Submitted To :-
Dr.Brishti Mitra
HOD
Chemical Dept. 1
Study of Single Super Phosphate
&
Granular Single Super Phosphate
Submitted By :-
Roma Verma
CSJMA140001390204
2
Content
* Introduction
* Different Grade of Phosphate Rock
* Different Forms of Super Phosphate
* Single Super Phosphate Process , Advantages & Where is to be use
* Granular Single Super Phosphate Process & Advantages
* Conclusion
* Import Pattern of Rock Phosphate
* Companies name
* References
3
Introduction
* India is greatly dependent on Phosphatic Fertiliser.
* In India,Rock Phosphate was discovered in Birmania at Rajasthan
& Jhamarkotra at Udaipur.
* It is most essential for the healthy growth of plants.
* Lab Testing
4
Different grades of PhosphatE Rock
On the basis of Percentage(%) Phosphorus present in rock phosphate
* In India, Blendable grade is use for manufactring of SSP & GSSP.
High Grade
(30%)
Blendable
Grade (25-
30%)
Low Grade
(10-25%)
5
Different Forms of Superphosphate
On the basis of Composition & Shape
Single
SuperPhosphate
(SSP)
Granular Single
SuperPhosphate
(GSSP)
Triple
SuperPhosphat
e(TSP)
6
Preparation of SSP
H2O SO2,extra gases
H2SO4
Rock Phosphate
Blower SSP
Scrubber
Dryer Drum
Ball Mill
Grid
Chamber
Pre-mixer
Scrubber
Secondary
Mixer
7
Process Description
* Phosphate rock firstly feed to Dryer where remove moisture content.
* Dried Phosphate rock pass through Ball mill to make it powder form.
* Less than 3mm particle size or fine particles move forward to
Pre-mixture through Grid Chamber.
* In Pre-mixture,powder mix with water to increase the conversion.
* In Secondary mixture,the product of Pre-mixture mix with H₂SO₄.
* Conversion of SSP from rock phosphate 94%.
8
Advantage of SSP
* SSP helps to improving root growth & development.
* SSP improves aeration & increase water holding capacity of soil .
* Oil content of groundnut or other oil seeds increase.
* SSP increase resistance power of the plants against attack of pest &
disease.
9
Where SSP is to be use?
* Where both P₂O₅ and sulfur are deficient. SSP may be the
most economical way to meet these needs.
* In Developing countries, where the demand is insufficient
production of concentrated Phosphate fertilizer ,SSP is the
most economical fertilizer can be used in the local areas.
* SSP is used as a byproduct of sulfuric acid, where sulfuric
acid can not be used directly.
10
Preparation of GSSP
Feed SSP
SSP Dust
To Feed Recovered Dust
Granulator
Furnace Dryer Drum
Dryer
Cyclone
Cooler
Cyclone
Cooler
Under Size Over Size
Screen
Packing
Crushing Unit
11
Process Description
* SSP is feeded to roller drum/granulator where water is sprayed.
* By the properties of surface tension ,the powder SSP converted into
granular form.
* Above soft granular particles feeded to dryer drum having
temperature of 90-120˚C to harden the granular particles.
* Granular particles passes through over size & under size screen for
maintaining similar size product.
* Then final granular goes for packing.
12
Advantage of GSSP
* Dissolves slowly in the water present in the soil so it is
available to the crops for a longer time.
* GSSP used for standing crops so that the granulate product
rolls down to the plant.
* Used in hilly areas,so that soil erosion decrease.
13
Conclusion
* The process is simple , requiring little technological skill and small capital
investment.
* Small SSP & GSSP plants are economical.
* High percentage of utilization of capacity.
14
Import pattern of rock phosphate
15
COMPANIES NAME
* Bohra Industries ,Ltd
* Shiva Global Agro Industries ,Ltd
* Rama Phosphate ,Ltd
* Khaitan Fertilizer & Chemicals ,Ltd
16
References
* Chaudhary Musfiq H.Study of the usage of
Phosphate Ores , United Hatians Industrial
Development Organisation,9(03),1990,1-80
* HecKemuller Markus, Narista Daiju,Klepper Gernot
,Global Availability of Phosphorus andits
implications for Global foo supply ,KielWorking
Popers,January 2014,3-20.
Thank you17

Single super phosphate

  • 1.
