakeholders
(Mainly the owner and the vendor)
BMC office
18 Cost incurrence (in percentage or in actual
figures), What percentage is loan? Rate of
Interest?
(GSDA/Panchayat/Self/others)
NA
24
19 Any remarks on performance
20 Utilization
Area under each crop (ha) being irrigated using
the system, yields
NA
21 Change in yield/Extra income generation due to
irrigation – calculate the ROIs
22 Any alternative usage planned for the system
(At least panels) so as to enhance the economic
viability?
No
23 Local technician available (Y/N) No technician available, contact company in case
of a problem
24 How do they plan to bear O&M cost (expected
cost?)
NA
25 Other Remarks or observation
26 Directions to reach the village/ hamlet
(train/+bus/+auto..), approx. distance and time
Walking distance from Byculla Station
27 Name of the surveyor and contact no. Amit Desai - 9769061907

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Solar PV System for pumping: a survey

  • 1. Application of Solar PV based Pumping for irrigation: A survey Report Submitted by Amit Desai (08D17008) Guide: Prof. Anand B. Rao Centre for Technology Alternatives for Rural Areas Indian Institute of Technology Bombay Powai, Mumbai 400 076 December 2012
  • 2. Abstract Water pumping is an energy intensive activity and consumes a large amount diesel and electricity. Solar energy, which is abundantly available in India, can be used for pumping water via Solar-PV technology. In this study, we try to understand the performance of the already deployed solar PV water pumps in the Mumbai and Thane area. The sites we visited included solar pumps installed under Govt. schemes such as the GSDA and installations by private clubs in both rural and urban areas. Along with the analysis of performance, various socio-economic aspects of the surrounding communities are also looked at. Based on our findings, we have come up with a list of recommendations mainly focused on development of community knowledge and greater accountability from the vendors. Along with these recommendations, future work should involve gathering of reliable data for analyzing the performance and operation of the pump and a sizing mechanism as well as a pump-type selection framework.
  • 3. i Table of Contents 1 Introduction...........................................................................................................................................1 1.1 Motivation.....................................................................................................................................1 1.2 Objective.......................................................................................................................................1 1.3 Structure of the report ...................................................................................................................2 2 Literature Survey ..................................................................................................................................3 2.1 Understanding the Technology.....................................................................................................3 2.1.1 Main Components.................................................................................................................3 2.1.2 Types of Pumps.....................................................................................................................5 2.2 The current scenario......................................................................................................................7 2.2.1 Advantages............................................................................................................................7 2.2.2 Limitations............................................................................................................................7 2.3 Solar water pumping in India........................................................................................................8 3 Field Visits..........................................................................................................................................10 3.1 Ujjaini, Avade and Angav...........................................................................................................10 3.2 Rotary Club Joggers park, Vile Parle, Mumbai ..........................................................................14 3.3 BMC Cement Storage and Engineering Projects building..........................................................16 4 Conclusions and Learning Outcomes .................................................................................................17 5 Recommendations...............................................................................................................................18 6 References...........................................................................................................................................19 Appendix I ..................................................................................................................................................20 Appendix II.................................................................................................................................................21 Appendix III................................................................................................................................................23
