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Dr.AB Jadhav, SSAC,AC, Pune
Phosphatic Fertilizers
Classification
Production processes of different fertilizers
Behavior and management of P fertilizers
under field conditions
Soil fertilizer Phosphorus-forms of soil P,
Solubilization
Immobilization
Mineralization
Factors affecting the P availability in soil
Dr.AB Jadhav,
SSAC, AC, Pune
Dr.AB Jadhav, SSAC,AC, Pune
1. INTRODUCTION
 The phosphorus is the second most abundant
macronutrient in plants after nitrogen.
 In plants , the concentration of phosphorus ranges from
0.1 to 0.5 %
 Globally 5.7 Billion ha of cultivated land is deficient in
Phosphorus for achieving optimum crop production due to
low diffusion and high fixation rate.
Phosphorus is one of the major plant nutrients and is
directly or indirectly affects plant physiological processes.
2
Dr.AB Jadhav, SSAC,AC, Pune
3
 It has a significant role in sustaining and
building up soil fertility, particularly under
intensive system of agriculture.
 It is key component of energy metabolism and
biosynthesis of nucleic acid.
 Also it plays vital role in photosynthesis in plants
and energy transformation in all forms of life
Dr.AB Jadhav, SSAC,AC, Pune
4
 The total P content is generally highest in soils
developed from granite and gneiss followed by
shales.
 Phosphorus is taken up by plant in the form of
H2PO4, HPO4 through diffusion .
Dr.AB Jadhav, SSAC,AC, Pune
5
2 . FORMS OF SOIL P
Soil P exist in various chemical forms including
inorganic P (Pi) and organic P (Po)
I. Inorganic P (Pi) :
 Inorganic phosphorus consist two forms :
a. Ionic: H2PO4 , HPO4
b. Combine form :
Apatite (Ca5(PO4)3(F,Cl,OH))
Dr.AB Jadhav, SSAC,AC, Pune
6
 Primary P minerals including apetite , strengite
( FePO4 · 2H2O) , and variscite (AlPO4•2H2O) are very
stable, and the release of available P from these
minerals by weathering is generally too slow to meet
the crop demand.
Variscite Strengite
Through direct application of phosphate rocks (i.e.
Apetite ) has proved relatively efficient for crop growth
Dr.AB Jadhav, SSAC,AC, Pune
7
 Secondary P minerals including Calcium (Ca), Iron (Fe)
,and aluminium (Al) phosphates vary in their dissolution
rates, depending on size of mineral particles .
( Reference : Plant Physiol. 2011 Jul; 156(3): 997–1005 Pierzynski et al.,
2005; Oelkers and Valsami-Jones, 2008
II. Organic P (Po) :
 Po generally accounts for 25 to 80 % of total P in
soils.
 Organic P exist in Stabilized forms as inositol
phosphate(C6H12O6)
Dr.AB Jadhav, SSAC,AC, Pune
8
Inositol
 The Po can be released through mineralization
processes mediated by soil organisms and plant roots
in association with phosphatase secretion.
Reference : (Plant Physiol. 2011 Jul; 156(3): 997–1005.Turner et al., 2007).
Dr.AB Jadhav, SSAC,AC, Pune
9
 Role of Phosphorus
 Energy Storage and transfer (ATP)
 Protein biosynthesis
 Stimulate formation and growth of roots.
 Necessary for proper photosynthesis.
 Improves germination.
 Increases biological activity of soil.
Dr.AB Jadhav, SSAC,AC, Pune
Dr.AB Jadhav, SSAC,AC, Pune
 The phosphorus (P) nutrient of all phosphatic
fertilizers is expressed as P2O5.
 In soil, P is present as
 (i) Organic P Inositol phosphate/Soil flora and fauna
 (ii) Inorganic P. H2PO-
4 ; HPO-2
4 ; and PO-3
4 ;
 Out of which, H2PO4 and HPO4 ions are available to
plant. In soil, water in is changed to HPO-2
4 and
 PO-3
4 ions with increase in pH.
-H+ -H+
H2PO-
4 HPO-2
4 PO-3
4
11
Dr.AB Jadhav, SSAC,AC, Pune
12
 Firstly, the P in soil is immobile or slightly mobile around
one cm diameter and therefore, they should be applied in
root zone.
 Secondly, the requirement of P is maximum in the initial
stages. The crop takes up 2/3 of total P when the crop gains
1/3 of total dry matter and hence, the entire quantity should
be applied at one time that is at the time of sowing as a basal
dose.