    Submitted To :- Dr.BrishtiMitra HOD Chemical Dept. 1 Study of Single Super Phosphate & Granular Single Super Phosphate Submitted By :- Roma Verma CSJMA140001390204
  • 2.
    2 Content * Introduction * DifferentGrade of Phosphate Rock * Different Forms of Super Phosphate * Single Super Phosphate Process , Advantages & Where is to be use * Granular Single Super Phosphate Process & Advantages * Conclusion * Import Pattern of Rock Phosphate * Companies name * References
  • 3.
    3 Introduction * India isgreatly dependent on Phosphatic Fertiliser. * In India,Rock Phosphate was discovered in Birmania at Rajasthan & Jhamarkotra at Udaipur. * It is most essential for the healthy growth of plants. * Lab Testing
  • 4.
    4 Different grades ofPhosphatE Rock On the basis of Percentage(%) Phosphorus present in rock phosphate * In India, Blendable grade is use for manufactring of SSP & GSSP. High Grade (30%) Blendable Grade (25- 30%) Low Grade (10-25%)
  • 5.
    5 Different Forms ofSuperphosphate On the basis of Composition & Shape Single SuperPhosphate (SSP) Granular Single SuperPhosphate (GSSP) Triple SuperPhosphat e(TSP)
  • 6.
    6 Preparation of SSP H2OSO2,extra gases H2SO4 Rock Phosphate Blower SSP Scrubber Dryer Drum Ball Mill Grid Chamber Pre-mixer Scrubber Secondary Mixer
  • 7.
    7 Process Description * Phosphaterock firstly feed to Dryer where remove moisture content. * Dried Phosphate rock pass through Ball mill to make it powder form. * Less than 3mm particle size or fine particles move forward to Pre-mixture through Grid Chamber. * In Pre-mixture,powder mix with water to increase the conversion. * In Secondary mixture,the product of Pre-mixture mix with H₂SO₄. * Conversion of SSP from rock phosphate 94%.
  • 8.
    8 Advantage of SSP *SSP helps to improving root growth & development. * SSP improves aeration & increase water holding capacity of soil . * Oil content of groundnut or other oil seeds increase. * SSP increase resistance power of the plants against attack of pest & disease.
  • 9.
    9 Where SSP isto be use? * Where both P₂O₅ and sulfur are deficient. SSP may be the most economical way to meet these needs. * In Developing countries, where the demand is insufficient production of concentrated Phosphate fertilizer ,SSP is the most economical fertilizer can be used in the local areas. * SSP is used as a byproduct of sulfuric acid, where sulfuric acid can not be used directly.
  • 10.
    10 Preparation of GSSP FeedSSP SSP Dust To Feed Recovered Dust Granulator Furnace Dryer Drum Dryer Cyclone Cooler Cyclone Cooler Under Size Over Size Screen Packing Crushing Unit
  • 11.
    11 Process Description * SSPis feeded to roller drum/granulator where water is sprayed. * By the properties of surface tension ,the powder SSP converted into granular form. * Above soft granular particles feeded to dryer drum having temperature of 90-120˚C to harden the granular particles. * Granular particles passes through over size & under size screen for maintaining similar size product. * Then final granular goes for packing.
  • 12.
    12 Advantage of GSSP *Dissolves slowly in the water present in the soil so it is available to the crops for a longer time. * GSSP used for standing crops so that the granulate product rolls down to the plant. * Used in hilly areas,so that soil erosion decrease.
  • 13.
    13 Conclusion * The processis simple , requiring little technological skill and small capital investment. * Small SSP & GSSP plants are economical. * High percentage of utilization of capacity.
  • 14.
    14 Import pattern ofrock phosphate
  • 15.
    15 COMPANIES NAME * BohraIndustries ,Ltd * Shiva Global Agro Industries ,Ltd * Rama Phosphate ,Ltd * Khaitan Fertilizer & Chemicals ,Ltd
  • 16.
    16 References * Chaudhary MusfiqH.Study of the usage of Phosphate Ores , United Hatians Industrial Development Organisation,9(03),1990,1-80 * HecKemuller Markus, Narista Daiju,Klepper Gernot ,Global Availability of Phosphorus andits implications for Global foo supply ,KielWorking Popers,January 2014,3-20.
  • 17.