  • 4. ii List of Figures Figure 2-1 Configuration of a solar PV powered pumping system ..............................................................4 Figure 2-2 Surface Centrifugal Pump ...........................................................................................................5 Figure 2-3 A typical 'cut-down' pump ..........................................................................................................6 Figure 3-1 Solar Panel at Ujjaini.................................................................................................................11 Figure 3-2Storage tank at Ujjaini................................................................................................................13 Figure 3-3 Hand Pump at Ujjaini................................................................................................................14 Figure 3-4 Solar panel at Avade .................................................................................................................15 Figure 3-5 Control Unit at Avade ...............................................................................................................15 Figure 3-6 Solar Panel at Angav.................................................................................................................16 Figure 3-7 Solar panel at Joggers park........................................................................................................17
  • 5. 1 1 Introduction 1.1 Motivation Unlike conventional diesel or electrical pumps, solar photovoltaic (PV) pumps are powered by an array of solar panels. Solar PV pumps are designed to operate on DC power produced by solar panels. These pumps are gaining popularity all over the world, especially in the areas where electricity is either unavailable or unreliable. Solar PV pumps are becoming a preferred choice in remote locations to replace hand-pumps, grid-connected electrical pumps and diesel pumps. In such places, solar PV pumps are even viable economically in comparison to conventionally run pumps. Solar water pumps were first introduced for water provision in off-grid areas. The technology has developed around many different designs and in some water pumps the reliability and maintenance requirements have improved over the initial pumps introduced to the market. Solar pumps are easy to install, require no nonrenewable energy, operate autonomously and are generally “good” for the sustainability of boreholes due to their low extraction volumes spread over eight to ten hours a day. The initial capital cost is high due to the cost of the photovoltaic modules. The maintenance requirements differ and range between annual and five year maintenance intervals. A perceived limiting factor of solar pumps is that they do not easily cater for fluctuating water demands or increased water demand although solutions for this are being offered. As the initial capital cost is very high, the buying behavior for solar pumps can be classified into a few categories: 1. High-income individuals setting up a solar pump for personal or commercial use, mostly in off-grid locations 2. Government funded schemes which install solar pumps for both drinking and irrigation requirements in locations with either no-electricity or unreliable supply. 3. Co-operative societies or groups that want to install solar pumps- these can be in both off- grid locations and urban locations with reliable supply. The aim of this study is to understand the basics of solar PV pumps and interact with the relevant stakeholders within the aforementioned 3 categories. We also list down the learning outcomes of the field visits to better understand the socio-economic aspects of future possible installations.
  • 6. 2 1.2 Objective The objective of this study is 1. To understand the basics of solar-PV based pumps 2. To identify manufacturers, vendors/ suppliers, and customers using solar PV pump sets 3. To understand the issues involved in these applications through interaction with the stakeholders and field visits 1.3 Structure of the report Sections 2 begins with a basic overview of the technology behind the solar PV water pumps veering aspects like pump sizing and selection. This is followed by a review of the challenges being faced by solar pumps based on international research findings. The next part deals with solar pumps in India. The next section describes the field visits to the 3 different kinds of installations and lists down key points of interest. The next section summarizes the key findings and learning outcomes from these visits. Finally we end with recommendations based on these findings and future work.
  • 7. 3 2 Literature Survey 2.1 Understanding the Technology 2.1.1 Main Components A solar pump typically consists of the following main components (Figure 2-1): Photovoltaic array: An array of photovoltaic modules connected in series and possibly strings of modules connected in parallel. Controller: An electronic device which matches the PV power to the motor and regulates the operation, starting and stopping of the PVP. The controller is mostly installed on the surface although some PVPs have the controller integrated in the submersible motor-pump set: 1. DC controller: usually based on a DC to DC controller with fixed voltage setpoint operation. 2. AC controller (inverter): converts DC electricity from the array to alternating current electricity often with maximum power point tracking. 3. Electric motor: There are a number of motor types: DC brushed, DC brushless, or three phase induction and three phase permanent magnet synchronous motors. 4. Pump: The most common pump types are the helical rotor pump (also referred to as progressive cavity), the diaphragm pump, the piston pump and the centrifugal pump. There are currently three pumping configurations that are the most common: 1. DC drives with positive displacement pumps. This consists of four pump technologies: a.Diaphragm pump driven by brushed DC motor: Submersible motor/pump b.Helical rotor pump driven by brushless DC motor: Submersible motor/pump c.Helical rotor pump driven by surface mounted brushed DC motor d.Piston pump driven by surface mounted brushed DC motor pump. 2. AC drive powering a submersible induction motor/centrifugal pump unit 3. AC drives powering a three phase permanent magnet synchronous motor. This category consists of: a. Positive displacement helical rotor pump b. Centrifugal pump