 Thirdly, water soluble-P is changed to insoluble form as Fe
and Al –PO4 (Phosphate) under acidic and calcium
phosphate in calcareous or high Ca content or in higher pH
soils and hence, there is no danger for the loss due to
leaching and volatilization. The applied P remain as in
available form in less quantity while greater quantity is
changed to insoluble form.
Dr.AB Jadhav, SSAC,AC, Pune
13
Chemistry of P compounds:
 Phosphorus when burns gives P2O5 and with water, it forms HPO3
(Metapohosphoric acid) and H3PO4 (orthophosphoric acid)
 P2O5 + H2O=2 HPO3; HPO3 + H2O = H3PO4.
 These H3PO4 is important in agriculture as it forms three
compounds (salts) by replacing one hydrogen every time.
-H+ -H+
H3PO4 H2PO-
4 HPO-2
4 PO-3
4
Dr.AB Jadhav, SSAC,AC, Pune
14
When H3PO4 combines with calcium, it forms
three salts.
They are
i) Ca(H2PO4
=)2 Monocalcium phosphate
ii) Ca2HPO-
4 Dicalcium phosophate
iii) Ca3 (PO4)-
2 Tricalcium phosophate
Classification of phosphatic fertilizers:
 The phosphatic fertilizers are classified into three
classes depending on the form in which H3PO4
combined with Ca.
Dr.AB Jadhav, SSAC,AC, Pune
1) Water soluble P
containing
 Super phosphate (SSP)
(16 to18% P2O5)
 Double Super
phosphate (DSP)
(32 to 36% P2O5)
 Triple Super
phosphate (TSP)
(46 to 48% P2O5)
 Mono ammonium
phosphate
(20% N and 20% P2O5)
 Diammonium
phosphate
(18% N and 46% P2O5)
3) Citrate and water
insoluble-P
containing
• Rock phosphate
(20 to 40% P2O5)
• Raw bone meal
(20 to 25% P2O5
and 3 to 4% N)
2) Citric acid soluble P
containing
• Basic slags
(14 to 18% P2O5)
• Dicalcium phosphate
(34 to 39% P2O5)
• Rhenania phosphate
(23 to 26% P2O5)
• Steamed bone meal
(22% P2O5)
(Part of P2O5 soluble in
citric acid)
15
Phosphatic fertilizers
Rhenania P: Made by heating ground phosphate rock, alkali carbonate, and silica at a high
temperature (12001400°C).
Dr.AB Jadhav, SSAC,AC, Pune
Dr.AB Jadhav, SSAC,AC, Pune
Dr.AB Jadhav, SSAC,AC, Pune
Dr.AB Jadhav, SSAC,AC, Pune
In the early days P-fertilizers
were manufactured from bones.
P-fertilizers are now
manufactured from rock-
phosphate mineral source found
in igneous, sedimentary and
metamorphic
Minerals bearing P are
apatite (Major), quartz,
silicates, carbonates,
sulphates, sesquioxides, etc.
Two imp. Material required
for P-fertilizer production
are rock phosphate (32%
P2O5) and H2SO4
Commercial rock phosphates
types
1) Fluorapatite [Ca10(PO4)6F2)]
2) Hydroxyapatite [Ca10(PO4)6
(OH2)]
3) Chloroapatite [Ca10(PO4)6 (Cl2)]
Now SSP is being replaced by
DAP as high analysis
fertilizers
Phosphatic Fertilizers
Dr.AB Jadhav, SSAC,AC, Pune
Rock Phosphate
Direct application
Single Super
phosphate
Triple super phosphate
Nitrophosphate
Dicalcium phosphate
Dr.AB Jadhav, SSAC,AC, Pune
Furnace (Thermal)
Process
Apatite is heated to above 14000C in presence of Si and C and
reduced to elemental P in a furnace. It is then oxidized to P2O5 and
dissolved in water to form H3PO3
Heating
Ca10(PO4)6F2)] + 6 SiO2 + 15 C ===== 3 (3CaO.2SiO2) + 1.5 P4 + CaF2 +
15 CO
Apatite 14000C
P4 + 5 O2 ====2 P2O5
P2O5 + 3 H2O ==== 2 H3PO4 (Phosphoric acid)
Phosphoric acid is an important product to produce P
fertilizers
H3PO3 is produced by two processes
Dr.AB Jadhav, SSAC,AC, Pune
Wet Process (Acidulation
route)
Mineral acids like HNO3 or H2SO4 or HCl are reacted with apatite
to produce phosphoric acid. 90.2 % of H3PO4 comes from this
processes.
