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Effect of Nano-silica
mixed polymer coating
on FRP composite and
bonding with concrete
Presented By:
Vijay Singh Parihar
Ankit Baranwal
Vikas Gautam
Shikhar Bajpai
Guided By:
Dr. Anurag Gupta
FINAL YEAR
PROJECT
PRESENTATION
1
TABLE OF CONTENT
1. Introduction
2. Certificate of analysis of Nano-Silica
3. Objective Framed
4. Literature Review
5. Workplan
6. Manufacturing Process
7. Testing
8. Result
9. Conclusion
2
LIST OF
TABLE
1. Certificate of analysis of Nano Silica
2. Results of Bending Test on Micro Silica
Coated Specimen
3. Results of Tensile Test on Micro Silica
Coated Specimen
4. Results of Bending Test on Nano Silica
Coated Specimen
5. Results of Tensile Test on Nano Silica
Coated Specimen
3
LIST OF
FIGURE
1. Fibre-reinforced plastic
2. Pultrusion Method
3. Sample Specimen
4
INTRODUCTION
+
Fibre Reinforced Polymer
Fibre[Carbon, Glass, Etc. ]
Resin[Polymer]
5
INTRODUCTION
 Fibre-reinforced plastic (FRP) (also known as fibre-reinforced polymer) is a composite material
made of a polymer matrix reinforced with fibres. Composites are established as an alternative
material system to traditional materials such as steel, wood, aluminium and concrete.
 FRPs are commonly used in the aerospace, automotive, marine, and construction industries.
Figure 1. Fibre-reinforced plastic6
INTRODUCTION
Raw Material Used
• Glass Fibre
• Nano Silica
• Resin - isophthalic resin
• Hardener - MEKP
• Catalyst - Cobalt
7
8
Table 1. Certificate of analysis of Nano-Silica
Source : From vender
OBJECTIVE FRAMED
Manufacturing of FRP Composite
Coating of Nano-silica & Micro Silica on FRP composite
Testing of prepared FRP Composite
Ananlysis of result of testing
LITERATURE REVIEW
1. In the present scenario, composite material incorporated with Nano
fillers like Nano tubes, Nano particles and Nano clays improves the
mechanical properties along with thermal properties.
2. Why Research is important in this field?
 Researcher always try to enhance the properties of composite material
because they are widely used in Mechanical engineering,
Electronics/Electrical Engineering applications, aerospace and aviation fields.
3. Environment friendly
4. Chemical and Erosion resistance
10
WORKPLAN
Preparation of
FRP composite
Analysis of FRP
composite without
silica coating
Preparation of Nano &
micro silica mixture
Coating of Nano &
Micro-silica on FRP
composite
Analysis of FRP
composite after
coating
Strength testing of Nano
& Micro Silica coated FRP
on UTM
11
MANUFACTURING PROCESS
PULTRUSION METHOD
• In this method a strand of fibres is passing
through the guided pulley and also pulled
into the resin bath where fibre and resin
both are mixed well, then which are
further consolidated in a heating device.
It is passes through constant cross section
with long in length.
• It is a continuous process and the
production cost is also low.
12
Figure 2. Pultrusion Method
13
TESTING
• Material testing is done on the following two
basis;
1) Bending Strength
2) Ultimate Tensile Strength
Both test is done on the UTM (Universal Testing
Machine) and tested specimen is shown in figure.
