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IJSRD - International Journal for Scientific Research & Development| Vol. 1, Issue 8, 2013 | ISSN (online): 2321-0613
All rights reserved by www.ijsrd.com 1604
Sodium Alginate composite film preparation with Nano clay and
enhancing its properties
M. Divyabharathi1
1
B. E. Student
1
Printing Technology
1
Anna University
Abstract—Use of natural polymers from renewable
resources has been increasing in recent years due to their
excellent performance over existing petro-polymers which
are non-environmental friendly. Films prepared from natural
polymers such as polysaccharides, proteins, lipids etc., have
wide application over packaging sector. Sodium alginate is
the sodium salt of alginic acid, which a polyuronide is made
up of a sequence of two hexuronic acids: beta-D mannuronic
acid and alpha-L guluronic acid. Films obtained from
Sodium Alginate hydrocollidal compounds are bio-
degradable and bio-compatible with better gel forming and
film forming capabilities. The objective of this follow up is
to enhance the physical properties of sodium alginate film,
prepared with various compositions of CaCl2 and Nanoclay
compounds using casting method.
Key words: Calcium chloride, K 10 Nano clay, “Sodium
Alginate” chemical formula=NaC6H7O6
I. INTRODUCTION
Alginate naturally occurs in seaweed in the form of calcium,
magnesium and sodium salts. Alginates are polysaccharides
with building blocks comprised of two urinate sugars, the
salts of mannuronic and gluronic acid. During extraction of
alginates, the uronic acids are converted into the salts forms
mannuronate and guluronate through neutralization process.
The proportion and distribution of these blocks will decide
the property of alginate and the composition varies
according to seaweed species and structure.
Fig. 1: Structure of Alginate
Sodium alginate has two primary functions namely it
thickens a solution to increase viscosity and it binds tightly
to various compounds such as calcium for gel forming and
film forming applications. It also functions as stabilizer and
emulsifier.
II. MATERIALS AND METHODS
Materials:A.
Food grade sodium alginate act as main compound for film
preparation was purchased from Balaji Chemicals (Chennai)
it can be obtained white to yellowish brown filamentous,
grainy, granular or powdered forms. K 10 Nano clay was
supplied from lab. In order to improve the mechanical
properties glycerol was used which acts as a plasticizer. In
addition calcium chloride (CaCl2) was used during film
preparation.
Film preparation:B.
Five types of films were prepared from sodium alginate with
various compositions of compounds. The films are named
as:
 Sodium alginate film
 Sodium alginate enhanced dip film
 Sodium alginate enhanced film
 Sodium alginate and nanoclay film
 Sodium alginate and nanoclay enhanced film
Step. 1 :
Initial step in film preparation common to all the
types was film solution preparation. In this process two
types of solutions are prepared, namely:
 Sodium alginate solution: In order to prepare solution 4
g of sodium alginate powder was added in a beaker
containing 200 ml of distilled water along with 2 ml of
glycerol and stirred at ---- rpm for 30 minutes with the
help of magnetic stirrer for complete dispersion of
sodium alginate in water and to increase viscosity. In
case of any impurities or agglomerates the solution was
filtered.
 CaCl2 solution: 1.5 g of Calcium chloride was allowed
to disperse in 100 ml of distilled water, the resultant
solution obtained was known as CaCl2 solution.
Step. 2 :
 Sodium alginate film: to Sodium alginate solution,
mixed thoroughly and taken for casting process.
 Sodium alginate enhanced dip film: sodium alginate
film was dipped in Calcium chloride solution for 30
seconds and allowed for open air drying.
 Sodium alginate enhanced film: 1.5 g of Calcium
chloride was directly added to sodium alginate solution
to obtain film forming solution.
 Sodium alginate and nanoclay film: 4 g of nanoclay
was mixed in magnetic stirrer with sodium alginate
solution to get film forming solution.
Sodium alginate and nanoclay enhanced film 4 g of
nanoclay and 1.5 g of calcium chloride was mixed in
magnetic stirrer with sodium alginate solution to get film
forming solution.
Step. 3 :
Films were made from film forming solutions by
casting technique.