Cost of production is very less as against furnace processes.
Ca10(PO4)6F2)] + 10 H2SO4 + 20 H2O ==== 6 H3PO4 + 10
CaSO4.2H2O + 2HF
Dr.AB Jadhav, SSAC,AC, Pune
Manufacturing of Superphosphates
In 1842, John Benet Lawes first time produced fertilizer
called “Superphosphate” in England and took a patent in
1843 by treating Coprolit (Fossiized dung) + H2SO4
The name “Superphosphate” applies to fertilizer obtained
by treating finely ground rock phosphate with H2SO4 or
H3PO4
“Superphosphate” contains 16 % P2O5 and referred as normal
single super phosphate (SSP). (11% Sulphur and 21% Ca)
The product made through H3PO4 contains 46 % P2O5 called
as triple super phosphate (TSP)
Dr.AB Jadhav, SSAC,AC, Pune
In India first time SSP
was produced by EID
Parry (India) Ltd. At
Ranipet (Near chennai)
They started with bones +
H2SO4 to produce SSP and
then used rock phosphate
Production tech.simple,
supplied P @ 13% and Ca @
23%
Low analysis fertilizer ,
high cost of transportation,
and application per unit of
the nutrient
Market share is only < 20%
due to low P content. Now a
day DAP is more used.
SSP in India
Dr.AB Jadhav, SSAC,AC, Pune
Finely ground rock phosphate is treated with H2SO4 in the
manufacturing of SSP and TSP
SSP
Ca10(PO4)6F2)] + 7 H2SO4 + 17 H2O ==== 3 Ca (H2PO4)2.H2O) + 7 CaSO4.2H2O
+ 2 HF
Monocalium phosphate
TSP
Ca10(PO4)6F2)] + 14 H3PO4 + 10 H2O ==== 10 Ca (H2PO4)2.H2O) +
2 HF
Dr.AB Jadhav, SSAC,AC, Pune
Specifications of SSP and TSP
Specifications SSP TSP
Moisture content
(maximum)
12 % 12%
Free phosphoric acid
(Maximum)
4% H3PO4
(P2O5)
3 % H3PO4 (as
P2O5 )
Water soluble P
(Minimum)
16 % P2O5 42.5 % P2O5
Dr.AB Jadhav, SSAC,AC, Pune
These fertilizers are produced by
reacting NH3 and H3PO4
Cost of production, transportation and
application per unit nutrient is much
less
Most important
complex fertilizers
are MAP and DAP
In india, DAP was
produced in 1967 by
Gujarat State
Fertilizer
Corporation (GSFC)
MAP is acidic pH is
4.0 and while DAP is
neutral pH 7.0
Grades are 11:52:0 and
18:46:0
Water soluble, good
physical properties
Complex fertilizer- Ammonium Phosphate
(MAP/DAP)
Dr.AB Jadhav, SSAC,AC, Pune
Manufacturing of MAP and DAP
H3PO4 + NH3 ======= NH4H2PO4
Monoammonium phosphate
H3PO4 + 2NH3 ======= (NH4)2HPO4
Diammonium phosphate
Dr.AB Jadhav, SSAC,AC, Pune
P - Transformations in Soil
Predominantly two forms of P in soil
Acid soil Neutral to alkaline soil
Iron-phosphate Ca-phosphate
Al-phosphate
Organic P normally declines sharply
down the soil profile
Content is higher in clayey soil than
coarse textured soils
Poor drainage, High pH and cultivation
practices adversely affects organic P.
Organic P
Inositol phosphate
Comprising 60% of soil
organic P
Nucleic acids
Phospholipid
s
Dr.AB Jadhav, SSAC,AC, Pune
Dr.AB Jadhav, SSAC,AC, Pune
Mineralization
Affected by soil
temperature, moisture,
tillage, OM, etc
Net mineralization of organic P is likely if the organic
residues added to soil have a C/P ratio below 200:1, while net
immobilization of soluble P is likely to occur at the C:P ratio
above 300:1
• Organic P
Microbes
• H2PO4
-
Fe3+,Al3+, Ca2+
• Fe, Al, Ca
Phosphate
Mineralization
Dr.AB Jadhav, SSAC,AC, Pune
Phosphate Adsorption
Phosphate + Surfaces of minerals (Fe and Al oxide and hydroxide minerals,
aluminosilicates clays, calcite)
Phosphate adsorption by minerals of Fe and Al hydroxides
• +
• +
• +
Minerals
of Fe and
Al and
hydroxides
3H2PO
4
+
+
+
• +
• +
• +
Minerals
of Fe and
Al
hydroxide
s
H2PO4
H2PO4
H2PO4
• +
• +
• +
Minerals
of Fe and
Al and
hydroxide
s
3H2PO
4
O
H
O
H
O
H
• +
• +
• +
Minerals
of Fe and
Al and
hydroxid
es
3OH
H2PO4
H2PO4
H2PO4
Dr.AB Jadhav, SSAC,AC, Pune
Phosphate Adsorption on Clay Surfaces
1:1
Aluminosil
icate clays
 Kalonite acquire + ve charges at the brocken edges
in acid
soil
 These + ve charges attracts H2PO4 present in soil
solution
and adsorb them.