  • 8. 4 The above technologies have specific features which make them suitable for particular applications: 1. Array voltage: Some of the pumping systems have high array voltages. This has the advantage that the array may be further from the borehole without significant voltage drop (dependent on cable size and current). Array positioning may be important where there is potential for theft. 2. DC motors: DC motors reach efficiencies of up to 80% and are therefore significantly more efficient than sub-kW three phase motors which have efficiencies in the region of 60% to 65%. 3. Brushless DC motors: This combines the high efficiency of DC motors with low maintenance as opposed to brushed DC motors which require regular brush replacement (approximately every one to two years – head and quality dependent). 4. Three phase permanent magnet motors: This similarly combines the high efficiency of permanent magnet motors with low maintenance. Figure 2-1 Configuration of a solar PV powered pumping system (Ref-[1])
  • 9. 5 2.1.2 Types of Pumps Surface Centrifugal Pump Surface pump are suitable for areas where the water level is within 7m below ground level. A surface or centrifugal pump is normally placed at ground level. The pump is suitable for pumping from shallow bore wells, open wells, reservoirs, lakes & canals. The solar pump driven by a permanent DC motor is connected directly to an array of solar panels. The pump has a total dynamic head (suction plus delivery) of 14m. the maximum suction head is 7m or 22 feet. The pump will not work if the water table is below 7m in depth. (Figure 2-2) It is possible to increase the delivery head if the suction head is less 7m. This enables one to pump water even from deep wells, by installing the pump inside the well; called ‘cut-down’. (Figure 2-3) These pumps are designed for high flow rates and low heads. The permanent magnet DC motor driving the surface pump is powered by a matching solar array to maximize efficiency. An enclosed impeller design ensures smooth operation. Made of cast iron, these pumps are finished with anti-corrosive primer, followed by silver colored polyutherene paint. Figure 2-2 Surface Centrifugal Pump (Ref-[2])
  • 10. 6 Figure 2-3 A typical 'cut-down' pump (Ref-[2]) Submersible Pump A submersible pump is one that is immersed in water. It pumps water by displacement. Submersible pumps are suited both to deep well and to surface water sources. Most deep wells use submersible pumps. These pumps are costlier but have a longer life and greater reliability than surface pumps. These pumps are designed for high head and medium flow application. They multi-stage pump and high efficiency micro-controller based inverter. The inverter optimizes the power input and thus enhances the overall system efficiency. Choice of Pump: A comparison Positive displacement pumps have a better daily delivery than centrifugal pumps when driven by a solar PV system with its characteristic variable power supply. This is due to the considerable drop in efficiency of the centrifugal pump when operating away from its design speed. This is the case in the morning and the afternoon of a centrifugal pump driven by a PV array, unless that array tracks the sun (which is why centrifugal PVPs effectiveness improves more with a tracking array than a positive displacement PVP). The efficiency curve of a positive displacement pump is flatter over a range of speeds. However the efficiency of positive displacement pumps decreases with the shallowness of the borehole (the constant fixed friction losses become a more significant part of the power it takes to lift water) [3].
  • 11. 7 2.2 The current scenario For stand-alone (no utility interconnection) water pumping- systems there have been papers published comparing diesel powered water pumping systems to solar-PV water pumping systems [4-5]. There are also papers on modeling and field testing of solar pumps in different locations in the world [6-8]. Several papers have been written on the performance of PV water pumping systems including the following: 1. Performance of PV powered diaphragm pump [9-10]. 2. Fixed versus passive tracking PV panels [11-12]. 3. Performance of PV powered centrifugal pump [13]. 4. Performance of a PV powered helical pump [14]. Based on the case studies available through field testing done in multiple locations around the world, the advantages and limitations of solar pumping systems can be summarised as: 2.2.1 Advantages 1. Low operating cost: One of the important advantages is the negligible operating cost of the pump. Since there is no fuel required for the pump like electricity or diesel, the operating cost is minimal. 2. Low maintenance: A well-designed solar system requires little maintenance beyond cleaning of the panels once a week. Most vendors provide the post-installation service through trained technicians for every cluster, so that the farmers don’t need to worry about availability of spares or other related problems. 3. Harmonious with nature: Another important advantage is that it gives maximum water output when it is most needed i.e. in hot and dry months. Slow solar pumping allows us to utilize low-yield water sources. 4. Flexibility: The panels need not be right beside the well. They can be anywhere up to 20 meters! 60 feet away from the well, or anywhere you need the water. So, it offers freedom regarding the placement of panels. These pumps can also be turned on and off as per the requirement, provided the period between two operations is more than 30 seconds.