14Figure 3. Sample Specimen
RESULT
S.No. % of micro
silica
Bending strength (Mpa) Average
Repetition
1
Repetition
2
Repetition
3
1 0 845.8 852.9 855.2 851.3
2 5 621.7 629.2 631.5 627.4
3 10 456.6 459.2 462.1 459.3
4 15 280.2 286.8 290.5 285.8
RESULT OF MICRO SILICA COATING
Table 1. Results of Bending Test on Micro Silica Coated Specimen
15
RESULT
RESULT OF MICRO SILICA COATING
Table 2. Results of Tensile Test on Micro Silica Coated Specimen
S.No. % of
Micro
Silica
Ultimate Tensile Strength (Mpa) Average
Repetition
1
Repetition
2
Repetition
3
1 0 642.8 639.4 638.7 640.3
2 5 520.3 518.6 517.1 518.6
3 10 430.5 428.4 427.3 428.5
4 15 315.9 314.1 312.5 313.8
16
RESULT
RESULT OF NANO SILICA COATING
Table 3. Results of Bending Test on Nano Silica Coated Specimen
S.No. % of
Nano Silica
Bending Strength (Mpa) Average
Repetition
1
Repetition
2
Repetition
3
1 0 390.8 391.2 392.3 391.4
2 5 510.2 511.4 512.3 511.3
3 10 630.7 631.2 632.8 631.5
4 15 780.4 781.3 782.7 781.4
17
RESULT
RESULT OF NANO SILICA COATING
Table 4. Results of Tensile Test on Nano Silica Coated Specimen
S.No. % of
Nano Silica
Ultimate Tensile Strength (Mpa) Average
Repetition
1
Repetition
2
Repetition
3
1 0 217.3 218.1 218.9 218.1
2 5 441.3 442.7 443.1 442.3
3 10 639.4 640.1 640.9 640.1
4 15 896.7 897.1 898.5 897.4
18
Graph 1. Comparison of Bending Strength and Ultimate Tensile Strength on
Coating of Micro Silica Coating
19
Graph 2. Comparison of Bending Strength and Ultimate Tensile Strength on
Coating of Nano Silica Coating
20
CONCLUSION
Based on the results of experiments performed on FRP
composites the following conclusions can be drawn:
As we increases the micro silica content in coating of FRP composites
the bending strength of FRP composites get decreases.
As we increases the micro silica content in coating of FRP composites
the ultimate tensile strength of FRP composites get decreases.
As we increases the nano silica content in coating of FRP composites
the bending strength of FRP composites get increases.
As we increases the nano silica content in coating of FRP composites
the ultimate tensile strength of FRP composites get increases.
21
THANK YOU!!
22

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Nano-silica mixed polymer coating on FRP composite

  • 1. Effect of Nano-silica mixed polymer coating on FRP composite and bonding with concrete Presented By: Vijay Singh Parihar Ankit Baranwal Vikas Gautam Shikhar Bajpai Guided By: Dr. Anurag Gupta FINAL YEAR PROJECT PRESENTATION 1
  • 2. TABLE OF CONTENT 1. Introduction 2. Certificate of analysis of Nano-Silica 3. Objective Framed 4. Literature Review 5. Workplan 6. Manufacturing Process 7. Testing 8. Result 9. Conclusion 2
  • 3. LIST OF TABLE 1. Certificate of analysis of Nano Silica 2. Results of Bending Test on Micro Silica Coated Specimen 3. Results of Tensile Test on Micro Silica Coated Specimen 4. Results of Bending Test on Nano Silica Coated Specimen 5. Results of Tensile Test on Nano Silica Coated Specimen 3
  • 4. LIST OF FIGURE 1. Fibre-reinforced plastic 2. Pultrusion Method 3. Sample Specimen 4
  • 6. INTRODUCTION  Fibre-reinforced plastic (FRP) (also known as fibre-reinforced polymer) is a composite material made of a polymer matrix reinforced with fibres. Composites are established as an alternative material system to traditional materials such as steel, wood, aluminium and concrete.  FRPs are commonly used in the aerospace, automotive, marine, and construction industries. Figure 1. Fibre-reinforced plastic6
  • 7. INTRODUCTION Raw Material Used • Glass Fibre • Nano Silica • Resin - isophthalic resin • Hardener - MEKP • Catalyst - Cobalt 7
  • 8. 8 Table 1. Certificate of analysis of Nano-Silica Source : From vender