 In alakline conditions, positive charges disappear
and - ve
charges appear while at neutral pH no charges exists
1:1 Clays
kaolinite
OH at the broken edges exchange with H2PO4 in the
soil solution and thus H2PO4 ions adsorbed through
the ligand exchange process
2:1
Aluminosil
icate clays
These have a net –ve charge in slightly acidic soils (pH
< 6.5). These – ve charges are neutralized by a part of +
ve charged divalent or polyvalent metallic cations
(Ca2+, Al3+ and Fe3+). The other part of +ve charges of
the cations is neutralized by the negative charges of
Dr.AB Jadhav, SSAC,AC, Pune
i) Fe and Al-oxides and
hydroxides
ii) Clays mineral
iii) pH
iv) Organic
matter
v) Redox state
vii) Role of
microbs
Factors Affecting P Availability
in Soil
Dr.AB Jadhav, SSAC,AC, Pune
i) Fe and Al oxides and hydroxides
Fe and Al oxides present in acid soils have capacity to adsorb large amount
of solution-P rendering it unavailable to plants
The P-fixing capasity is high in soils where amorphous Fe and Al oxides
contents are higher than their cystalline counterpart because of higher
specifi9c surface area.
Thus in highly weathered soils (rich in kaolinite clays with high Fe and Al
oxides);;;;;low P availability
ii) Clay mineral
Black soils /Vertisols will fix more P than do soils with low clay content (Red
and lateritic soils, Alfisols and Ultisols)
Among the clya minerals 1:1 type (Kaolinite) adsorb more P than do 2:1 clays
(montmorillonite).
Cation saturation on clays also affects P availability like
Clay saturated with Ca2+ retain larger amounts of P than those saturated
with Na or monovalent cations.
Dr.AB Jadhav, SSAC,AC, Pune
pH Form
dominat
es
Fixation
At low pH H2PO4
- P is fixed as Fe phosphate (strengite): FeIII PO4.H2O and
Al phosphate (vericite): AlPO4.2H2O
At
moderate
soil acidity
Acidic soil
HPO4
2- &
H2PO4-
At neutral
pH to
slightly
alkaline pH
HPO4
2- Soluble P is converted gradually to dicalcium phosphate
(CaHPO4.2H2O), octacalcium phosphate
[(Ca8H2(PO4)6.H2O], Tricalcium phosphate [Ca(PO4)2] and
hydroyl apatite 3[Ca3(PO4)2] which decreases solubility
abd P availability decreases.
Ca-P > Al-P > Fe-P
iii) pH
Dr.AB Jadhav, SSAC,AC, Pune
iv) Organic matter
OM enhances sorption (a phenomenon of fixation or capture ) of P in soil
and decrease P availability to plants due to associate ion with sesquioxides
and hence possible stabilization of the SOM by the sesquioxides.
The organic matter, notably the humic colloids, competes with P for the
common sorption sites in soil.
The humic and fulvic acid fraction in soil compete strongly with P for P
adsorption sites on geothite (iron oxyhydroxides) and gibbsite (the ultimate
end product of weathering”, and is usually present in high concentrations in
old and weathered soils such as Oxisols and Ultisols. Gibbsite is also found
commonly in young soils, i.e. Inceptisols) at low pH.
This will cause reduced P sorption and enhanced P availability to plants
plus citrate, tartarate and acetate are also effective in this order in reducing
P sorption by soils.
v) Redox state
In submerged soil low redox potential, the available P increases initially
because of reduction of Fe and Mn compounds.
Corresponding ferrous and manganeous phosphates are relatively soluble
compared he higher valent-ferric and manganic phosphates respectively.