  • 12. 8 2.2.2 Limitations 1. Low yield: Solar pumping is not suitable where the requirement is very high. The maximum capacity available with solar is very low. However, the output of the solar DC pump is more than a normal pump. 2. Variable yield: The water yield of the solar pump changes according to the sunlight. It is highest around noon and least in the early morning and evening. This variability should be taken into consideration while planning the irrigation. 3. Dry operation: The submersible pump has an in-built protection against dry run. However, the surface pumps are very sensitive to dry run. A dry run of 15 minutes or more can cause considerable damage to a surface pump. 4. Water quality: As with any other pump, solar pumps work best if the water is clean, devoid of sand or mud. However, if the water is not so clean, it is advisable to clean the well before installation or use a good filter at the end of the immersed pipe. 5. Theft: Theft of solar panels can be a problem in some areas. So the farmers need to take necessary precautions. Ideally, the solar system should insured against theft as well as natural hazards like lightning. 2.3 Solar water pumping in India Almost 70% of India’s population depends on agriculture either directly or indirectly [3]. While 44% of the 140 million sown hectares depend on irrigation, the rest relies on the monsoons. Irrigation, therefore, is essential for good crop yield [3]. Most electrical consumption in this sector goes towards operating pump sets for irrigation. In 2006–7, India’s agricultural sector accounted for 22% of the total electricity consumption, up from 10% in the 1970s. There are about 21 million irrigation pump sets in India, of which about 9 million are run on diesel and the rest are grid-based [3]. Grid electricity for agriculture in India is provided at very low tariffs – in most cases, flat rates are charged based on the ratings of the pump. This is largely due to logistical difficulties faced with metering and charge collection. But this practice of providing electricity to farmers at highly subsidized rates has led to increasingly high consumption patterns and widespread use of inefficient pumps across the nation. Also, pumps of lower ratings are used to power applications requiring higher power. These factors, among others, have led to an invidious irrigation–energy nexus. Apart from this, limited and unreliable supply of grid electricity has led to farmers’ extensive dependence on diesel for water pumping. In addressing this challenge, the efforts of the Gujarat government are noteworthy. They introduced the Jyotigram Yojana, a programme that seeks to provide a reliable supply of power for agricultural and domestic purposes in rural areas
  • 13. 9 The MNRE has a programme for the deployment of various solar PV applications, including water pumping systems. However, the deployment has been sparse thus far, with only 7,334 solar PV water pumps having been installed across the country as of March 2010 [3]. Water demand for irrigation is correlated to bright sunny days. Hence, solar-based pumps make sense. Even so, small buffer storage might be needed to replace diesel satisfactorily. A solar PV water pumping system consists of a PV array, motor pump and power conditioning equipment, if needed. The power conditioning equipment is used to stabilize the fluctuating electrical energy output of the array. Depending on the total dynamic head and the required flow rate of water, the pumping system can either be on the surface or submersible and the motor can run on either alternating current (AC) or direct current (DC). For AC pumping systems an inverter is required. Ratings of pump sets are chosen depending on the water requirements, size of field, total dynamic head, type of irrigation (drip irrigation, use of sprinklers), etc. The key barrier to the large-scale dissemination of solar PV water pumps is the high capital cost incurred by farmers compared to the much lower capital cost of conventional pumps. Solar PV is a competitive option in the face of diesel, its adoption being contingent on the ease of access to subsidies. Another factor to be considered is the space requirement for the installation of a solar PV pump set. This factor limits adoption by small-scale farmers to whom land availability is a major
  • 14. 10 3 Field Visits The Groundwater Surveys and Development Agency (GSDA) of the Water Supply and Sanitation Department of the Government of Maharashtra have come up with an innovative drinking water supply scheme called Dual Pump Scheme in order to overcome the drawbacks of the existing bore well – hand pump based schemes in rural Maharashtra. In order to ensure the sustainability of the scheme in terms of maintaining ground water levels, rainwater harvesting structures are made mandatory on the site of installation. Hence this scheme intends to reduce drudgery for women by providing for water through taps closer to homes. Due to the rain water harvesting component of the scheme and focus on source, it gets funded by National Rural Drinking Water Programme (NRDWP). Around 1000 such schemes were implemented across Maharashtra during the year 2010-11. During the initial stages of implementation of this scheme, the ‘solar power’ component was not a part of it; rather grid electricity was used to operate the pumps. Later it was observed that there is no electricity available in economically backward habitations and in hilly, difficult terrains of the state. Hence, GSDA modified the scheme and developed a Dual Pump Scheme based on Solar Energy. Within our field visits, we look at both the installations made through the GSDA and private installations done by clubs or other administrative agencies. 