In this process, 80 ml of film forming solution is
poured over a wax coated petridish or forming dish of 10 cm
diameter and allowed to dry for 48 hours in room
temperature. Excess water was permitted to evaporate and
Sodium Alginate composite film preparation with Nano clay and enhancing its properties
(IJSRD/Vol. 1/Issue 8/2013/0019)
All rights reserved by www.ijsrd.com 1605
finally the resultant film can be peeled off from the forming
dish.
Film ThicknessC.
Film thickness was measured with micrometer. Thickness
value is identified with three samples at five distinct points.
The average value was set as the final thickness film in
terms of millimeter.
TestingD.
1) Tensile strength and percentage elongation at break:
The tensile strength of a film expressed as the greatest
longitudinal stress or tensile force it can bear without
tearing apart. Tensile strength can be used as a potential
indicator of resistance to breaking during various
applications.
Tensile strength and percentage elongation at break
for films samples were measured with the help of Universal
Testing Machine. Films were made in to necessary
dimensions. Tensile force was applied and the samples were
allowed to elongate. Cross head extension was varied
constantly with the range of 0.04 N with respect to tensile
force applied in load cells in terms of Newton. Various
parameters such as yield force, percentage elongation at
yield, tensile force, and force at break can be determined.
Film
Thickn
ess
(mm)
Width
(mm)
Yield
force
(N)
Elonga
tion at
yield
(%)
Tensile
(MPa)
Max
Force
(N)
Elongation
at Max
(%)
Elongation
%
Force
at
Break
(N)
Sodium
alginate
film
0.1900 25 1.484 14.24 0.819 3.892 31.92 38.60 3.476
Sodium
alginate
enhance
d dip
film
0.1000 20 3.656 124.0 1.828 3.656 124.0 124.8 2.356
Sodium
alginate
enhance
d film
0.5000 25 2.368 43.84 0.2192 2.740 55.6 58.4 2.544
Sodium
alginate
and
nanoclay
film
0.3000 20 3.108 36.48 0.518 3.108 36.48 38.80 2.400
Sodium
alginate
and
nanoclay
enhance
d film
0.2000 25 0.070 1.594 0.1366 0.683 27.63 28.38 0.240
Table. 1: Comparison of Film thickness for Elongation and
Tensile Break
(Note: The following graphs represent change in elongation (mm) at Y-axis
due to applied force (N) - X-axis.)
Fig. 2: Sodium alginate film
(Note: The following graphs represent change in elongation (mm) at Y-axis
due to applied force (N) - X-axis.)
Fig. 3: Sodium alginate enhanced dip film
(Note: The following graphs represent change in elongation (mm) at Y-axis
due to applied force (N) - X-axis.)
Fig. 4: Sodium alginate enhanced film
(Note: The following graphs represent change in elongation (mm) at Y-axis
due to applied force (N) - X-axis.)
Fig. 5: Sodium alginate and nanoclay film
(Note: The following graphs represent change in elongation (mm) at Y-axis
due to applied force (N) - X-axis.)
Fig. 6: Sodium alginate and nanoclay enhanced film
0
1
2
3
4
5
0 5 10 15 20 25
0
0.5
1
1.5
2
2.5
3
3.5
4
0 10 20 30 40
0
0.5
1
1.5
2
2.5
3
0 10 20 30 40
0
0.5
1
1.5
2
2.5
3
3.5
0 10 20 30 40 50
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0 5 10 15 20 25
Sodium Alginate composite film preparation with Nano clay and enhancing its properties
(IJSRD/Vol. 1/Issue 8/2013/0019)
All rights reserved by www.ijsrd.com 1606
2) Scanning electron microscopy (SEM)
The microstructure of sodium alginate and nanoclay
composite film was tested with scanning electron
microscopy. Dried samples (5 to 3 mm) were mounted on
specimen stubs to identify surface structure, binding nature
and particle size.
Fig. 7(a)
Fig. 7(b)
Fig. 7(c)
Fig. 7(d)
Fig. 7(e)
Fig. 7(f)
Sodium Alginate composite film preparation with Nano clay and enhancing its properties
(IJSRD/Vol. 1/Issue 8/2013/0019)
All rights reserved by www.ijsrd.com 1607
Fig. 7(g)
Fig. 7(h)
Fig. 7(i)
Fig. 7(j)
Fig. 7(k)
Fig. 7(l)
Fig. 7 (a) – ( l): Scanning electron microscopy of specimen
Sodium Alginate composite film preparation with Nano clay and enhancing its properties
(IJSRD/Vol. 1/Issue 8/2013/0019)
All rights reserved by www.ijsrd.com 1608
III. RESULTS AND DISCUSSIONS
Tensile strength and percentage elongation at breakA.