Dr.AB Jadhav, SSAC,AC, Pune
vi) Role of microbes
Bacteria, fungi and actinomycets secrete organic acids (lactic, glycolic acids
etc.) and in the solubilization immobilized inorganic phosphates…therby
enhances P availability
Bacteria oxidizing ammonium to nitric acid and sulphur to sulphuric acid also
causes partial and gradual dissolution of phosphate rock and /or the insoluble
calcium phosphates (tricalcium phosphate) thereby enhancing P availability
for plants.
Dr.AB Jadhav, SSAC,AC, Pune
Dr.AB Jadhav, SSAC,AC, Pune
Dr.AB Jadhav, SSAC,AC, Pune
Thank You

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Soils 502 lecture no 18 22 phosphorus

  • 1. Dr.AB Jadhav, SSAC,AC, Pune Phosphatic Fertilizers Classification Production processes of different fertilizers Behavior and management of P fertilizers under field conditions Soil fertilizer Phosphorus-forms of soil P, Solubilization Immobilization Mineralization Factors affecting the P availability in soil Dr.AB Jadhav, SSAC, AC, Pune
  • 2. Dr.AB Jadhav, SSAC,AC, Pune 1. INTRODUCTION  The phosphorus is the second most abundant macronutrient in plants after nitrogen.  In plants , the concentration of phosphorus ranges from 0.1 to 0.5 %  Globally 5.7 Billion ha of cultivated land is deficient in Phosphorus for achieving optimum crop production due to low diffusion and high fixation rate. Phosphorus is one of the major plant nutrients and is directly or indirectly affects plant physiological processes. 2
  • 3. Dr.AB Jadhav, SSAC,AC, Pune 3  It has a significant role in sustaining and building up soil fertility, particularly under intensive system of agriculture.  It is key component of energy metabolism and biosynthesis of nucleic acid.  Also it plays vital role in photosynthesis in plants and energy transformation in all forms of life
  • 4. Dr.AB Jadhav, SSAC,AC, Pune 4  The total P content is generally highest in soils developed from granite and gneiss followed by shales.  Phosphorus is taken up by plant in the form of H2PO4, HPO4 through diffusion .
  • 5. Dr.AB Jadhav, SSAC,AC, Pune 5 2 . FORMS OF SOIL P Soil P exist in various chemical forms including inorganic P (Pi) and organic P (Po) I. Inorganic P (Pi) :  Inorganic phosphorus consist two forms : a. Ionic: H2PO4 , HPO4 b. Combine form : Apatite (Ca5(PO4)3(F,Cl,OH))
  • 6. Dr.AB Jadhav, SSAC,AC, Pune 6  Primary P minerals including apetite , strengite ( FePO4 · 2H2O) , and variscite (AlPO4•2H2O) are very stable, and the release of available P from these minerals by weathering is generally too slow to meet the crop demand. Variscite Strengite Through direct application of phosphate rocks (i.e. Apetite ) has proved relatively efficient for crop growth
  • 7. Dr.AB Jadhav, SSAC,AC, Pune 7  Secondary P minerals including Calcium (Ca), Iron (Fe) ,and aluminium (Al) phosphates vary in their dissolution rates, depending on size of mineral particles . ( Reference : Plant Physiol. 2011 Jul; 156(3): 997–1005 Pierzynski et al., 2005; Oelkers and Valsami-Jones, 2008 II. Organic P (Po) :  Po generally accounts for 25 to 80 % of total P in soils.  Organic P exist in Stabilized forms as inositol phosphate(C6H12O6)
  • 8. Dr.AB Jadhav, SSAC,AC, Pune 8 Inositol  The Po can be released through mineralization processes mediated by soil organisms and plant roots in association with phosphatase secretion. Reference : (Plant Physiol. 2011 Jul; 156(3): 997–1005.Turner et al., 2007).
  • 9. Dr.AB Jadhav, SSAC,AC, Pune 9  Role of Phosphorus  Energy Storage and transfer (ATP)  Protein biosynthesis  Stimulate formation and growth of roots.  Necessary for proper photosynthesis.  Improves germination.  Increases biological activity of soil.