3.1 Ujjaini, Avade and Angav We accompanied the Prof. A.B Rao and several other CTARA students to visit the above mentioned villages. The technical details of the pumps can be seen in Appendix I. Ujjaini is a small hamlet with a population of around 260 and 44 households that is connected to the grid. The solar panel and pump were installed at the location as part of a GSDA scheme in April 2011 but the operation started considerably later. The pump has been installed at the site of the hand-pump itself, deep within the ground. The pump serves the purpose of pumping water to a tank located roughly 150m away (the vertical displacement from ground is present due to slope of ground and 2 meter elevation of tank). The size of the tank is 5000 liters and is used to supply drinking water to the households. It takes around 5 hours on a normal day to fill-up the tank, although the people said that even on cloudy days, the performance is good. (Figure 3-1 and 3-2) The solar panel set-up has the scope for passive sun-tracking through discrete adjustments of the slope of the panels which has to be done manually. The village has designated one person who operates the pump and makes adjustments on the slope of the panel. Since the person does not have a technical understanding of the system, in case of any issues with the performance, the vendor is contacted. (Figure 3-3)
  • 15. 11 Figure 3-1 Solar Panel at Ujjaini Figure 3-2 Storage tank at Ujjaini
  • 16. 12 If we look at the socio-economic situation of the hamlet, it was connected to the grid only very recently. We also came to know about a case where the villagers felt that they had been over- charged in the electricity bill and had not consumed the said number of units. The meter installed at the home was also not transparent. Although it might well be the case that the previous debts were being shown in the bill. On the whole however, it seems that the solar pump is working to the satisfaction of the people here. Figure 3-3 Hand Pump at Ujjaini The pump installed at Avade (Figure 3-4 and 3-5) was installed after a proposal for the same was submitted by the Sarpanch to the GSDA and under their scheme, the funds were released. The pump is being implemented to supply water for only a part of the village where most of the households earn their living through farming. The irrigation pumps are run using electricity, while the solar pump provides for the drinking water through tank storage. The pump set-up here consisted of the panel and an AC-DC converter along with automated ON/OFF switches. The people here were also satisfied with the performance although they had to pay Rs. 60/month as water-tax.
  • 17. 13 Figure 3-4 Solar panel at Avade Figure 3-5 Control Unit at Avade The third location, Angav (Figure 3-6) is considerably closer to a semi-urban setting. The solar pump here was installed in 2011 and supplied drinking water to around 30 households (population of 150). Although most of the characteristics here are similar to the other location, the most important thing we noticed was that the panel fittings had started to rust and the terms of this being covered in the warranty are not clear as such since it only talks about the performance of the system. The people here were also satisfied with the installation claiming that it takes only 2-3 hours for the tank to get filled up.
  • 18. 14 Figure 3-6 Solar Panel at Angav 3.2 Rotary Club Joggers park, Vile Parle, Mumbai The solar pump installed at the rotary club joggers park (Figure 3-7), is an example of an installation in an urban setting. The installation was taken up as a project initiative by the club itself in the year 2010-11. The total park area is roughly 3.5 acres and is open for public use for health and recreation purposes. The pump was installed in September itself and has been working well. The technical details of the pump can be seen in Appendix II. The water for the park is supplied by the BMC which is stored in an underground tank and the pump drives the water through the sprinklers spread across the park. Before the installation, the system use to run on grid electricity with 4-5 hours of operation. The solar panel is not connected to a battery and instead directly powers the pump and hence operates during the day time when the sunlight is sufficient. Along with the solar panel for water pumping, an additional solar panel has also been installed for running the lights in the park and functions separately through a battery system.
  • 19. 15 Figure 3-7 Solar panel at Joggers park The system is currently operated by the same technicians who used to operate the pump previously and based on the interaction, their knowledge and experience in operating the pump with DC power is questionable. The panel si cleaned every 15 days currently. An important point to note is that the warranty for the system is only for 1 year (solar panel for 10 years).
  • 20. 16 3.3 BMC Cement Storage and Engineering Projects building The site refers to the BMC printing press, cement godown and engineering projects office, in Byculla, Mumbai. As such, this is also an example of an installation in an urban setting. Since the concerned authorities were a little reluctant in sharing all the details of the project, the exact nature of the origins of this set-up are unknown. The pump was installed roughly around June 2012, to replace a 5hp pump being run on electricity. The new pump installed was a submersible pump being run on solar panels that have been placed on the terrace of the building. The pump is used to drive the water from the underground water tank (water provided through BMC) to the overhead tank placed on the terrace itself (roughly 70 feet) from where it is used for drinking purposes in the building. The technical details of the pump can be seen in Appendix III. The technicians working there have no role to play in the functioning of the solar pump as it completely automated. Although it was noticed that even cleaning of the solar panel was not being done, as the layers of dust were visible. The authorities claimed that the pump is able to fill up the tank in roughly 5-6 hours. The pump is driven directly by the solar panel and has no battery system.