When thickness of sodium alginate nanoclay film was
increased by 63% of sodium alginate film, percentage
elongation varies nearly 40%. Addition of Calcium chloride
increases mechanical property of sodium alginate films.
Scanning electron microscopy (SEM)B.
SEM images indicate that the high degree of dispersion of
clay in the polymeric matrix of sodium alginate.
IV. CONCLUSION
Enhancing sodium alginate films with calcium chloride
increases water resistance capability. This special property
concludes that sodium alginate enhanced films can be used
as an application for water resistance packaging. Nanoclay
act as excellent filler for sodium alginate matrix, it leads to
increase in barrier property for the film.
REFERENCES
[1] Alicia Hambleton a, Fre´de´ ric Debeaufort a,b,*, Aline
Bonnotte c, Andre´e Voilley a –Influence of alginate
emulsion-based films structure on its barrier properties
and on the protection of microencapsulated aroma
compound
[2] Jong-Whan Rhim* - Physical and mechanical properties
of water resistant sodium alginate films Sergio
Benavides a, R. Villalobos-Carvajal b,⇑, J.E. Reyes b -
Physical, mechanical and antibacterial properties of
alginate film: Effect of the crosslinking degree and
oregano essential oil concentration
[3] Mehdi Alboofetileh a, Masoud Rezaei a,⇑, Hedayat
Hosseini b, Mehdi Abdollahi a - Effect of
montmorillonite clay and biopolymer concentration on
the physical and mechanical properties of alginate
nanocomposite films
[4] Mushollaeni W. - The physicochemical characteristics
of sodium alginate from Indonesian brown seaweeds
Rhim, J. W. (1998). Modification of soy protein film by
formaldehyde. Korean Journal of Food Science and
Technology, 30, 372–378.
[5] Rhim, J. W. (2002). Effect of temperature on water
vapor permeability of soy protein isolates films. Food
Science and Biotechnology, 11, 511–514.
[6] Rhim, J. W, Gennady’s, A., Weller, C. L, Cezeirat, C.,
& Hanna, M.A. (1998). Soy protein isolate-dialdehyde
starch films. Industrial Crops and Products, 8, 195–203.

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Sodium Alginate composite film preparation with Nano clay and enhancing its properties

  • 1. IJSRD - International Journal for Scientific Research & Development| Vol. 1, Issue 8, 2013 | ISSN (online): 2321-0613 All rights reserved by www.ijsrd.com 1604 Sodium Alginate composite film preparation with Nano clay and enhancing its properties M. Divyabharathi1 1 B. E. Student 1 Printing Technology 1 Anna University Abstract—Use of natural polymers from renewable resources has been increasing in recent years due to their excellent performance over existing petro-polymers which are non-environmental friendly. Films prepared from natural polymers such as polysaccharides, proteins, lipids etc., have wide application over packaging sector. Sodium alginate is the sodium salt of alginic acid, which a polyuronide is made up of a sequence of two hexuronic acids: beta-D mannuronic acid and alpha-L guluronic acid. Films obtained from Sodium Alginate hydrocollidal compounds are bio- degradable and bio-compatible with better gel forming and film forming capabilities. The objective of this follow up is to enhance the physical properties of sodium alginate film, prepared with various compositions of CaCl2 and Nanoclay compounds using casting method. Key words: Calcium chloride, K 10 Nano clay, “Sodium Alginate” chemical formula=NaC6H7O6 I. INTRODUCTION Alginate naturally occurs in seaweed in the form of calcium, magnesium and sodium salts. Alginates are polysaccharides with building blocks comprised of two urinate sugars, the salts of mannuronic and gluronic acid. During extraction of alginates, the uronic acids are converted into the salts forms mannuronate and guluronate through neutralization process. The proportion and distribution of these blocks will decide the property of alginate and the composition varies according to seaweed species and structure. Fig. 1: Structure of Alginate Sodium alginate has two primary functions namely it thickens a solution to increase viscosity and it binds tightly to various compounds such as calcium for gel forming and film forming applications. It also functions as stabilizer