  • 11. Dr.AB Jadhav, SSAC,AC, Pune  The phosphorus (P) nutrient of all phosphatic fertilizers is expressed as P2O5.  In soil, P is present as  (i) Organic P Inositol phosphate/Soil flora and fauna  (ii) Inorganic P. H2PO- 4 ; HPO-2 4 ; and PO-3 4 ;  Out of which, H2PO4 and HPO4 ions are available to plant. In soil, water in is changed to HPO-2 4 and  PO-3 4 ions with increase in pH. -H+ -H+ H2PO- 4 HPO-2 4 PO-3 4 11
  • 12. Dr.AB Jadhav, SSAC,AC, Pune 12  Firstly, the P in soil is immobile or slightly mobile around one cm diameter and therefore, they should be applied in root zone.  Secondly, the requirement of P is maximum in the initial stages. The crop takes up 2/3 of total P when the crop gains 1/3 of total dry matter and hence, the entire quantity should be applied at one time that is at the time of sowing as a basal dose.  Thirdly, water soluble-P is changed to insoluble form as Fe and Al –PO4 (Phosphate) under acidic and calcium phosphate in calcareous or high Ca content or in higher pH soils and hence, there is no danger for the loss due to leaching and volatilization. The applied P remain as in available form in less quantity while greater quantity is changed to insoluble form.
  • 13. Dr.AB Jadhav, SSAC,AC, Pune 13 Chemistry of P compounds:  Phosphorus when burns gives P2O5 and with water, it forms HPO3 (Metapohosphoric acid) and H3PO4 (orthophosphoric acid)  P2O5 + H2O=2 HPO3; HPO3 + H2O = H3PO4.  These H3PO4 is important in agriculture as it forms three compounds (salts) by replacing one hydrogen every time. -H+ -H+ H3PO4 H2PO- 4 HPO-2 4 PO-3 4
  • 14. Dr.AB Jadhav, SSAC,AC, Pune 14 When H3PO4 combines with calcium, it forms three salts. They are i) Ca(H2PO4 =)2 Monocalcium phosphate ii) Ca2HPO- 4 Dicalcium phosophate iii) Ca3 (PO4)- 2 Tricalcium phosophate Classification of phosphatic fertilizers:  The phosphatic fertilizers are classified into three classes depending on the form in which H3PO4 combined with Ca.
  • 15. Dr.AB Jadhav, SSAC,AC, Pune 1) Water soluble P containing  Super phosphate (SSP) (16 to18% P2O5)  Double Super phosphate (DSP) (32 to 36% P2O5)  Triple Super phosphate (TSP) (46 to 48% P2O5)  Mono ammonium phosphate (20% N and 20% P2O5)  Diammonium phosphate (18% N and 46% P2O5) 3) Citrate and water insoluble-P containing • Rock phosphate (20 to 40% P2O5) • Raw bone meal (20 to 25% P2O5 and 3 to 4% N) 2) Citric acid soluble P containing • Basic slags (14 to 18% P2O5) • Dicalcium phosphate (34 to 39% P2O5) • Rhenania phosphate (23 to 26% P2O5) • Steamed bone meal (22% P2O5) (Part of P2O5 soluble in citric acid) 15 Phosphatic fertilizers Rhenania P: Made by heating ground phosphate rock, alkali carbonate, and silica at a high temperature (12001400°C).
  • 19. Dr.AB Jadhav, SSAC,AC, Pune In the early days P-fertilizers were manufactured from bones. P-fertilizers are now manufactured from rock- phosphate mineral source found in igneous, sedimentary and metamorphic Minerals bearing P are apatite (Major), quartz, silicates, carbonates, sulphates, sesquioxides, etc. Two imp. Material required for P-fertilizer production are rock phosphate (32% P2O5) and H2SO4 Commercial rock phosphates types 1) Fluorapatite [Ca10(PO4)6F2)] 2) Hydroxyapatite [Ca10(PO4)6 (OH2)] 3) Chloroapatite [Ca10(PO4)6 (Cl2)] Now SSP is being replaced by DAP as high analysis fertilizers Phosphatic Fertilizers
  • 20. Dr.AB Jadhav, SSAC,AC, Pune Rock Phosphate Direct application Single Super phosphate Triple super phosphate Nitrophosphate Dicalcium phosphate
  • 21. Dr.AB Jadhav, SSAC,AC, Pune Furnace (Thermal) Process Apatite is heated to above 14000C in presence of Si and C and reduced to elemental P in a furnace. It is then oxidized to P2O5 and dissolved in water to form H3PO3 Heating Ca10(PO4)6F2)] + 6 SiO2 + 15 C ===== 3 (3CaO.2SiO2) + 1.5 P4 + CaF2 + 15 CO Apatite 14000C P4 + 5 O2 ====2 P2O5 P2O5 + 3 H2O ==== 2 H3PO4 (Phosphoric acid) Phosphoric acid is an important product to produce P fertilizers H3PO3 is produced by two processes