  • 21. 17 4 Conclusions and Learning Outcomes Based on our findings through the case studies, the learning outcomes can be summarized as follows: 1. With the implementation of community based management, the community takes ownership of the water supply installation and becomes responsible for the operational costs. When a solar pump system is installed then the community does not collect money as there are no operational costs. This leads to a crisis when the system requires a service or replacement after a few years of operation. Hence the system of collecting a water tax seems more suitable. 2. The use of batteries can be replaced by having a larger water storage system in the form of a tank. In our experience, we discovered from the local people that even in cloudy conditions, the pump was able to fill up the tank, which is a positive sign for shifting towards tank storage rather than battery storage. 3. Corrosion is a major problem for the pump as well as the panel holdings. Corrosion prevention measures can be installed so that the pump casing is not corroded. 4. Solar pumps do not utilize boreholes to the full extent – a borehole with a safe yield of 5m3/hour will deliver more in 8 hours when pumped with a diesel engine than with a solar pump. It is understood that tracking will provide a better utilization factor but still not the same capacity as diesel. 5. The perception of the people still remains that solar pumps are high capital cost and as such are only a viable option in case of support from larger organizations like a farmer community or the government. 6. There is no focus on developing technical skill among the people using the system on a daily basis and in case of any issues; the company has to be contacted. In case of areas that are not easily accessible, this becomes a huge problem as the drinking water is an essential commodity. 7. Maintenance tasks such as cleaning of the panels or operation on a daily basis along with passive tracking should be assigned exclusively to designated people to ensure smooth operation. 8. Contrary to popular perception, even urban settings provide for feasible deployment of solar pumps, mainly when the quantity of water to be pumped and stored is larger in quantity, thus making it more economically feasible.
  • 22. 18 5 Recommendations 1. As seen in the system installed at Ujjaini, passive tracking is low-cost alternative to continuous tracking when there is enough performance for the required operation. This is much better than a fixed position of the panel and will improve efficiency considerable only at the cost of involvement of local people in operation of the movement. 2. The choice of pump in terms of AC or DC has to be looked at more closely to understand the trade-off involved in cost, availability, performance, stability and reliability of the motors versus the cost of a DC-AC converter. 3. The inclusion of a float switch in the system will lead to automated management of the water level and as such will give clear indication of the tank level along with reducing the need for an operator. 4. Focus should be on developing awareness about the option of solar pumps through schemes funded by the government. As we saw in the case of Avade, the initiative by local administration is very important. 5. Resources should also be allocated towards developing technical understanding and skills among the local people to reduce dependency on services provided by the company. 6. Steps should be taken to build a database of the operation timings of the pump along with the performance in terms of level of water in tank to better understand the performance of combinations of systems in diverse settings. 7. The issues of proper sizing of pumps should be dealt with more rigorously to understand the drivers of successful operation in a given situation.