and emulsifier. II. MATERIALS AND METHODS Materials:A. Food grade sodium alginate act as main compound for film preparation was purchased from Balaji Chemicals (Chennai) it can be obtained white to yellowish brown filamentous, grainy, granular or powdered forms. K 10 Nano clay was supplied from lab. In order to improve the mechanical properties glycerol was used which acts as a plasticizer. In addition calcium chloride (CaCl2) was used during film preparation. Film preparation:B. Five types of films were prepared from sodium alginate with various compositions of compounds. The films are named as:  Sodium alginate film  Sodium alginate enhanced dip film  Sodium alginate enhanced film  Sodium alginate and nanoclay film  Sodium alginate and nanoclay enhanced film Step. 1 : Initial step in film preparation common to all the types was film solution preparation. In this process two types of solutions are prepared, namely:  Sodium alginate solution: In order to prepare solution 4 g of sodium alginate powder was added in a beaker containing 200 ml of distilled water along with 2 ml of glycerol and stirred at ---- rpm for 30 minutes with the help of magnetic stirrer for complete dispersion of sodium alginate in water and to increase viscosity. In case of any impurities or agglomerates the solution was filtered.  CaCl2 solution: 1.5 g of Calcium chloride was allowed to disperse in 100 ml of distilled water, the resultant solution obtained was known as CaCl2 solution. Step. 2 :  Sodium alginate film: to Sodium alginate solution, mixed thoroughly and taken for casting process.  Sodium alginate enhanced dip film: sodium alginate film was dipped in Calcium chloride solution for 30 seconds and allowed for open air drying.  Sodium alginate enhanced film: 1.5 g of Calcium chloride was directly added to sodium alginate solution to obtain film forming solution.  Sodium alginate and nanoclay film: 4 g of nanoclay was mixed in magnetic stirrer with sodium alginate solution to get film forming solution. Sodium alginate and nanoclay enhanced film 4 g of nanoclay and 1.5 g of calcium chloride was mixed in magnetic stirrer with sodium alginate solution to get film forming solution. Step. 3 : Films were made from film forming solutions by casting technique. In this process, 80 ml of film forming solution is poured over a wax coated petridish or forming dish of 10 cm diameter and allowed to dry for 48 hours in room temperature. Excess water was permitted to evaporate and
  • 2. Sodium Alginate composite film preparation with Nano clay and enhancing its properties (IJSRD/Vol. 1/Issue 8/2013/0019) All rights reserved by www.ijsrd.com 1605 finally the resultant film can be peeled off from the forming dish. Film ThicknessC. Film thickness was measured with micrometer. Thickness value is identified with three samples at five distinct points. The average value was set as the final thickness film in terms of millimeter. TestingD. 1) Tensile strength and percentage elongation at break: The tensile strength of a film expressed as the greatest longitudinal stress or tensile force it can bear without tearing apart. Tensile strength can be used as a potential indicator of resistance to breaking during various applications. Tensile strength and percentage elongation at break for films samples were measured with the help of Universal Testing Machine. Films were made in to necessary dimensions. Tensile force was applied and the samples were allowed to elongate. Cross head extension was varied constantly with the range of 0.04 N with respect to tensile force applied in load cells in terms of Newton. Various parameters such as yield force, percentage elongation at yield, tensile force, and force at break can be determined. Film Thickn ess (mm) Width (mm) Yield force (N) Elonga tion at yield (%) Tensile (MPa) Max Force (N) Elongation at Max (%) Elongation % Force at Break (N) Sodium alginate film 0.1900 25 1.484 14.24 0.819 3.892 31.92 38.60 3.476 Sodium alginate enhance d dip film 0.1000 20 3.656 124.0 1.828 3.656 124.0 124.8 2.356 Sodium alginate enhance d film 0.5000 25 2.368 43.84 0.2192 2.740 55.6 58.4 2.544 Sodium alginate and nanoclay film 0.3000 20 3.108 36.48 0.518 3.108 36.48 38.80 2.400 Sodium alginate and nanoclay enhance d film 0.2000 25 0.070 1.594 0.1366 0.683 27.63 28.38 0.240 Table. 