  • 22. Dr.AB Jadhav, SSAC,AC, Pune Wet Process (Acidulation route) Mineral acids like HNO3 or H2SO4 or HCl are reacted with apatite to produce phosphoric acid. 90.2 % of H3PO4 comes from this processes. Cost of production is very less as against furnace processes. Ca10(PO4)6F2)] + 10 H2SO4 + 20 H2O ==== 6 H3PO4 + 10 CaSO4.2H2O + 2HF
  • 23. Dr.AB Jadhav, SSAC,AC, Pune Manufacturing of Superphosphates In 1842, John Benet Lawes first time produced fertilizer called “Superphosphate” in England and took a patent in 1843 by treating Coprolit (Fossiized dung) + H2SO4 The name “Superphosphate” applies to fertilizer obtained by treating finely ground rock phosphate with H2SO4 or H3PO4 “Superphosphate” contains 16 % P2O5 and referred as normal single super phosphate (SSP). (11% Sulphur and 21% Ca) The product made through H3PO4 contains 46 % P2O5 called as triple super phosphate (TSP)
  • 24. Dr.AB Jadhav, SSAC,AC, Pune In India first time SSP was produced by EID Parry (India) Ltd. At Ranipet (Near chennai) They started with bones + H2SO4 to produce SSP and then used rock phosphate Production tech.simple, supplied P @ 13% and Ca @ 23% Low analysis fertilizer , high cost of transportation, and application per unit of the nutrient Market share is only < 20% due to low P content. Now a day DAP is more used. SSP in India
  • 25. Dr.AB Jadhav, SSAC,AC, Pune Finely ground rock phosphate is treated with H2SO4 in the manufacturing of SSP and TSP SSP Ca10(PO4)6F2)] + 7 H2SO4 + 17 H2O ==== 3 Ca (H2PO4)2.H2O) + 7 CaSO4.2H2O + 2 HF Monocalium phosphate TSP Ca10(PO4)6F2)] + 14 H3PO4 + 10 H2O ==== 10 Ca (H2PO4)2.H2O) + 2 HF
  • 26. Dr.AB Jadhav, SSAC,AC, Pune Specifications of SSP and TSP Specifications SSP TSP Moisture content (maximum) 12 % 12% Free phosphoric acid (Maximum) 4% H3PO4 (P2O5) 3 % H3PO4 (as P2O5 ) Water soluble P (Minimum) 16 % P2O5 42.5 % P2O5
  • 27. Dr.AB Jadhav, SSAC,AC, Pune These fertilizers are produced by reacting NH3 and H3PO4 Cost of production, transportation and application per unit nutrient is much less Most important complex fertilizers are MAP and DAP In india, DAP was produced in 1967 by Gujarat State Fertilizer Corporation (GSFC) MAP is acidic pH is 4.0 and while DAP is neutral pH 7.0 Grades are 11:52:0 and 18:46:0 Water soluble, good physical properties Complex fertilizer- Ammonium Phosphate (MAP/DAP)
  • 28. Dr.AB Jadhav, SSAC,AC, Pune Manufacturing of MAP and DAP H3PO4 + NH3 ======= NH4H2PO4 Monoammonium phosphate H3PO4 + 2NH3 ======= (NH4)2HPO4 Diammonium phosphate
  • 29. Dr.AB Jadhav, SSAC,AC, Pune P - Transformations in Soil Predominantly two forms of P in soil Acid soil Neutral to alkaline soil Iron-phosphate Ca-phosphate Al-phosphate Organic P normally declines sharply down the soil profile Content is higher in clayey soil than coarse textured soils Poor drainage, High pH and cultivation practices adversely affects organic P. Organic P Inositol phosphate Comprising 60% of soil organic P Nucleic acids Phospholipid s
  • 31. Dr.AB Jadhav, SSAC,AC, Pune Mineralization Affected by soil temperature, moisture, tillage, OM, etc Net mineralization of organic P is likely if the organic residues added to soil have a C/P ratio below 200:1, while net immobilization of soluble P is likely to occur at the C:P ratio above 300:1 • Organic P Microbes • H2PO4 - Fe3+,Al3+, Ca2+ • Fe, Al, Ca Phosphate Mineralization
  • 32. Dr.AB Jadhav, SSAC,AC, Pune Phosphate Adsorption Phosphate + Surfaces of minerals (Fe and Al oxide and hydroxide minerals, aluminosilicates clays, calcite) Phosphate adsorption by minerals of Fe and Al hydroxides • + • + • + Minerals of Fe and Al and hydroxides 3H2PO 4 + + + • + • + • + Minerals of Fe and Al hydroxide s H2PO4 H2PO4 H2PO4 • + • + • + Minerals of Fe and Al and hydroxide s 3H2PO 4 O H O H O H • + • + • + Minerals of Fe and Al and hydroxid es 3OH H2PO4 H2PO4 H2PO4