  • 23. 19 6 References [1] Image taken from www.solarpump.com [2] Image taken from www.morispumps.com [3] A report on Solar PV Applications in India, published by Center for Study of Science, Technology and Policy (2006-07) [4] Odeh, I, Yohanis, Y.G., and Norton, B. Economic viability of photovoltaic water pumping systems. Solar Energy 80 [2006], pp. 850-860, www.sciencedirect.com [5] Kamel, K. and Dahl, C. The economics of hybrid power systems for sustainable desert agriculture in Egypt. Solar Energy [2005], pp. 1271-1281, www.sciencedirect.com [6] Cuadros, F., Lopez-Rodriguez, F., Marcos, A. and Coello, J. A procedure to size solar-powered irrigation [photoirrigation] schemes. Solar Energy 76 [2004], pp. 465-473, www.sciencedirect.com. [7] Foster, R.E., Gupta, V.P. and Sanchez-Juarez, A. Field Testing of CdTe PV Modules in Mexico. ASES Solar 2006: Renewable Energy: Key to Climate Recovery. Jul. 8-13, 2006, Denver, CO, 6pp.. [8] Daud, A.-K. and Mahmoud, M. M. Solar powered induction motor-driven water pump operating on a desert well, simulation and field tests. Renewable Energy 30 [2005] pp. 701-714, [9] Clark, R.N. Photovoltaic water pumping for livestock in the Southern Plains. American Society of Agricultural Engineers Paper No. 94-4529, 1994. [10] Vick, B.D. and Clark, R.N. Comparison of Solar Powered Water Pumping systems which use Diaphragm Pumps. ASES 2007: Sustainable Energy Puts America to Work. July 7-12, Cleveland, OH, 6 pp. [11] Clark, R.N. and Vick, B.D., Performance Comparison of Tracking and Non-Tracking Solar Photovoltaic Water Pumping Systems, American Society of Agricultural Engineers. 1997, ASAE Paper No. 97-4003, [12]Clark, R.N., Vick, B. D., and Ling, S., Remote water pumping using a 1 kilowatt solar-PV AC system, American Society of Agricultural Engineers Paper No. 98-4087, 1998, 12 pp. [13]Vick, B.D., Clark, R.N., Solar-PV Water Pumping with Fixed and Passive Tracking Panels. ASES Solar 2002: Sunrise on the Reliable Energy Economy, Jun. 15-19, 2002, Reno, NV, 6 pp. [14]Vick, B.D., Clark, R.N., Water Pumping Performance of a Solar-PV Helical Pump, ISES 2005 Solar World Congress: Solar Energy – Bringing Water to the World Aug. 6-12, Orlando, FL, 5 pp.
  • 24. 20 Appendix I No Particulars Project Site 1 Project Site 2 Project Site 3 1 Location (habitation/GP/Taluka) Ujjaini/ Bhokarpada/ Wada Aavade/ Vishwagarh/ Bhiwandi Angav/ Angav/ Bhiwandi 2 Implementation Date/Status April 2011/ Working Under Construction 2011 3 Dependent Houses/People 44/260 75/400 30/150 4 No of Stand posts 9 NA 4 5 Yield of Source NA 6 Other Water sources SVS 7 Power rating (Solar panel(Wp)/ pump(W)) 450/900 900/900 900/900 8 GSR Capacity(l)/ Height(m) 5000/1.5 NA 5000/3 9 Time taken to fill the tank(hrs)/No of fillings 5/1 NA 2-3/1 10 VWSC(Y/N) N Y Y 11 Water Tax(Rs/month) 50 60 12 Village Electrified(Y/N), Load shedding Y(recently), 5-6 hrs Y, once a week Y, No 13 Contact Person/ Role Bharat Lahange/ Operator 09260353264 Anant Jadhav/ Sarpanch 09158835369 Ramchandra Kalu Shelar/ Sarpanch 08087765587 14 People’s View Satisfied
  • 25. 21 Appendix II GENERAL INFORMATION Date of survey 18/9/2012 Details 1 Name, Address and Contact Number of the Pump owner Rotary Club Joggers Park, Vile Parle, Mumbai. Contact: Mr. Sanjay (Sanjay marketing), Mobile: 09820223853 TECHNICAL SPECIFICATIONS 2 Source of Water: (Details of availability, head and distance required) BMC provides the water to the underground tank of capacity 40,000 liters 3 Details of pre-solar pump installation situation, any problems incurred electric pumps, 7.5 hp Previous cost for irrigation Vs Current Cost (Can be used to calculate ROI) 8 units of electricity per hour, with 4-5 hours of operation 4 Installation date and scheme (if benefited) 8/9/2012 5 System current working status System is very new, working fine till now 6 Solar panel (Make, ratings, Type ) Thin Film solar cells. 12 modules. Type: Schott ASI 97. Power = 118.3W, V = 17.42V, I = 5.57A. Company: Schott Solar AG (D-63755) 7 Pump(Make, ratings, Type ) Considered using the old pump (if electric)? 2 hp Green force pump. Details are with Snajay marketing. Operating minimum DC voltage = 400V 8 Type of irrigation system, total land holding (ha) Sprinklers. Total 31, out of which 8-11 are used at a time on rotating basis for an hour 9 Do they store Water in a tank? Type of storage? Pump water from underground tank to individual sprinklers – 33 mtr head 10 Tank (Dimension, Type), location 11 Else is there storage battery? How do they meet surge current requirement for starting the motor? No battery 12 Water-head to be pumped 33 mtrs 13 Typical duty cycle (frequency of irrigation), System Downtime/Non-operational time (in weeks or months ) Operate during the day for 5 hours in the morning and afternoon 14 Operation and maintenance issues (Failures): Guarantees, Agreements Panel cleaning is done every 15 days. One year maintenance warranty by Sanjay marketing, Solar Panel warranty for 25 years (10% degradation in 10 years) 15 Electricity (Y/N, duration per day), quality of power supply, Yes electricity Is available throughout the day