  • 9. OBJECTIVE FRAMED Manufacturing of FRP Composite Coating of Nano-silica & Micro Silica on FRP composite Testing of prepared FRP Composite Ananlysis of result of testing
  • 10. LITERATURE REVIEW 1. In the present scenario, composite material incorporated with Nano fillers like Nano tubes, Nano particles and Nano clays improves the mechanical properties along with thermal properties. 2. Why Research is important in this field?  Researcher always try to enhance the properties of composite material because they are widely used in Mechanical engineering, Electronics/Electrical Engineering applications, aerospace and aviation fields. 3. Environment friendly 4. Chemical and Erosion resistance 10
  • 11. WORKPLAN Preparation of FRP composite Analysis of FRP composite without silica coating Preparation of Nano & micro silica mixture Coating of Nano & Micro-silica on FRP composite Analysis of FRP composite after coating Strength testing of Nano & Micro Silica coated FRP on UTM 11
  • 12. MANUFACTURING PROCESS PULTRUSION METHOD • In this method a strand of fibres is passing through the guided pulley and also pulled into the resin bath where fibre and resin both are mixed well, then which are further consolidated in a heating device. It is passes through constant cross section with long in length. • It is a continuous process and the production cost is also low. 12
  • 13. Figure 2. Pultrusion Method 13
  • 14. TESTING • Material testing is done on the following two basis; 1) Bending Strength 2) Ultimate Tensile Strength Both test is done on the UTM (Universal Testing Machine) and tested specimen is shown in figure. 14Figure 3. Sample Specimen
  • 15. RESULT S.No. % of micro silica Bending strength (Mpa) Average Repetition 1 Repetition 2 Repetition 3 1 0 845.8 852.9 855.2 851.3 2 5 621.7 629.2 631.5 627.4 3 10 456.6 459.2 462.1 459.3 4 15 280.2 286.8 290.5 285.8 RESULT OF MICRO SILICA COATING Table 1. Results of Bending Test on Micro Silica Coated Specimen 15
  • 16. RESULT RESULT OF MICRO SILICA COATING Table 2. Results of Tensile Test on Micro Silica Coated Specimen S.No. % of Micro Silica Ultimate Tensile Strength (Mpa) Average Repetition 1 Repetition 2 Repetition 3 1 0 642.8 639.4 638.7 640.3 2 5 520.3 518.6 517.1 518.6 3 10 430.5 428.4 427.3 428.5 4 15 315.9 314.1 312.5 313.8 16
  • 17. RESULT RESULT OF NANO SILICA COATING Table 3. Results of Bending Test on Nano Silica Coated Specimen S.No. % of Nano Silica Bending Strength (Mpa) Average Repetition 1 Repetition 2 Repetition 3 1 0 390.8 391.2 392.3 391.4 2 5 510.2 511.4 512.3 511.3 3 10 630.7 631.2 632.8 631.5 4 15 780.4 781.3 782.7 781.4 17
  • 18. RESULT RESULT OF NANO SILICA COATING Table 4. Results of Tensile Test on Nano Silica Coated Specimen S.No. % of Nano Silica Ultimate Tensile Strength (Mpa) Average Repetition 1 Repetition 2 Repetition 3 1 0 217.3 218.1 218.9 218.1 2 5 441.3 442.7 443.1 442.3 3 10 639.4 640.1 640.9 640.1 4 15 896.7 897.1 898.5 897.4 18
  • 19. Graph 1. Comparison of Bending Strength and Ultimate Tensile Strength on Coating of Micro Silica Coating 19
  • 20. Graph 2. Comparison of Bending Strength and Ultimate Tensile Strength on Coating of Nano Silica Coating 20
  • 21. CONCLUSION Based on the results of experiments performed on FRP composites the following conclusions can be drawn: As we increases the micro silica content in coating of FRP composites the bending strength of FRP composites get decreases. As we increases the micro silica content in coating of FRP composites the ultimate tensile strength of FRP composites get decreases. As we increases the nano silica content in coating of FRP composites the bending strength of FRP composites get increases. As we increases the nano silica content in coating of FRP composites the ultimate tensile strength of FRP composites get increases. 21