  • 33. Dr.AB Jadhav, SSAC,AC, Pune Phosphate Adsorption on Clay Surfaces 1:1 Aluminosil icate clays  Kalonite acquire + ve charges at the brocken edges in acid soil  These + ve charges attracts H2PO4 present in soil solution and adsorb them.  In alakline conditions, positive charges disappear and - ve charges appear while at neutral pH no charges exists 1:1 Clays kaolinite OH at the broken edges exchange with H2PO4 in the soil solution and thus H2PO4 ions adsorbed through the ligand exchange process 2:1 Aluminosil icate clays These have a net –ve charge in slightly acidic soils (pH < 6.5). These – ve charges are neutralized by a part of + ve charged divalent or polyvalent metallic cations (Ca2+, Al3+ and Fe3+). The other part of +ve charges of the cations is neutralized by the negative charges of
  • 34. Dr.AB Jadhav, SSAC,AC, Pune i) Fe and Al-oxides and hydroxides ii) Clays mineral iii) pH iv) Organic matter v) Redox state vii) Role of microbs Factors Affecting P Availability in Soil
  • 35. Dr.AB Jadhav, SSAC,AC, Pune i) Fe and Al oxides and hydroxides Fe and Al oxides present in acid soils have capacity to adsorb large amount of solution-P rendering it unavailable to plants The P-fixing capasity is high in soils where amorphous Fe and Al oxides contents are higher than their cystalline counterpart because of higher specifi9c surface area. Thus in highly weathered soils (rich in kaolinite clays with high Fe and Al oxides);;;;;low P availability ii) Clay mineral Black soils /Vertisols will fix more P than do soils with low clay content (Red and lateritic soils, Alfisols and Ultisols) Among the clya minerals 1:1 type (Kaolinite) adsorb more P than do 2:1 clays (montmorillonite). Cation saturation on clays also affects P availability like Clay saturated with Ca2+ retain larger amounts of P than those saturated with Na or monovalent cations.
  • 36. Dr.AB Jadhav, SSAC,AC, Pune pH Form dominat es Fixation At low pH H2PO4 - P is fixed as Fe phosphate (strengite): FeIII PO4.H2O and Al phosphate (vericite): AlPO4.2H2O At moderate soil acidity Acidic soil HPO4 2- & H2PO4- At neutral pH to slightly alkaline pH HPO4 2- Soluble P is converted gradually to dicalcium phosphate (CaHPO4.2H2O), octacalcium phosphate [(Ca8H2(PO4)6.H2O], Tricalcium phosphate [Ca(PO4)2] and hydroyl apatite 3[Ca3(PO4)2] which decreases solubility abd P availability decreases. Ca-P > Al-P > Fe-P iii) pH
  • 37. Dr.AB Jadhav, SSAC,AC, Pune iv) Organic matter OM enhances sorption (a phenomenon of fixation or capture ) of P in soil and decrease P availability to plants due to associate ion with sesquioxides and hence possible stabilization of the SOM by the sesquioxides. The organic matter, notably the humic colloids, competes with P for the common sorption sites in soil. The humic and fulvic acid fraction in soil compete strongly with P for P adsorption sites on geothite (iron oxyhydroxides) and gibbsite (the ultimate end product of weathering”, and is usually present in high concentrations in old and weathered soils such as Oxisols and Ultisols. Gibbsite is also found commonly in young soils, i.e. Inceptisols) at low pH. This will cause reduced P sorption and enhanced P availability to plants plus citrate, tartarate and acetate are also effective in this order in reducing P sorption by soils. v) Redox state In submerged soil low redox potential, the available P increases initially because of reduction of Fe and Mn compounds. Corresponding ferrous and manganeous phosphates are relatively soluble compared he higher valent-ferric and manganic phosphates respectively.
  • 38. Dr.AB Jadhav, SSAC,AC, Pune vi) Role of microbes Bacteria, fungi and actinomycets secrete organic acids (lactic, glycolic acids etc.) and in the solubilization immobilized inorganic phosphates…therby enhances P availability Bacteria oxidizing ammonium to nitric acid and sulphur to sulphuric acid also causes partial and gradual dissolution of phosphate rock and /or the insoluble calcium phosphates (tricalcium phosphate) thereby enhancing P availability for plants.
  • 41. Dr.AB Jadhav, SSAC,AC, Pune Thank You