  • 26. 22 SOCIO-ECONOMIC PARAMETERS 16 Details of payment for water availability One time payment of Rs. 6,40,000 17 Installation stakeholders (Mainly the owner and the vendor) Rotary Club and Sanjay Marketing 18 Cost incurrence (in percentage or in actual figures), What percentage is loan? Rate of Interest? (GSDA/Panchayat/Self/others) One time payment by the club. Part of 2010-11 projects. Solar panle has names of Manu Sachdeva and Priti Lohia 19 Any remarks on performance 20 Utilization Area under each crop (ha) being irrigated using the system, yields Total park area is 3-3.5 acre 21 Change in yield/Extra income generation due to irrigation – calculate the ROIs 22 Any alternative usage planned for the system (At least panels) so as to enhance the economic viability? Separate panels for the lighting – 1.2kW. 53 light bulbs with battery (48V and 200Ah) 23 Local technician available (Y/N) Not technician, but operator, has knowledge about pump operation 24 How do they plan to bear O&M cost (expected cost?) 1 year warranty, after that club will bear cost 25 Other Remarks or observation 26 Directions to reach the village/ hamlet (train/+bus/+auto..), approx. distance and time Joggers park is near Mithibai College in Vile Parle 27 Name of the surveyor and contact no. Amit Desai - 9769061907 Appendix III
  • 27. 23 GENERAL INFORMATION Date of survey 3/12/2012 Details 1 Name, Address and Contact Number of the Pump owner: BMC, Cement godown, nimkar Road, Byculla, Mumbai. Contact person: Mr. Deepak Tupe, 9579061984 TECHNICAL SPECIFICATIONS 2 Source of Water: (Details of availability, head and distance required) BMC provides the water to the underground tank of capacity 50,000 liters 3 Details of pre-solar pump installation situation, any problems incurred electric pump, 5 hp Previous cost for irrigation Vs Current Cost (Can be used to calculate ROI) 2 hours of operation on electricity 4 Installation date and scheme (if benefited) June 2012 5 System current working status Working fine till now 6 Solar panel (Make, ratings, Type ) 16X TataBP 1280. 80 Watt, 18.2 V, 4.4 A 7 Pump(Make, ratings, Type ) Considered using the old pump (if electric)? Submersible Pump (1hp-2hp), (30-300V) 8 Type of irrigation system, total land holding (ha) Water being pumped to overhead tank 9 Do they store Water in a tank? Type of storage? Water stored in Overhead tank 10 Tank (Dimension, Type), location 50,000 Ltrs, on the terrace 11 Else is there storage battery? How do they meet surge current requirement for starting the motor? No battery 12 Water-head to be pumped 70 ft. 13 Typical duty cycle (frequency of irrigation), System Downtime/Non-operational time (in weeks or months ) Operate during the day for 5 hours in the morning and afternoon 14 Operation and maintenance issues (Failures): Guarantees, Agreements Panel was not cleaned 15 Electricity (Y/N, duration per day), quality of power supply, Yes electricity Is available throughout the day SOCIO-ECONOMIC PARAMETERS 16 Details of payment for water availability NA 17 Installation stakeholders (Mainly the owner and the vendor) BMC office 18 Cost incurrence (in percentage or in actual figures), What percentage is loan? Rate of Interest? (GSDA/Panchayat/Self/others) NA
  • 28. 24 19 Any remarks on performance 20 Utilization Area under each crop (ha) being irrigated using the system, yields NA 21 Change in yield/Extra income generation due to irrigation – calculate the ROIs 22 Any alternative usage planned for the system (At least panels) so as to enhance the economic viability? No 23 Local technician available (Y/N) No technician available, contact company in case of a problem 24 How do they plan to bear O&M cost (expected cost?) NA 25 Other Remarks or observation 26 Directions to reach the village/ hamlet (train/+bus/+auto..), approx. distance and time Walking distance from Byculla Station 27 Name of the surveyor and contact no. Amit Desai - 9769061907