1: Comparison of Film thickness for Elongation and Tensile Break (Note: The following graphs represent change in elongation (mm) at Y-axis due to applied force (N) - X-axis.) Fig. 2: Sodium alginate film (Note: The following graphs represent change in elongation (mm) at Y-axis due to applied force (N) - X-axis.) Fig. 3: Sodium alginate enhanced dip film (Note: The following graphs represent change in elongation (mm) at Y-axis due to applied force (N) - X-axis.) Fig. 4: Sodium alginate enhanced film (Note: The following graphs represent change in elongation (mm) at Y-axis due to applied force (N) - X-axis.) Fig. 5: Sodium alginate and nanoclay film (Note: The following graphs represent change in elongation (mm) at Y-axis due to applied force (N) - X-axis.) Fig. 6: Sodium alginate and nanoclay enhanced film 0 1 2 3 4 5 0 5 10 15 20 25 0 0.5 1 1.5 2 2.5 3 3.5 4 0 10 20 30 40 0 0.5 1 1.5 2 2.5 3 0 10 20 30 40 0 0.5 1 1.5 2 2.5 3 3.5 0 10 20 30 40 50 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0 5 10 15 20 25
  • 3. Sodium Alginate composite film preparation with Nano clay and enhancing its properties (IJSRD/Vol. 1/Issue 8/2013/0019) All rights reserved by www.ijsrd.com 1606 2) Scanning electron microscopy (SEM) The microstructure of sodium alginate and nanoclay composite film was tested with scanning electron microscopy. Dried samples (5 to 3 mm) were mounted on specimen stubs to identify surface structure, binding nature and particle size. Fig. 7(a) Fig. 7(b) Fig. 7(c) Fig. 7(d) Fig. 7(e) Fig. 7(f)
  • 4. Sodium Alginate composite film preparation with Nano clay and enhancing its properties (IJSRD/Vol. 1/Issue 8/2013/0019) All rights reserved by www.ijsrd.com 1607 Fig. 7(g) Fig. 7(h) Fig. 7(i) Fig. 7(j) Fig. 7(k) Fig. 7(l) Fig. 7 (a) – ( l): Scanning electron microscopy of specimen
  • 5. Sodium Alginate composite film preparation with Nano clay and enhancing its properties (IJSRD/Vol. 1/Issue 8/2013/0019) All rights reserved by www.ijsrd.com 1608 III. RESULTS AND DISCUSSIONS Tensile strength and percentage elongation at breakA. When thickness of sodium alginate nanoclay film was increased by 63% of sodium alginate film, percentage elongation varies nearly 40%. Addition of Calcium chloride increases mechanical property of sodium alginate films. Scanning electron microscopy (SEM)B. SEM images indicate that the high degree of dispersion of clay in the polymeric matrix of sodium alginate. IV. CONCLUSION Enhancing sodium alginate films with calcium chloride increases water resistance capability. This special property concludes that sodium alginate enhanced films can be used as an application for water resistance packaging. Nanoclay act as excellent filler for sodium alginate matrix, it leads to increase in barrier property for the film. REFERENCES [1] Alicia Hambleton a, Fre´de´ ric Debeaufort a,b,*, Aline Bonnotte c, Andre´e Voilley a –Influence of alginate emulsion-based films structure on its barrier properties and on the protection of microencapsulated aroma compound [2] Jong-Whan Rhim* - Physical and mechanical properties of water resistant sodium alginate films Sergio Benavides a, R. Villalobos-Carvajal b,⇑, J.E. Reyes b - Physical, mechanical and antibacterial properties of alginate film: Effect of the crosslinking degree and oregano essential oil concentration [3] Mehdi Alboofetileh a, Masoud Rezaei a,⇑, Hedayat Hosseini b, Mehdi Abdollahi a - Effect of montmorillonite clay and biopolymer concentration on the physical and mechanical properties of alginate nanocomposite films [4] Mushollaeni W. - The physicochemical characteristics of sodium alginate from Indonesian brown seaweeds Rhim, J. W. (1998). Modification of soy protein film by formaldehyde. Korean Journal of Food Science and Technology, 30, 372–378. [5] Rhim, J. W. (2002). Effect of temperature on water vapor permeability of soy protein isolates films. Food Science and Biotechnology, 11, 511–514. [6] Rhim, J. W, Gennady’s, A., Weller, C. L, Cezeirat, C., & Hanna, M.A. (1998). Soy protein isolate-dialdehyde starch films. Industrial Crops and Products, 8, 195–203.